WALLPAPER AND METHOD FOR PROVIDING WALLPAPER
20220042238 · 2022-02-10
Inventors
Cpc classification
B32B3/266
PERFORMING OPERATIONS; TRANSPORTING
International classification
D06N7/00
TEXTILES; PAPER
B32B3/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A reusable wallpaper and method for producing reusable wallpaper for removable attachment to a wall or ceiling surface with wallpaper paste. The wallpaper includes only a flat base layer without a paste coating applied by the manufacturer. The flat base layer is in the form of a textile, in particular synthetic fibers.
Claims
1.-28. (canceled)
29. A wallpaper which can be detachably applied to a wall or ceiling surface with wallpaper paste, the wallpaper having only a sheet-like base layer of a textile, preferably of a synthetic fiber, which is attached or can be attached to the wall or ceiling surface, and no adhesive coating applied during manufacture, wherein, for reduction of an adhesion surface, the base layer has openings, in particular openings with an area of 0.2 to 2.0 mm.sup.2, preferably 0.3 to 0.8 mm.sup.2, distributed uniformly over its entire surface.
30. The wallpaper according to claim 29, wherein the base layer is in the form of mesh fabric.
31. The wallpaper according to claim 30, wherein the mesh fabric is configured: with a treble stitch; and/or in a single-yarn system, 2-yarn system or 3-yarn system; and/or as a warp-knitted fabric; and/or as a stitch-bonded fabric.
32. The wallpaper according to claim 29, wherein the base layer is a non-woven.
33. The wallpaper according to claim 29, wherein the base layer is a woven fabric.
34. The wallpaper according to claim 29, wherein the base layer is made from at least 50% of a synthetic polymer comprising polyamide and/or polyacrylic and/or polypropylene and/or polyester.
35. The wallpaper according to claim 29, wherein the base layer has a weight per unit area of less than 200 g/m.sup.2.
36. The wallpaper according to claim 29, wherein the base layer is dimensionally stable in a state of the wallpaper wetted by the wallpaper paste present in a liquid and, resp., non-set state.
37. The wallpaper according to claim 29, wherein the base layer is non-swelling as regards water and/or as regards the wallpaper paste present in the liquid and, resp., non-set state.
38. The wallpaper according to claim 29, wherein the base layer has a longitudinally definable first elongation value at 100 N and/or a transversely definable elongation value at 100 N which is less than or equal to 25%.
39. The wallpaper according to claim 29, wherein the base layer and/or a textile yarn thread of the base layer and/or a single textile filament of the base layer has/have a tensile and/or tear strength of more than 800 MPa.
40. The wallpaper according to claim 29, wherein the base layer in a dried and, resp., set state of the wallpaper paste of the wallpaper attached to the wall or ceiling surface can be removed from the wall or ceiling surface almost or completely residue-free.
41. The wallpaper according to claim 29, wherein the base layer has an internal void volume portion ranging from 20% to 60% or has a surface tension ranging from 18 to 55 mN/m.
42. The wallpaper according to claim 29, wherein: a first wettability by water and/or by a hydrophilic solvent of the wallpaper paste onto the wall or ceiling surface is better than onto the base layer; and a second wettability by a disperse portion of the wallpaper paste onto the base layer is better than onto the wall or ceiling surface; and/or the first and/or second wettability is/are configured so that a height of a paste gap of the wallpaper paste forming in the liquid and, resp., non-set state between the base layer and the wall or ceiling surface is less than or equal to 100 nm.
43. The wallpaper according to claim 29, wherein the base layer is configured to be permeable to air in a dried and, resp., set state of the wallpaper paste applied to the base layer.
44. The wallpaper according to claim 29, wherein at least 50% of the base layer are made from a biodegradable material and/or compound.
45.-47. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
[0084] In the following, example embodiments of the present disclosure are described based on the pertinent figures:
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DETAILED DESCRIPTION
[0096]
[0097] Those wallpapers have the drawback that it is complicated to cover the wall with heavy paper or nonwoven webs and that it is just as complicated to completely remove the webs from the covered wall surface again.
[0098] Applicant surprisingly found that, when using particular textile materials as base material for a wallpaper 1, especially advantageous properties are resulting, which shall be illustrated in detail in the following.
[0099] The substantially rectangular (sole) base layer 4 of a wallpaper 1 according to a preferred example embodiment of the invention as shown enlarged in
[0100] The textile used as base layer 4 of the wallpaper 1 has a lower weight than conventional wallpapers, thus facilitating the handling during mounting. In addition, the holes cause, as mentioned already, a significant reduction of the adhesive surface between the base layer 4 and the surface W to be covered, wherein the viewer nevertheless gets an overall aesthetic impression due to the distance to the wallpaper 1, as the recess or the holes 5 are no longer visible to the naked eye even at a small distance. In the case of uniform hole patterns such as the one according to the preferred embodiment, moreover good printability of the fabric is maintained. In addition, the wallpaper 1 dries faster and the manufacture thereof is more cost-efficient, as the knitted fabric is not fully covered.
[0101] The wallpaper 1 according to the preferred example embodiment is made from polyester. Synthetic textiles made from this material are highly resistant, tear-proof and durable. At the same time, they are robust and easy to clean, because they are washable. It is moreover favorable that polyester has a low weight and can be easily printed. The fabric absorbs little moisture and is mildew-proof, which is advantageous for the use as base material of a wallpaper.
[0102] Hereinafter, a preferred method of providing a reusable (large) wallpaper 1 according to the afore-described embodiments of the invention shall be illustrated.
[0103] At first, the dimensions of the desired wallpaper are retrieved via an (online/internet) configurator, for example. E.g., height and width dimensions of the wall surface W to be covered can be retrieved. In this way, a large wallpaper 1 can be provided for covering an entire wall surface W in one piece, eliminating the need for laborious laying of webs and the need for a pasting table and allowing the wallpaper 1 to be removed in one piece again.
[0104] The retrieved values are used to cut a textile semi-finished product—i.e., a material (knitted polyester fabric) as afore-described—to the desired dimensions so as to produce the base layer 4 of the wallpaper 1.
[0105] In a next (optional) step, a pattern or motive equally chosen in the (online/internet) configurator (or provided/uploaded by the user) can be printed on the cut base layer 4 in a digital printing method, more precisely in a sublimation printing method, to complete the wallpaper 1.
[0106] According to a preferred aspect of the invention, the reusable wallpaper 1 is provided in a mounting kit 10 (referred to herein as “Easy-Kit”) schematically shown in
[0107] The glue 2 is added to the mounting kit 10 in defined units (here: 200 g). Depending on a surface area determined based on the retrieved dimensions, a number of glue units is calculated which is contained in the mounting kit 10.
[0108] The glue added to the mounting kit 10 is based on cellulose and starch, but at the same time also portions of synthetic resin (in this case a polyvinylchloride resin) are added to increase the initial adhesion and the adhesive performance. This guarantees that even large-area wallpapers 1 can be processed without coming off the wall again afterwards.
[0109] Hereinafter, an exemplary method for covering a wall W with a wallpaper 1 and with the aid of a mounting kit 10 according to the afore-described embodiment will be explained.
[0110] As shown in
[0111] After a swell time, the glue 2 is generously applied to a wall W to be wallpapered by means of the brush 8 supplied within the mounting kit (see
[0112] The wallpaper 1 can be delivered and, resp., stored in the folded state. For easier attaching to the wall, in a next step the wallpaper 1 is rolled up except for a predetermined projection (here 20 cm) (see
[0113] The projection is aligned in parallel at the adjacent edge of the wall W and is pressed onto the glued wall.
[0114] As is shown in
[0115] In a last step shown in
[0116] The use of the clips 6 allows for easy mounting even in the case of very wide wallpapers 1. Of preference, one person can assist per running 2 m of wallpaper width.
[0117] The wallpaper 1 can be removed residue-free and non-destructively without using any tool and without any (chemical) substances. The removed wallpaper 1 can be washed, stored (in the folded state) and redecorated somewhere else. The removed wallpaper 1 can be replaced by a different wallpaper 1, e.g., having a different motive. In this way, a “change of scene” can be easily and very quickly carried out.
[0118]
[0119] The knitted fabric 4 (or mesh fabric 4) extends as an elongate web fabric, for example in a roll assembly, in a longitudinal direction x, particularly for forming the height of a wallpaper web of the wallpaper 1. Free from mechanical tensile forces, the original textile basic structure related to the knitted fabric 4 becomes clear virtually unchanged even in the state coated with the wallpaper glue 2 shown here: The knitted fabric 4 has a height of the base layer H.sub.4 corresponding to the fabric thickness of the knitted fabric 4 in a height direction z. Accordingly, the knitted fabric 4 further extends in a transverse direction y, in particular for forming the width of a web of the wallpaper 1. From one yarn thread 12 (infinite by approximation) a plurality of the looped and knitted stitches of the knitted fabric 4 is formed. The yarn thread 12 in this context is twisted out of a plurality of individual strands 11, 11 as individual filaments of a polymeric spinning fiber. The plurality of stitches of the knitted fabric 4 forms a plurality of loop-shaped holes or pores. They have a (mean or nominal) stitch diameter D.sub.pore as diameter of the hole. The plurality of the stitches of the knitted fabric 4 is arranged regularly at a first space equal (on average or virtually, at least along any sectional plane) between the holes A by the textile manufacturing process.
[0120] A wallpaper glue 2 applied to the wall W to be wallpapered as wall or ceiling surface and being in the liquid, such as freshly stirred, state, for example from the category of the dispersion adhesives, wets the wall-side surface of the knitted fabric 4 after attaching the wallpaper 1 to the full surface of the wall W. In this way and, resp., subsequently, a glue gap having a height of the glue gap H.sub.glue gap as adhesion-promoting intermediate layer (not shown true-to-scale, can ideally spread or lie in the nanometer range). The adhesion promotion is sufficiently high already in the still non-set, viz. liquid, state of the wallpaper glue in order to prevent the wallpaper 1 from slipping or falling from the wall W because of its dead weight. The still liquid wallpaper glue 2 wets the plurality of the stitches having the stitch diameter D.sub.pore and (almost) completely penetrates the knitted fabric 4 in an internal void volume. An excess of wallpaper glue 2 exits the stitches to form an (e.g., closed) surface film having a height of a wallpaper glue layer H.sub.2 remote from the wall on the side of the knitted fabric 4 remote from the wall.
[0121] In the following, the wallpaper glue 2 sets for forming the final adhesive compound. This can be achieved especially by evaporation of an aqueous portion or a moisture of the wallpaper glue 2 into the environment and, resp., by drying of the wallpaper 1 according to the invention. Evaporation into the ambient air is determined particularly by material transport operations (in particular diffusion, solubility etc.) inside (the matrix) of the wallpaper glue 2. Accordingly, a variability of the drying or setting process of the wallpaper glue 2 along the height direction z and/or along a time axis (or in time) has to be assumed.
[0122] In the course of a drying operation for setting, where necessary, the polymeric portions of the wallpaper glue wet the polymeric knitted fabric 4 more strongly than the hydrophilic wall (concrete, gypsum, minerally plastered, etc.). As a result, the wallpaper glue tends to concentrate more strongly toward the knitted fabric 4 than toward the wall during the setting process, from a (surface-)physical and/or chemical point of view. This causes or supports the removability of the wallpaper 1 in the set state (ideally residue-free removability: without any residues of filaments 11 and/or yarn thread 12).
[0123] Moreover, the afore-described higher wetting affinity of the polymeric portions of the wallpaper glue to the polymeric knitted fabric 4 has the advantageous effect that, when removing the wallpaper 1 as illustrated in
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[0128] The woven fabric 4 extends as an elongate web fabric, such as in a rolled assembly, in a longitudinal direction x, particularly for forming the height of a wallpaper web of the wallpaper 1. In this way, it can be printed in a continuous printing machine, such as in a roller printing method such as offset, sublimation, etc., at very high web rates equally in the longitudinal direction x.
[0129] The base layer configured as woven fabric 4 has (at least) one (possibly infinite) warp yarn 13 in a longitudinal direction of the woven fabric 4 and (at least) one (possibly infinite) weft yarn 14 in a (substantially) transverse direction y of the woven fabric 4. In other words, the warp yarn 13 is crossed by the weft yarn 14 in a, preferably right-angled, crossing yarn system for forming a textile fabric. By mutual integration of the warp yarn 13 and the weft yarn 14, the woven fabric 4 is dimensionally stable. Furthermore,
[0130] Given otherwise comparable conditions, it follows from the above that a different proportional height distribution of the wallpaper glue 2 is resulting, if in the area of the height H.sub.4 of the knitted fabric 4 there is little (less) space for (an excess of) wallpaper glue 2. Compared to the situation shown in
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[0133] In the following, a comparative test series is disclosed for the further preferred embodiments of the invention shown in
1. Test Rig
[0134] A total of 12 different flat fabric samples were mounted or wallpapered as a base layer or, resp., a textile fabric. These fabric samples were dismounted and, resp., removed from the wall again after drying and, resp., setting of the wallpaper glue.
[0135] The fabric samples were initially cut to a uniform size of a 50 cm×50 cm square cut. Then these fabric samples were flatly glued onto a conventional gypsum board evenly covered with a wallpaper glue for simulating a standard wall surface. Uniform application was ensured by flatly removing an excess of the wallpaper glue by means of a rubber lip stripper.
[0136] As wallpaper glue, in this case a conventional liquid wallpaper glue was used (produced by Henkel KGaA, type designation “Metylan Spezialkleister”). The liquid formulation ensures, in accordance with better experimental reproducibility, that the wallpaper glue is used being already formulated to be stabilized as regards its viscosity. Thus, the influence of an otherwise time-variable viscosity build-up of the wallpaper glue, in particular on the flow behavior as well as the dynamic and/or static wetting angle, is most largely eliminated. Also, in the wallpaper glue used here the otherwise relatively short processing window is increased by means of the specific formulation, and possible effects of wrong mixing or stirring of the wallpaper glue by the user are disregarded, which is equally selected in accordance with an optimized reproducibility of the test series disclosed here. Comparative tests with a conventional wallpaper glue (dry filling for mixing by the customer) showed comparable results, however, so that the invention is by no means limited to the use of a liquid wallpaper glue.
[0137] After drying and, resp., setting of the wallpaper glue, the maximum stripping forces required for dismounting or removing the fabric samples from the wall was measured in Newton by means of a linear tension measuring instrument. To this end, removal was carried out along the gypsum board as wall surface, viz. at an angle of virtually 0°, i.e., the direction of tension being parallel to the wall surface. The respective fabric sample was stripped from a first corner (e.g., top left) to a diametrically opposed second corner (e.g., bottom right) flatly (onto itself) so that the stripping force was exerted at an angle of (about) 45° with an upper edge or lateral edge of the fabric sample.
[0138] In the comparative test series, the following fabric samples were used:
[0139] a) Apparel fabrics (not shown in Figures) [0140] 100% viscose, woven fabric [0141] 100% polyester, woven fabric [0142] 100% linen, woven fabric [0143] 100% cotton, woven fabric
[0144] b) Fabrics for flags by Georg+Otto Friedrich GmbH (64846 Gross-Zimmern, Germany) [0145] 6043 KFL, knitted fabric [0146] 6144 GS, knitted fabric [0147] 7137 KGFS, knitted fabric
[0148] c) Fabrics for flags by Gebrüder Aurich GmbH (42477 Radevormwald, Germany) [0149] No. 637, woven fabric [0150] No. 624, woven fabric [0151] No. 386, knitted fabric [0152] No. 254, knitted fabric [0153] No. 261, knitted fabric
2. Test Results
[0154] a) Apparel fabrics [0155] 100% polyester (not shown in Figures) [0156] mounting [0157] deformation when applied to adhesive surface; [0158] non-uniform penetration of the fabric by the glue; [0159] fraying at the edges; [0160] dismounting [0161] dimensional stability during drying; [0162] removable as a whole without residues, maximum stripping force 12 N; [0163] fraying at the edges. [0164] 100% viscose (not shown in Figures) [0165] mounting [0166] deformation when applied to adhesive surface; [0167] non-uniform penetration of the fabric by the glue; [0168] fraying at the edges; [0169] dismounting [0170] dimensional stability during drying; [0171] not non-destructively removable, maximum stripping force 90 N; [0172] fraying at the edges. [0173] 100% linen (not shown in Figures) [0174] mounting [0175] deformation when applied to adhesive surface; [0176] non-uniform penetration of the fabric by the glue; [0177] fraying at the edges; [0178] dismounting [0179] dimensional stability during drying; [0180] removable as a whole without residues, maximum stripping force 41 N; [0181] fraying at the edges. [0182] 100% cotton (not shown in Figures) [0183] mounting [0184] deformation when applied to adhesive surface; [0185] non-uniform penetration of the fabric by the glue; [0186] fraying at the edges; [0187] dismounting [0188] dimensional stability during drying; [0189] removable as a whole without residues, maximum stripping force 17 N; [0190] fraying at the edges.
[0191] b) Fabrics for flags by Georg+Otto Friedrich GmbH (64846 Gross-Zimmern, Germany) [0192] No. 6043 KFL, knitted fabric [0193] (enlarged top view in
[0233] c) Fabrics for flags by Gebrüder Aurich GmbH (42477 Radevormwald, Germany) [0234] No. 637, woven fabric [0235] (enlarged top view in