DAMPER AND DAMPER MANUFACTURING METHOD
20170253101 · 2017-09-07
Inventors
Cpc classification
B60G17/0157
PERFORMING OPERATIONS; TRANSPORTING
B60G2401/25
PERFORMING OPERATIONS; TRANSPORTING
F16F9/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/182
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G17/0152
PERFORMING OPERATIONS; TRANSPORTING
B60G2500/02
PERFORMING OPERATIONS; TRANSPORTING
B60G2202/416
PERFORMING OPERATIONS; TRANSPORTING
B60G2202/312
PERFORMING OPERATIONS; TRANSPORTING
B60G2300/60
PERFORMING OPERATIONS; TRANSPORTING
F16F2228/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G17/0165
PERFORMING OPERATIONS; TRANSPORTING
B60G17/08
PERFORMING OPERATIONS; TRANSPORTING
F16F9/512
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G2600/60
PERFORMING OPERATIONS; TRANSPORTING
F16F9/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G13/14
PERFORMING OPERATIONS; TRANSPORTING
F16F2228/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60G17/015
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided is a damper with which the energy efficiency for attenuating input vibration corresponding to the unsprung resonance frequency and the sprung resonance frequency can be improved. Also provided is a method for manufacturing this damper. In this damper the electrical resonance frequency, as specified by the inductance of an electromagnetic motor and the capacitance of a capacitor, is set within ±20% of the unsprung resonance frequency, thereby enabling the input vibration corresponding to the sprung resonance frequency as well as the input vibration corresponding to the unsprung resonance frequency to be reduced.
Claims
1. A damper comprising: a damper main body arranged in parallel with a spring configured to absorb vibrations input from a road surface to a wheel, the spring being disposed between a vehicle body and a spring seat; an electromagnetic motor configured to generate a damping force with respect to the spring by regenerating energy from an input vibration input to the damper main body; and a capacitor connected electrically in series with the electromagnetic motor; wherein an electric resonance frequency, which is specified by an inductance of the electromagnetic motor and a capacitance of the capacitor, is set within ±20% from an unsprung mass resonance frequency, so that, in addition to a component of the input vibration corresponding to the unsprung mass resonance frequency, a component of the input vibration corresponding to a sprung mass resonance frequency is passively suppressed.
2. The damper according to claim 1, wherein the electric resonance frequency is set to a value equal to the unsprung mass resonance frequency.
3. The damper according to claim 1, wherein the electromagnetic motor is a commutator type single phase AC motor.
4. A manufacturing method for a damper, the damper being equipped with a damper main body arranged in parallel with a spring configured to absorb vibrations input from a road surface to a wheel, the spring being disposed between a vehicle body and a spring seat, an electromagnetic motor configured to generate a damping force with respect to the spring by regenerating energy from an input vibration input to the damper main body, and a capacitor connected electrically in series with the electromagnetic motor, the manufacturing method comprising the step of: selecting a capacitance of the capacitor so that an electric resonance frequency, which is specified by an inductance of the electromagnetic motor and the capacitance of the capacitor, lies within ±20% from an unsprung mass resonance frequency, so as to passively suppress a component of the input vibration corresponding to a sprung mass resonance frequency, in addition to a component of the input vibration corresponding to the unsprung mass resonance frequency.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DESCRIPTION OF EMBODIMENTS
A. Embodiment
[A1. Configuration of Vehicle 10]
[0023] (A1-1. Overall Configuration of Vehicle 10
[0024]
(A1-2. Coil Spring 20)
[0025] The coil spring 20 is disposed between a vehicle body 26 and a spring seat 48, and absorbs vibrations (road surface vibrations) that are input from a road surface 300 to the wheel 24.
(A1-3. Damper 22)
[0026] (A1-3-1. Overall Configuration of Damper 22)
[0027] The damper 22 serves to dampen or attenuate the displacement of the coil spring 20 (or the vehicle body 26). As shown in
(A1-3-2. Damper Main Body 30)
[0028] The damper main body 30, in addition to the spring seat 48, further comprises a hydraulic cylinder 40, a piston head 42, a piston rod 44, and a piston valve 46. The hydraulic cylinder 40 is a cylindrical member, and the interior of the hydraulic cylinder 40 is partitioned into a first hydraulic chamber 50 and a second hydraulic chamber 52 by the piston head 42. The first hydraulic chamber 50 and the second hydraulic chamber 52 are filled with oil. The piston head 42, which has a diameter substantially equivalent to that of the inner peripheral surface of the hydraulic cylinder 40, is fixed to one end of the piston rod 44, and the other end of the piston rod 44 is fixed to the vehicle body 26. The piston valve 46 is formed in the interior of the piston head 42, and allows communication between the first hydraulic chamber 50 and the second hydraulic chamber 52. The spring seat 48 is formed on the outer periphery of the hydraulic cylinder 40 and supports one end of the coil spring 20. In accordance with the above-described structure, the damper main body 30 functions as an actuator.
(A1-3-3. Hydraulic Mechanism 32)
[0029] The hydraulic mechanism 32 serves to control the flow of oil in the damper 22, and comprises a hydraulic pump 60, an oil flow passage 62, an accumulator 64, and an electromagnetic motor 66 (hereinafter also referred to as a “motor 66”). The motor 66 generates a damping force Fd with respect to the coil spring 20 by regenerating energy from input vibrations that are input to the damper main body 30. Although the motor 66 of the present embodiment is a direct current (DC) type of motor, it may be an alternating current (AC) type of motor.
(A1-3-4. Motor Circuit 34)
[0030] The motor circuit 34 is a circuit that is connected electrically to the motor 66, and is equipped with a capacitor 70 (first power storage device), and a battery 72 (second power storage device, electrical load). With the motor circuit 34 illustrated in
[0031] The capacitor 70 is charged with regenerated power of the electromagnetic motor 66, and supplies the charged power with respect to the battery 72, or to other non-illustrated electrical devices (for example, audio equipment, a navigation device, or a display device of an instrument panel). The capacitor 70 of the present embodiment is a polar capacitor. The battery 72 is charged with the regenerated power of the electromagnetic motor 66 or the discharge power of the capacitor 70, and supplies the charged power with respect to the other electrical devices.
[0032] Since the configuration of the motor circuit 34 is simple, operations thereof are highly reliable.
[A2. Operations of the Damper 22]
[0033]
[0034] As shown in
[0035] Along therewith, a torque Tp is generated in a rotary shaft of the hydraulic pump 60. The rotary shaft of the hydraulic pump 60 is connected to a rotary shaft of the electromagnetic motor 66 (as noted in simplified form in
[0036] When the motor 66 rotates accompanying the input torque Tm to the motor 66, the motor 66 generates power (stated otherwise, performs energy regeneration of the input vibrations) corresponding to the input torque Tm. Consequently, a voltage Vm is generated and a current I flows in the motor circuit 34. When the motor 66 generates power corresponding to the input torque Tm, a counter electromotive force is generated, and a reaction force Tr is generated in the rotary shaft of the motor 66. When the reaction force Tr is generated in the rotary shaft of the hydraulic pump 60, the reaction force Tr acts as a counterforce with respect to the force that acts on the oil (refer to the arrow 102) accompanying the road surface input Fin from the road surface. Along therewith, the damping force Fd with respect to the coil spring 20 is generated in the unsprung member 80 (the wheel 24, the hydraulic cylinder 40, etc.). Consequently, it is possible for the vibrations of the coil spring 20 to be suppressed.
[0037] On the other hand, as shown in
[A3. Damping Characteristics of Damper 22]
[0038] Next, a description will be given concerning the damping characteristics of the damper 22 in the present embodiment. According to the characteristics of the present embodiment, an electric resonance frequency ωm is set taking into consideration the negative spring effect. Further, the damper 22 (hydraulic mechanism 32 ) comprises a configuration to enable use of the polar capacitor 70. The electric resonance frequency ωm (hereinafter also referred to as a “resonance frequency ωm”) is a value specified from the inductance L of the motor 66 and the capacitance C of the capacitor 70. More specifically, the electric resonance frequency ωm is defined by the expression 1/{2√(L.Math.C)}. The respective characteristics discussed above will be described in detail below.
(A3-1. Definitions)
[0039]
[0040] x.sub.0: vertical displacement amount of road surface 300 [m]
[0041] x.sub.1: vertical displacement amount of unsprung member 80
[m]
[0042] x.sub.2: vertical displacement amount of sprung member 82
[m]
[0043] M.sub.1: mass of unsprung member 80 [kg]
[0044] M.sub.2: mass of sprung member 82 [kg]
[0045] k.sub.1: spring constant of unsprung member 80 [N/m]
[0046] k.sub.2: spring constant of coil spring 20 [N/m]
[0047] C.sub.2: damping coefficient of damper main body 30 [N/m/s]
[0048] u: control amount of electromagnetic motor 66
[0049] As the unsprung member 80, there may be included, for example, the wheel 24 and the hydraulic cylinder 40. As the sprung member 82, there may be included, for example, the vehicle body 26, the piston head 42, and the piston rod 44. Moreover, in the present embodiment, the control amount u of the motor 66 can be represented, for example, by a regenerative energy.
(A3-2. Force Fa (Negative Spring Effect) Generated by Damper Main Body 30 (Actuator))
(A3-2-1. Theoretical Description)
[0050] Next, the negative spring effect will be described while referring to the force Fa generated by the damper main body 30 (actuator).
[0051] In the damper 22 of the present embodiment, the following relationships are satisfied:
Fa=λ.Math.Tp (1)
λ=θ/(x.sub.2−x.sub.1) (2)
Imp.Math.θ″=Tm−Tp (3)
L.Math.I″+R.Math.I′+I/C+Vm′=0 (4)
Tm=Ke.Math.I (5)
Vm=Ke.Math.θ′ (6)
[0052] The contents of the various numerical values in equations (1) through (6) are as follows:
[0053] C: capacitance of capacitor 70 [F]
[0054] Fa: force generated in damper main body 30 (actuator) [N]
[0055] I: current flowing in motor circuit 34 [A]
[0056] I′: speed of current flowing in motor circuit 34 [A/s]
[0057] I″: acceleration of current flowing in motor circuit 34 [A/s/s]
[0058] Imp: moment of inertia of hydraulic pump 60 and motor 66 [kg.Math.m.sup.2]
[0059] Ke: induced voltage constant of motor 66 (=torque constant of motor 66)
[0060] L: reactance of motor 66 [Ω]
[0061] R: resistance of motor 66 [Ω]
[0062] Tm: torque of motor 66 [N.Math.m]
[0063] Tp: torque of hydraulic pump 60 [N.Math.m]
[0064] Vm: output voltage of motor 66 (motor voltage) [V]
[0065] Vm′: time differential value of motor voltage Vm [V]
[0066] x.sub.1: vertical displacement amount of unsprung member 80 [m]
[0067] x.sub.2: vertical displacement amount of sprung member 82 [m]
[0068] λ: equivalent gear ratio [−]
[0069] θ: angle of rotation of rotary shaft of motor 66 [deg]
[0070] θ′: rotational velocity of rotary shaft of motor 66 [deg/s]
[0071] θ″: rotational acceleration of rotary shaft of motor 66 [deg/s/s]
[0072] When Laplace transformations are carried out in relation to the equations (1) through (6), the force Fa generated in the damper main body 30 (actuator) can be expressed by the following equation (7).
[0073] The first term “−λ.sup.2.Math.Imp(x.sub.2″−x.sub.1″)” on the right-hand side of equation (7) is indicative of the negative spring effect. More specifically, since the unsprung member 80 advances and retracts repeatedly in the vertical direction with respect to the sprung member 82, the positional relationship between the unsprung member 80 and the sprung member 82 can be approximated by a trigonometric function. Therefore, the expression “λ.sup.2.Math.Imp(x.sub.2″−x.sub.1″)” can be regarded as being equivalent to the expression “K(x.sub.2−x.sub.1)” (where K represents a spring constant). Further, the first term on the right-hand side of equation (7) includes a negative sign “−”. Therefore, the first term on the right-hand side of equation (7) implies a force in a direction opposite to that of the coil spring 20. As a result, the first term on the right-hand side of equation (7) exhibits an effect of suppressing vibrations of a sprung mass resonance frequency ω2 or vibrations in the vicinity thereof.
[0074] The second term “−λ.sup.2.Math.Ke.sup.2.Math.s/{L.Math.s.sup.2+R.Math.s+(1/C)}.Math.(x.sub.2′−x.sub.1′)” on the right-hand side of equation (7) is indicative of the damping force by the damper main body 30 (actuator).
[0075] If equation (7) is expressed by the transfer function Fa/(x.sub.2′−x.sub.1′), the following equation (8) is obtained.
[0076] As discussed above, the force Fa generated in the damper main body 30 (actuator) produces a negative spring effect in relation to the sprung mass resonance frequency ω2t or frequencies in the vicinity thereof. Therefore, if the electric resonance frequency ωm of the motor 66 and the motor circuit 34 is set while taking an unsprung mass resonance frequency ω1 as a reference, it is possible to effectively exhibit a vibration damping effect in regard to both of the sprung mass and the unsprung mass.
(A3-2-2. Example of Transfer Function G)
[0077] Based on the above-described negative spring effect, an example in which the electric resonance frequency ωm of the motor 66 and the motor circuit 34 is set based on the unsprung mass resonance frequency ω1 will be described, in comparison with a comparative example.
[0078]
[0079] In
[0080] As shown in
(A3-2-3. Example of Sprung Mass Characteristics)
[0081]
(A3-2-4. Example of Unsprung Mass Characteristics)
[0082]
[0083] In general, the unsprung mass acceleration x.sub.1″ has an influence on the steering stability of the vehicle 10. As can be understood from
(A3-3. Configuration to Enable Use of Polar Capacitor 70)
(A3-3-1. Assumptions)
[0084] As a prerequisite for generating the negative spring effect in the manner described above, it is necessary to generate an LC resonance in the motor circuit 34 by forward rotation or reverse rotation of the motor 66 in accordance with vertical movements accompanying the road surface inputs Fin, Fout (see
[0085] As a countermeasure against this concern, it may be considered to make use of a non-polar capacitor for the capacitor 70. However, currently available non-polar capacitors frequently are unsuitable for installation in the vehicle 10, for example, since the dimensions thereof are comparatively large.
[0086] Thus, according to the present embodiment, the damper 22 (the hydraulic mechanism 32 ) possesses a structure which reduces the possibility of harm to the durability of the capacitor 70, even if the capacitor 70 is a polar capacitor.
(A3-3-2. Detailed Content)
[0087] Even in the case that the capacitor 70 is a polar capacitor, according to the present embodiment, a configuration is used in which, in order to reduce the possibility of adversely affecting the durability of the capacitor 70, the level of power generation during forward rotation of the motor 66 differs from the level of power generation during reverse rotation of the motor 66.
[0088] As shown in
[0089] On the other hand, as shown in
[0090] As made clear from
[0091] Assuming that the equivalent gear ratio λ differs between approach and separation of the members 80, 82, it follows that the regenerative power of the motor 66 also differs between approach and separation of the members 80, 82. Therefore, the voltage of the capacitor 70 (hereinafter referred to as a “capacitor voltage Vc”) becomes biased toward one polarity. Consequently, even if a polar capacitor is used as the capacitor 70, it is possible to reduce the possibility of damage to the durability of the capacitor 70.
(A3-3-3. Example of Voltage Change of Capacitor 70)
[0092]
└A4. Advantages and Effects of the Present Embodiment┘
[0093] In the foregoing manner, according to the present embodiment, the electric resonance frequency ωm, which is specified by the inductance L of the electromagnetic motor 66 and the capacitance C of the capacitor 70, is set to the unsprung mass resonance frequency ω1 or a value in the vicinity of the unsprung mass resonance frequency ω1 (see the first through third examples of
[0094] More specifically, the inventor of the present invention has discovered that, if the electric resonance frequency ωm is set to the unsprung mass resonance frequency ω1 or a value in the vicinity thereof (for example, within ±20% from the unsprung mass resonance frequency ω1), in the force Fa that is generated in the damper main body 30 (actuator), an effect (“negative spring effect”) is included in which components of input vibrations corresponding to the sprung mass resonance frequency ω2 are reduced. Therefore, in contradistinction to the invention disclosed in US 2004/0150361 A1, components of input vibrations corresponding respectively to the unsprung mass resonance frequency ω1 and the sprung mass resonance frequency ω2 can be suppressed, even without an active control by the electromagnetic motor 66 being performed in relation to input vibrations corresponding to the sprung mass resonance frequency ω2. Consequently, it is possible to improve energy utilization efficiency without consuming electric power in order to suppress components of input vibrations that correspond to the sprung mass resonance frequency ω2, but rather by storing electric power by regeneration of energy from the input vibrations.
[0095] Further, in the case that the capacitance C of the capacitor 70 is selected such that the electric resonance frequency ωm is set to the unsprung mass resonance frequency col or a value in the vicinity thereof, the above-described effects and advantages can easily be achieved by selecting the capacitor 70 according to the specifications of the electromagnetic motor 66.
B. Modifications
[0096] The present invention is not limited to the embodiment described above. On the basis of the disclosed content of the present specification, it is a matter of course that various modified or alternative configurations may be adopted therein. For example, the following configurations can be adopted.
[B1. Objects to which the Invention is Applied]
[0097] In the above-described embodiment, an example has been described in which the suspension device 12 or the damper 22 is applied to a vehicle 10 (see
[B2. Suspension Device 12]
(B2-1. Coil Spring 20)
[0098] In the above-described embodiment, the coil spring 20 is used as a spring for absorbing road surface vibrations (input vibrations) (see
(B2-2. Damper 22)
[0099] In the above-described embodiment, the damper 22, which is equipped with the hydraulic mechanism 32, is used (see
[0100] According to the above-described embodiment, the piston rod 44 is disposed on the side of the vehicle body 26 (see
(B2-3. Hydraulic Mechanism 32)
[0101] In the above-described embodiment, the damping force Fd by the motor 66 is transmitted via oil (see
(B2-4. Electromagnetic Motor 66)
[0102] According to the above-described embodiment, the electromagnetic motor 66 is a DC type of motor. However, for example, from the standpoint of controlling the negative spring effect or the polar capacitor 70, the invention is not limited to this feature. For example, an AC type of motor may be used for the motor 66.
[0103]
[0104] In the case of using the commutator type single-phase AC motor 66a as shown in
(B2-5. Capacitor 70)
[0105] According to the above-described embodiment, the capacitance C of the capacitor 70 is selected such that the electric resonance frequency ωm, which is specified by the inductance L of the electromagnetic motor 66 and the capacitance C of the capacitor 70, is set within ±20% from the unsprung mass resonance frequency ω1. However, for example, from the standpoint of the negative spring effect or the polar capacitor 70, the invention is not limited to this feature. For example, by providing another inductance separately from the inductance L of the motor 66, it also is possible for the electric resonance frequency ωm to be set within ±20% from the unsprung mass resonance frequency ω1.
[0106] In the above-described embodiment, the capacitor 70 is a polar capacitor. However, for example, from the standpoint of utility of the damper 22 or the negative spring effect, a non-polar capacitor can also be used as the capacitor 70.
(B2-6. Battery 72)
[0107] According to the above-described embodiment, the battery 72 is connected to the capacitor 70, and the battery 72 is charged with electrical power of the capacitor 70 (see
[B3. Negative Spring Effect]
[0108] According to the above embodiment, the electric resonance frequency ωm and the like are set in consideration of the negative spring effect. However, for example, from the standpoint of utilizing the polar capacitor 70, the invention is not limited to this feature. For example, the polar capacitor 70 can be applied to a configuration in which the electric resonance frequency ωm is set to coincide with the sprung mass resonance frequency ω2 or a frequency in the vicinity thereof. Alternatively, the polar capacitor 70 may be used for the purpose of utilizing the LC resonance, as in US 2004/0150361 A1, for damping the unsprung mass resonance frequency ω1 or a range surrounding the unsprung mass resonance frequency ω1.