Surface Coatings

Abstract

The present invention relates to a mold and a pressure piece for producing molded bricks, in particular molded concrete bricks, a process for producing this mold or this pressure piece, an apparatus for producing molded bricks, a vibratable base for producing molded bricks, a metal drawing sheet for producing molded bricks, and also the use of a coating comprising an antiwear matrix and an antiadhesion component for surfaces of molds and/or pressure pieces and/or vibratable bases and/or metal drawing sheets used for producing molded bricks.

Claims

1. A mold for producing molded bricks, wherein the mold has one or more mold nests which can be filled with molded brick composition and have an open upper side and an open underside; the mold nests have mold nest walls between the upper side and the underside; and the mold nest walls have a coating at least in sections on the surfaces which come into contact with a pressure piece and/or with the molded brick composition during filling, where the coating comprises an antiwear matrix and an antiadhesion component and the antiwear matrix is selected from among nickel-phosphorus alloy, sol-gel ceramic, silicon carbide (SiC), nanocrystalline hard materials, titanium nitrite, silicon nitride, tungsten carbides, DLC, zinc oxides, TiAlCN, AlCrN, AlTiCrN and/or ZrCrN.

2. The mold as claimed in claim 1, wherein the antiwear matrix is selected from among nickel-phosphorus alloy, sol-gel ceramic, silicon carbide and nanocrystalline hard materials.

3. The mold as claimed in claim 2, wherein the nickel-phosphorus alloy has a phosphorus content of from 3 to 14% by weight, based on the total weight of the coating.

4. The mold as claimed in any of claims 1 to 3, wherein the antiadhesion component comprises a fluoropolymer.

5. The mold as claimed in any of claims 1 to 4, wherein the antiadhesion component comprises PTFE particles.

6. The mold as claimed in claim 5, wherein the volume of the PTFE particles in the coating is from 15 to 35% by volume, based on the total volume of the coating.

7. The mold as claimed in claim 5 or 6, wherein the PTFE particles have a particle size of from 0.05 to 1.00 μm.

8. The mold as claimed in any of claims 1 to 7, wherein the coating has a thickness of from 5 to 500 μm.

9. The mold as claimed in any of claims 1 to 8, wherein the surface of the mold has, at least in sections, a surface roughness Rz of from 1.6 to 25 μm.

10. A pressure piece for producing molded bricks, wherein at least the surface of the pressure piece which comes into contact with the molded brick composition during molded brick production has a coating, at least in sections, as defined in any of claims 1 to 9.

11. A process for producing a mold as claimed in any of claims 1 to 9 or a pressure piece as claimed in claim 10, which comprises applying a coating as defined in any of claims 1 to 9 to at least sections of a raw mold or a raw pressure piece.

12. The process as claimed in claim 11, further comprising heat treatment of the coated mold or of the coated pressure piece after the coating operation.

13. An apparatus for producing molded bricks, comprising a vibratable base; a mold as claimed in any of claims 1 to 9, where the mold is placed with the mold underside downward on the vibratable base and can be filled from above with a molded brick composition; and one or more pressure pieces as claimed in claim 10 which can at least partly close the upper side of the mold.

14. A vibratable base for producing molded bricks, wherein at least the surface of the vibratable base which is in contact with the mold and/or the molded brick composition and/or a metal drawing sheet during the molded brick production has, at least in sections, a coating as defined in any of claims 1 to 9.

15. A metal drawing sheet for producing molded bricks, wherein at least the surface of the metal drawing sheet which comes into contact with the mold and/or the molded brick composition during molded brick production has, at least in sections, a coating as defined in any of claims 1 to 9.

16. The use of a coating for surfaces of molds and/or pressure pieces and/or vibratable surfaces and/or metal drawing sheets which are used for producing molded bricks, wherein the coating is as defined in any of claims 1 to 9.

Description

[0067] The figures show:

[0068] FIG. 1 shows a mold upper part (1) at the lower end of which pressure pieces (3) having a pressure piece side face (4) and a pressure piece surface (5) are located, and also a mold lower part (2) having a mold lower part upper side (6), a mold lower part underside (7) and having a plurality of mold nests (8).

[0069] FIG. 2 shows defects on the brick upper side (9) of molded bricks which have been produced without the coating according to the invention on mold and pressure piece.

[0070] FIG. 3 shows molded bricks which have been produced without (at left) and with (at right) coating according to the invention of the respective components (brick upper side (9), brick side face (10)).

[0071] FIG. 4 shows a mold surface with fine structuring.

LIST OF REFERENCE NUMERALS

[0072] 1 Mold upper part [0073] 2 Mold lower part [0074] 3 Pressure pieces [0075] 4 Pressure piece side face [0076] 5 Pressure piece surface [0077] 6 Mold lower part upper side [0078] 7 Mold lower part underside [0079] 8 Mold nests [0080] 9 Brick upper side [0081] 10 Brick side face