Pneumatic tank trailer
09758083 · 2017-09-12
Assignee
Inventors
Cpc classification
B60P3/221
PERFORMING OPERATIONS; TRANSPORTING
B60P3/2245
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A pneumatic tank trailer is described. A front end cover is positioned over a front portion of the pneumatic tank trailer. The front end cover partially covers and attaches to a front end cone of the tank. The front end cover also covers plumbing and fittings for a pressurization system of the pneumatic tank trailer. The front end cover improves the aerodynamics of the trailer by providing a smooth surface with a large radius transition from the front cover to the tank.
Claims
1. A pneumatic tank trailer having a front end and a rear end spaced apart along a longitudinal axis of the trailer, the trailer comprising: a carriage for movement over a road; a tank supported on the carriage, the tank comprising a hopper portion including a plurality of hoppers spaced apart along the longitudinal axis of the trailer, the tank further comprising a barrel portion extending up from the hopper portion and defining an interior of the tank in fluid communication with the plurality of hoppers, the barrel portion having a perimeter forming a top and opposite first and second sides of the tank and having an ovoid cross-sectional shape that is continuously curved in such a way as to define one end portion that is more pointed than the rest of the perimeter of the barrel portion.
2. A pneumatic tank trailer as set forth in claim 1, wherein the first and second sides of the tank have curved cross-sectional shapes and the top of the tank has a curved cross sectional shape.
3. A pneumatic tank trailer as set forth in claim 2 wherein the first and second sides of the tank have a minimum cross-sectional radius of curvature and the top has a minimum cross-sectional radius of curvature that is less than the minimum cross-sectional radius of curvature of the first and second sides of the tank.
4. A pneumatic tank trailer as set forth in claim 1 wherein a bottom end segment of each of the first and second sides of the tank slopes inward toward the hopper portion.
5. A pneumatic tank trailer as set forth in claim 1, wherein the barrel portion of the tank has a front end margin and a rear end margin spaced apart along the longitudinal axis of the trailer, the cross-sectional shape of the barrel portion being substantially constant between the front and rear end margins of the barrel portion.
6. A pneumatic tank trailer as set forth in claim 1 further comprising at least one internal rib joined to the barrel portion at the interior of the tank.
7. A pneumatic tank trailer as set forth in claim 6 wherein the internal rib comprises a perimeter portion that extends along the first side, the top, and the second side of the tank.
8. A pneumatic tank trailer as set forth in claim 7 wherein the perimeter portion of the internal rib has an ovoid cross sectional shape.
9. A pneumatic tank trailer as set forth in claim 8 wherein the internal rib further includes a cross-support extending between the first and second sides of the tank.
10. A pneumatic tank trailer as set forth in claim 9 wherein the cross-support is downwardly spaced apart from the top of the tank.
11. A pneumatic tank trailer as set forth in claim 10 wherein the perimeter portion includes a top segment joined to the top of the tank, the cross-support being downwardly spaced apart from the top segment of the perimeter portion.
12. A pneumatic tank trailer as set forth in claim 10 wherein the cross-support is downwardly spaced apart from the top of the tank by about one-third of a height of the tank.
13. A pneumatic tank trailer as set forth in claim 6 wherein the tank comprises a plurality of internal ribs joined to the barrel at spaced apart locations along the longitudinal axis.
14. A pneumatic tank trailer as set forth in claim 13 wherein each of the plurality of internal ribs is positioned along the longitudinal axis generally between adjacent ones of the plurality of hoppers.
15. A pneumatic tank trailer as set forth in claim 14 wherein each of the plurality of internal ribs comprises a bottom perimeter portion joined to a hopper joint area between the respective adjacent ones of the plurality of hoppers.
16. A pneumatic tank trailer as set forth in claim 15 wherein at least the bottom perimeter portion of each of the plurality of internal ribs is formed by a substantially flat plate extending in a plane oriented transverse to the longitudinal axis.
17. A pneumatic tank trailer as set forth in claim 1 wherein the tank comprises a plurality of cross-supports spaced apart along the longitudinal axis of the trailer, each of the cross-supports extending between the first and second sides of the tank and being downwardly spaced apart from the top of the tank.
18. A pneumatic tank trailer as set forth in claim 1 wherein the barrel portion includes an upper barrel portion wall defining the top of the tank and upper segments of the first and second sides of the tank and a lower barrel portion wall defining lower segments of the first and second sides of the tank.
19. A pneumatic tank trailer as set forth in claim 18 wherein the lower barrel portion wall is joined to the upper barrel portion wall.
20. A pneumatic tank trailer as set forth in claim 18 wherein the lower barrel portion wall has an arcuate cross-sectional shape.
21. A pneumatic tank trailer as set forth in claim 17 wherein the each of the hoppers includes an angled wall having a top end margin and a bottom end margin, the lower barrel portion wall being joined to the top end margins of the angled walls of the hoppers.
22. A pneumatic tank trailer as set forth in claim 21 wherein the angled walls of the hoppers has a generally V-shaped cross-sectional shape.
23. A pneumatic tank trailer as set forth in claim 21 wherein the lower barrel portion wall tapers inward as it extends from the upper barrel portion wall to the hoppers.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF INVENTION
(15) A pneumatic tank trailer 10 and components thereof are shown in
(16) The pneumatic tank trailer 10 includes an aerodynamic shape that improves fuel efficiency. The pneumatic tank trailer 10 may be designed for traveling over one million miles during its lifetime, and aerodynamic efficiency results in significant fuel costs savings. As described below, the pneumatic tank trailer 10 includes several features to reduce weight and improve aerodynamic efficiency and thereby reduce fuel costs. The tank trailer 10 also includes several features to improve the operation and function of the tank trailer 10.
(17) The pneumatic tank trailer 10 has a generally smooth top surface and sides, with no external vertical ribs aligned generally perpendicular to the direction of travel. The generally smooth top surface and sides help increase aerodynamic efficiency.
(18) The tank 20 includes a barrel portion 26 comprising an upper barrel portion 37 defining a top surface 30 and a lower barrel portion 36 defining side surfaces 70, 80 generally positioned above a hopper portion 28. The barrel portion 26 has a front end margin 26A and a rear end margin 26B. As shown in
(19) The front end portion 27 of the pneumatic tank trailer 10 also contributes to the improved aerodynamic efficiency. The front end portion 27 faces the direction of travel, and the front end portion 27 is generally exposed to the oncoming air. A front end cover 211 generally encloses the front end portion 27 of the trailer 10. A front of the tank 20 includes a front end cone 201. The front end cone 201 is integral with the barrel portion 26 of the tank 20. The front end cover 211 blends into the front end cone 201.
(20) The front end cover 211 covers fittings and structural members to improve the aerodynamic efficiency of the pneumatic tank trailer 10. The combination of the front end cone 201 and the front end cover 211 provides for less turbulent air to pass over and to the sides of the pneumatic tank trailer 10. A seam 206 between the front end cone 201 and the front end cover 211 is made generally smooth. Likewise, a transition 209 between the front end cone 201 and the remainder of the tank 20 is made generally smooth.
(21) The pneumatic tank trailer 10 includes a top surface 30 generally opposite of a bottom surface 40. The bottom surface 40 is formed from one or more hoppers 90a-e of the hopper portion 28. The top surface 30 of the tank 20 is generally smooth and has zero slope longitudinally for most of or a majority of its length. As shown in
(22) The barrel portion 26 of pneumatic tank trailer 10 also includes a first side surface 70 generally opposite of a second side surface 80. As shown in
(23) The front end portion 27 of the pneumatic tank trailer 10 will now be further described. The front end cone 201 is generally positioned forward of the first hopper 90a. The front end cone 201 may include a sloping external surface 203. The front end cover 211 connects a front deck 210 and the front end cone 201. The front end cover 211 defines an interior that encloses or covers plumbing and structural members of the front deck 210. The front end cone 201 provides an aerodynamic transition between the front end cover 211 and the top surface 30 of the tank 20.
(24) The pneumatic tank trailer 10 includes the front end cone 201 that slopes down at an angle between approximately 5 and 15 degrees from a horizontal plane. The front end cone 201 slopes down from the top surface 30 of the barrel portion 26 and in from the side surfaces 70 and 80 of the barrel portion 26 at an angle of approximately between 5 and 15 degrees. The front end cover 211 comprises a large radius to allow air to flow smoothly over the front end cover 211 and front end cone 201 of the front end portion 27. The large radius allows for air to flow smoothly over front end portion 27 and the outer surface 22 of the tank 20, reducing the aerodynamic drag.
(25) The front end cover 211 blends right into the front end cone 201, which then transitions into an outer surface 22 of the tank 20 with no obstructions. This blending of the surfaces of the front end cover 211, the front end cone 201, and the barrel portion 26 of the tank 20 allows for smooth airflow over the outer surface 22 of the tank 20, and also reduces air flow from becoming detached from the tank 20 as the air flows over the tank 20.
(26) The rear end portion 29 of the pneumatic tank trailer 10 will now be described with reference to
(27) The hopper portion 28 of the tank 20 includes the one or more hoppers 90a-e joined together at respective hopper joint areas 91 (
(28) At a bottom surface 40 of the tank 20, the first hopper 90a leads to an opening 95a, the second hopper 90b leads to an opening 95b, the third hopper 90c leads to an opening 95c, the fourth hopper 90d leads to an opening 95d, and the fifth hopper 90e leads to an opening 95e. Each of the hoppers 90a-90e includes angled walls 98a-e leading to the openings 95a-e. The angled walls 98a-e have a cone-shape comprising top end margins adjacent the hopper joint areas 91 (
(29) An improved gravity unload hatch 110 for the hoppers 90a-e will now be described with reference to
(30) The gravity unload hatch 110 also includes swing bolts 106 that provide for the gravity unload hatch 110 to press tightly against a seal (not shown) creating an airtight barrier as the gravity unload hatch 110 seals closed over the side opening 102. The gravity unload hatch 110 does not deflect further than the compression of the internal seal when the tank 20 is pressurized. The gravity unload hatch 110 mounts flush with an interior surface 108 of the hoppers 90a-c. The gravity unload hatch 110 also has a smooth inner surface that allows for easier cleaning of the hopper 90a-e and prevents material buildup in or around the gravity unload hatch 110.
(31) Hose tubes 300, which strengthen the tank 20, will now be described with reference to
(32) The one or more hose tubes 300 may strengthen the joining region 31 between the barrel portion 26 and the hopper portion 28. The pneumatic tank trailer 10 may include one hose tube 300 along the first side surface 70 of the tank trailer 10 and a second hose tube 300 along the second side surface 80. The one or more hose tubes 300 are engineered into the tank 20 in order to strengthen the tank 20.
(33) The hose tubes 300 are shown in detail in
(34) The hose tubes 300 include an inner open region 305 to contain or store the hoses. With specific reference to
(35) The hose tubes 300 may have sufficient length to cover or engage at least a portion of all of the hoppers 90a-e. Typically, the hose tubes 300 will extend along the side of the most forward hopper, i.e., the first hopper 90a, and extend along the side of the most rear hopper, i.e., the fifth hopper 90e. Typically, a first hose tube 300 will extend along the first side surface 70 and a second hose tube 300 will extend along the second side surface 80. In other aspects, the hose tubes 300 may have a squared, box-like, arcuate, or semi-circular shape.
(36) An improved shape for the tank 20 will now be described with reference to
(37) The ovoid egg-shape of the tank 20 significantly reduces the amount of dead space in the tank 20. The dead space is an empty area of the tank 20 which is not filled when a material is loaded into the tank 20 from the top manhole covers 35. This design allows for high percentage first pass fill during the loading of materials into the tank 20, and the design also decreases the amount of time required to pressurize the trailer 10. The egg-shape cross-section of the tank 20 may also allow the trailer 10 to carry a larger load with a smaller cubic foot trailer (e.g., a 1700 cubic foot egg-shaped trailer may hold as much as oval 1800 cubic foot trailer 10 when each are loaded with a single pass). This also increases the aerodynamic efficiency of the trailer 10 by reducing the cross sectional area perpendicular to the area of travel without decreasing the load carrying capacity of the trailer 10.
(38) The interior volume 25 of the tank 20 may be filled with a dry bulk material. The one or more manholes 35 are positioned in the top surface 30. The dry bulk materials are passed through the manholes 35 in order to fill the interior volume 25 of the tank 20 with the dry bulk materials. With the egg-shape of the tank 20, more efficient and even filling of the tank 20 is achieved.
(39) The tank 20 further includes one or more internal cross-supports 400 near an approximate top one-third of the tank 20. The cross-supports 400 extend across the barrel portion 26. The cross-supports 400 help support the tank 20 against the internal pressure from pressurization and the weight of the materials. The internal cross-supports 400 help maintain the cross-sectional area of the barrel portion 26. The stress from pressurization will urge the barrel portion 26 to have a more rounded cross-section. The deflection that occurs when an egg-shaped trailer tries to become round may cause significant stress. However, the cross-supports 400 placed between the internal ribs 410 significantly decrease the stress in the egg-shaped tank 20.
(40) The one or more internal cross-supports 400 are positioned in the barrel portion 26 of the tank 20. The tank 20 further includes internal ribs 410 comprising perimeter portions that engage an inner surface 23 of the tank 20. As shown in
(41) An improved frameless design for the trailer 10 will now be described with reference to
(42) With reference to
(43) The bottom rail 500 is integrated with one or more triangular supports 520. The triangular supports 520 generally include three surfaces. A bottom surface 530 of the triangular support 520 engages a top surface 503 of the bottom rail 500. A front surface 540 of the triangular support 520 engages the exterior surface of one of the hoppers 90a-e, while a rear surface 550 of the triangular support 520 engages the exterior surface of an adjacent hopper 90a-e. Generally, a triangular support 520 is positioned between each hopper 90a-e. For example, the pneumatic tank trailer 10 includes five hoppers 90a-e, and thus four triangular supports 520 are used in order to position a triangular support 520 between each of the hoppers 90a-e.
(44) The bottom rail 500 includes one or more openings 505 positioned to receive the openings 95a-e of the hoppers 90a-e. The hoppers 90a-e may pass through the openings 505 in the bottom rail 500, seal the openings 95a-e against the openings 505 in the bottom rail 500, or seat in the lower openings 505 of the bottom rail 500.
(45) The tank trailer 10 further includes a modular design. The interior 25 of the tank 20 may have a volume of approximately 700 cubic feet of storage to approximately 2500 cubic feet of storage, depending upon the size of the hoppers 90a-e and the number of hoppers 90a-e utilized. The individual hoppers 90a-e may all have a substantially similar or an identical design. The capacity of the pneumatic tank trailer 10 may be increased by adding additional hoppers 90. The same components, i.e., the hoppers 90, front end cones 201, rear end cones 221, and front end covers 211, may be used with trailers 20 of different lengths. The only difference between the trailers 20 would be the number of hoppers 90 and the length of the barrel portion 26. A pneumatic tank trailer 20 with two hoppers 90a-b may provide approximately 700 cubic feet of storage. A pneumatic tank trailer 20 with three hoppers 90a-c may provide approximately 1000 cubic feet of storage. A pneumatic tank trailer 20 with four hoppers 90a-d may provide approximately 1350 cubic feet of storage. A pneumatic tank trailer 20 with five hoppers 90a-e may provide approximately 1800 cubic feet of storage. The pneumatic tank trailer 10 creates a whole family of pneumatic trailers simply by adding hoppers 90 and increasing the length of the barrel portion 26.
(46) The hoppers 90a-e are fluidly connected to a discharge line 260 that extends the approximate length of the pneumatic tank trailer 10. The discharge line 260 includes a discharge opening 262 which provides for discharge of the bulk material from the tank 20. The respective openings 95a-e of the hoppers 90a-e join the discharge line 260 in order to pass the dry bulk material to the discharge line 260. Each of the hoppers 90a-e may include a valve for controlling discharge through their respective openings 95a-e. The hoppers 90a-e may further include aeration systems (not shown) that assist in emptying the tank 20 of the dry bulk material. Such aeration systems are well known to those skilled in the art. During travel, the dry bulk material in the tank 20 may compact, under its weight, in the lower portions of the hoppers 90a-e and the aeration system helps promote flow of the material from the hoppers 90a-e.
(47) The hoppers 90a-e, the front end cone 201, and the rear end cone 221 and the barrel portion 26 may be formed from metals and metal alloy materials, such as aluminum, having a thickness of approximately ⅛ inch to ⅜ inch, although the thickness of the material may vary throughout the construction of the tank 20.
(48) It is another aspect of the present invention to provide a trailer 10 with a lower center of gravity. This increases the stability of the trailer 10 as it is pulled around a corner. It is a further aspect of this invention to provide a trailer 10 that is as short in length as possible while still complying with federal bridge laws. These laws are well known to those skilled in the art. A shorter trailer 10 will be easier to maneuver and will fit into tighter quarters, which may be necessary for the loading and unloading of the tank 20. In order to accomplish these aspects, the trailer 10, in certain aspects, may be made approximately 102 inches wide. The hoppers 90a-e are also more numerous and closer together than on a conventional pneumatic trailer. This increases the amount of material that can be held lower, and thus the center of gravity is lower. These same modifications have also allowed the trailer 10 to be built having a wheel base as short as possible while still complying with federal bridge laws.
(49) In another aspect, a trailer 11 is shown in
(50) In the aspect shown in
(51) The front end cover 212 blends into the outer surface 22 of the tank 20 at a seam 33. The top surface 30 has a generally zero slope leading into the seam 33, and the front end cover 212 slopes down from the seam 33 at an angle of approximately 45 degrees.
(52) The front end cover 212 includes an access 216, such as a hatch, door, or other removable cover that provides access to the plumbing and support structure of the trailer 11. The front end cover 212 is not an integral portion of the trailer 20, i.e., the trailer 20 may be filled and towed without the front end cover 212. The front end cover 212 may be made from aluminum, fiberglass or other suitable materials.
(53) The trailer 11 also includes the rear end cover 222 that slopes generally down from the top surface 30 of the barrel portion 26 at an angle of approximately 5-15 degrees and in from the sides 70 and 80 of the barrel portion 26 at an angle of approximately 5-15 degrees. The rear end cover 222 substantially covers the rear end cone 221. The rear end cover 222 may extend from the top surface 30 to the rear deck 215. The rear end cover 222 may cover the entire distance between the top surface 30 and the rear deck 215. The rear end cover 222 may blend into the top surface 30 at a seam 33. The top surface 30 has a generally zero slope leading into the seam 33. At the seam 33, the rear end cover 222 slopes downward at the angle of approximately 5-15 degrees.
(54) The rear end cover 222 includes a front portion 232 and a rear portion 242. The front portion 232 may slope downward at an angle of approximately 5-15 degrees. At the rear portion 242 of the rear end cover 222, the slope increases to approximately 45 degrees to 65 degrees or more in the downward direction. A transition point 237 may separate the front portion 232 from the rear portion 242. At the transition point 237, the slope of the rear end cover 222 increases from 5-15 degrees to approximately 45 degrees to 65 degrees. The rear end cover 222 could be formed with steps or a ladder that allows access to the top surface 30 of the trailer 11.
(55) The rear end cover 222 may be made of aluminum, fiberglass, or other suitable materials. The rear end cover 222 includes an access, such as a hatch, door, or other removable cover that provides access to tanks, hoses, etc. stored in the rear end portion 29 of the trailer 11.
(56) It should be understood from the foregoing that, while particular embodiments of the invention have been illustrated and described, various modifications can be made thereto without departing from the spirit and scope of the present invention. Therefore, it is not intended that the invention be limited by the specification; instead, the scope of the present invention is intended to be limited only by the appended claim.