FLUID PIPE DEVICE
20170254465 ยท 2017-09-07
Inventors
Cpc classification
H05B2203/022
ELECTRICITY
F16L53/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2013/0455
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L53/37
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05B3/44
ELECTRICITY
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16L55/0279
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L53/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05B3/20
ELECTRICITY
H05B2203/02
ELECTRICITY
F15D1/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05B3/286
ELECTRICITY
F01M2013/0472
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10222
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05B3/06
ELECTRICITY
International classification
F16L53/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M31/135
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fluid pipe device is provided, which includes a pipe member forming a flow channel for flowing a fluid; a heating member for generating heat to heat the pipe member; a metal heat transfer member abutting against the heating member and conducting the heat to the pipe member; and a terminal member electrically connecting the heating member and the heat transfer member. The heat transfer member includes a first heat transfer member and a second heat transfer member, and at least one of the first heat transfer member and the second heat transfer member forms the terminal member at one portion, and the first heat transfer member is provided in the pipe member in such a way as not to be exposed inside the flow channel of the pipe member.
Claims
1. A fluid pipe device, comprising: a pipe member forming a flow channel for flowing a fluid; a heating member for generating heat to heat the pipe member; a metal heat transfer member abutting against the heating member and conducting heat to the pipe member; and a terminal member electrically connecting the heating member and heat transfer member, wherein the heat transfer member comprises a first heat transfer member and a second heat transfer member, and at least one of the first heat transfer member and second heat transfer member forms the terminal member at one portion, and the first heat transfer member is provided in the pipe member not to be exposed inside the flow channel of the pipe member.
2. A fluid pipe device according to claim 1, wherein the first heat transfer member is integrated with the pipe member by insert molding.
3. A fluid pipe device according to claim 1, wherein the heating member includes a PTC element having a flat plate shape, and the first heat transfer member and/or second heat transfer member includes a portion abutting against an electrode of the PTC element formed in a flat portion.
4. A fluid pipe device according to claim 3, wherein the PTC element is clamped by the first heat transfer member and second heat transfer member, and is held in a state urged from a second heat transfer member side.
5. A fluid pipe device according to claim 1, wherein the first heat transfer member includes a cylinder portion disposed in an axis line direction of the pipe member; the terminal member provided in a state wherein one portion of the cylinder portion is cut and raised; a horizontal slit provided in the cylinder portion and extending in an axis line direction; and a concave-convex portion or a wavelike portion provided in an edge portion of the horizontal slit.
6. A fluid pipe device according to claim 1, wherein the second heat transfer member includes a substrate portion disposed in a positioning space provided in the pipe member; the terminal member formed to extend in the substrate portion; and an elastic claw provided in a state wherein one portion of the substrate portion is cut and raised, and capable of pressing the substrate portion to a PTC element side.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
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[0020]
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[0028]
BEST MODES OF CARRYING OUT THE INVENTION
[0029] Optimum embodiments of the present invention will be explained with reference to the attached drawings. In the explanation, the first embodiment shown in
First Embodiment
[0030] In
[0031] Also, in the pipe device 6, the first heat transfer member 2 is integrated with the pipe member 1 by insert molding, and the second heat transfer member 3 is assembled to the pipe member 1 with the PTC element 5. Both of the first heat transfer member 2 and the second heat transfer member 3 are formed by a metal material such as copper and the like excellent in heat transfer and electrical conductivity. In the following explanation, after the first heat transfer member 2 and the second heat transfer member 3 are clarified, details of the pipe member 1 will be described.
[0032] As shown in
[0033] The flat face portion 21 is disposed downwardly in Fig. by partitioning one portion of the cylinder portion 20 through an approximately U-shaped slit 23, and cutting and raising. In the flat face portion 21, there is contacted an electrode 5a on one face side of the PTC element 5. The terminal member 22 projects upwardly in
[0034] As shown in
[0035] On the other hand, the pipe member 1 is a resin molding article to which the first heat transfer member 2 is inserted, and includes the continuous flow channel 10 for flowing the fluid from one side to the other side. Namely, as shown in
[0036] As shown in
[0037] As shown in
[0038] In the pipe portion 14, there is integrated the cylinder portion 20 of the first heat transfer member 2 in a state wherein one portion of the cylinder portion 20 is buried inside a thickness of the pipe. As shown in
[0039] Incidentally, in this structure, the first heat transfer member 2 is insert-molded in the main member 13 and the pipe portion 12, so that an assembling operation is omitted. However, the second heat transfer member 3 is assembled to the pipe member 1 together with the PTC element after molding the pipe member 1.
[0040] As shown in
[0041] Here, the PTC element 5 is a semiconductor ceramic using, for example, barium titanate and the like as a main material, and includes electrodes 5a and 5b respectively provided on opposing surfaces. The electrodes 5a and 5b are formed by silver and the like excellent in electrical conductivity and heat transfer. However, the heating member of the present invention may be a member other than the PTC element 5, and may use a known sheet heating element as well.
[0042] As shown in
[0043] Namely, the plug member 4 is a member connecting a connector and the like on the power source side, and in a case of mounting on the main member 13, the aforementioned terminal member 22 is passed through an inner portion 43 of the torso portion from one insertion hole 46, and the terminal member 32 is passed through the inner portion 43 of the torso portion from the other insertion hole 47. After that, the frame portion 41 fits in the step 17a on a main member side, and is integrally attached to a main member 13 side by the welding and the like.
Advantages The pipe device 6 above excels in the following respects compared to a conventional structure such as Patent Document 1.
[0044] (1) The pipe device 6 of the first embodiment has a structure comprising the pipe member 1; the first heat transfer member 2 and the second heat transfer member 3, made of metal; the heating member 5; and the terminal members 22 and 32, and the first heat transfer member 2 and the second heat transfer member 3 form the terminal members 22 and 32 at one portion not only to reduce the number of components, but also simplify an assembly as well.
[0045] (2) Also, the first heat transfer member 2 is integrated with the pipe member by the insert molding not to expose inside the flow channel 10 of the pipe member 1, so that it does not contact the fluid flowing in the passage 10. This advantage can completely solve a conventional possibility of corrosion of the heat transfer member (a pipe segment in the Patent Document 1) or the heating members 2 and 3 connected to the heat transfer member, and can efficiently warm a wide range of the flow channel 10 further by extending the first heat transfer member 2 in an axial direction of the pipe member 1.
[0046] (3) Also, the first heat transfer member 2 is divided into a plurality of piece portions 28 by the horizontal slits from the approximately middle of the cylinder portion 20 which is an insert portion to the other end, and in the edge portion of each piece portion 28, there is formed the wavelike portion or the concave-convex portion 27. In a case wherein the first heat transfer member 2 is integrated with the pipe member 1 by the insert molding, the aforementioned structures increase a contact area with the resin portion forming the pipe member 1 so as to provide a sufficient binding force relative to the pipe member 1. As a result, in the embodiment, even after expansion and contraction are repeated due to a temperature difference and the like, a fissure or crack is difficult to occur between both members so as to prolong the life of the device.
[0047] (4) Also, in the second heat transfer member 3, the substrate portion 30 and the horizontal connection portion 31 are bent approximately at right angles, and the horizontal connection portion 31 and the terminal member 32 are bent approximately at right angles. Then, in an incorporated state into the pipe member 1, as shown in
[0048] (5) Also, the pipe device 6 uses the PTC element 5 having the flat plate shape as the heating member, and the electrode 5a of the PTC element 5 contacts the surface with the flat face portion 21 on a first heat transfer member side, and another electrode 5b contacts the surface with the substrate portion 30 on a second heat transfer member side so as to allow a reliable electrical connection, and simultaneously, the heat of the PTC element 5 can efficiently conduct to the heat transfer member 2 or 3 so as to improve a warming efficiency.
[0049] (6) Simultaneously, in the structure, as shown in
Second Embodiment
[0050] In
[0051] The pipe member 9 is the resin molding article by injection molding, and as shown in
[0052] Among those, as shown in
[0053] As shown in
[0054] The first heat transfer member 2A and the second heat transfer member 3B are respectively formed by the metal material such as copper and the like excellent in heat transfer and electrical conductivity. As shown in
[0055] The half-cylinder portion 20 is disposed such that a cylinder inner face is superposed on an outer face of the pipe portion 91 in a state inserted into the gaps 96a and 96b. In the flat face portion 21, there is contacted an electrode 5a on one face side of the PTC element 5A. The terminal member 22 is positioned at one end side in the longitudinal direction of the half-cylinder portion 20, is partitioned through the arc-shaped slit 24, and protrudes upwardly in the drawing by being cut and raised in a slender piece shape. As imagined from
[0056] As shown in
[0057] The second heat transfer member 3A is incorporated together with the PTC element 5A relative to the main member 94. The PTC element 5A is a semiconductor ceramic having a rectangular plate shape using the barium titanate and the like as the main material, and includes the electrodes 5a and 5b respectively provided on opposing surfaces. The electrodes 5a and 5b are formed by the silver and the like excellent in electrical conductivity and heat transfer.
[0058] In an assembly procedure of the aforementioned respective members, from a state wherein the first heat transfer member 2A is restrained and held in the main member 94 as mentioned above, the PTC element 5A is inserted into the gap 96b to contact the surface with the flat face portion 21, and after that, the substrate portion 30 of the second heat transfer member is inserted between the PTC element 5A and the corresponding outer wall portion 97. Then, in the second heat transfer member 3A, the substrate portion 30 is downwardly inserted between the PTC element 5A and the corresponding outer wall portion 97 to be fitted, and as shown in
[0059] As for another assembly procedure, as shown in
[0060] As shown in
[0061] Namely, the plug member 4A is the member connecting the connector and the like on the power source side, and in a case of mounting on the main member 94, the aforementioned terminal member 22 is passed through the inner portion 43 of the torso portion from one insertion hole 46, and the terminal member 32 is passed through the inner portion 43 of the torso portion from the other insertion hole 47. After that, the frame portion 41 fits in the step 97a on the main member side, and is integrally attached to the main member 13 side by the welding and the like.
[0062] (Advantages) The pipe device 6A above excels in the following respects as well compared to the conventional structure such as the Patent Document 1.
[0063] (1) The pipe device 6A of the second embodiment has a structure comprising the pipe member 9; the first heat transfer member 2A and the second heat transfer member 3A, made of metal; the PTC element 5A which is the heating member; and the terminal members 22 and 32, and the first heat transfer member 2A and the second heat transfer member 3A form the terminal members 22 and 32 at one portion not only to reduce the number of components, but also simplify the assembly as well.
[0064] (2) Also, the first heat transfer member 2A and the second heat transfer member 3A, and the PTC element 5A can be easily assembled inside the main member 94 of the pipe member 9, and are assembled inside the main member 94 in such a way not to be exposed inside the flow channel 90 not to contact the fluid flowing in the passage 90. This advantage can completely solve the conventional possibility of the corrosion of the heat transfer member (the pipe segment in the Patent Document 1) or the heating members 2A and 3A connected to the heat transfer member.
[0065] (3) The PTC element 5A is the same as the first embodiment in terms of being disposed inside the main member 41 of the pipe member; however, the first heat transfer member 2A is incorporated inside the main member 94 after molding so as to easily assure that an area of the flat face portion 21 allowing to contact the surface with the PTC element 5A becomes an arbitrary size. As a result, as in this example, a relatively large PTC element 5A can be used as well.
[0066] (4) Also, in the second heat transfer member 3A, the substrate portion 30 and the horizontal connection portion 31 are bent approximately at right angles, and the horizontal connection portion 31 and the terminal member 32 are bent approximately at right angles. Then, in an incorporated state into the pipe member 9, as shown in
[0067] (5) Also, the pipe device 6A uses the PTC element 5A having the flat plate shape as the heating member, and the electrode 5a of the PTC element 5 contacts the surface with the flat face portion 21 on the first heat transfer member side, and another electrode 5b contacts the surface with the substrate portion 30 on the second heat transfer member side so as to allow the reliable electrical connection, and simultaneously, heat of the PTC element 5A can be efficiently conducted to the heat transfer member 2A or 3A so as to improve the warming efficiency.
[0068] (6) Simultaneously, in the structure, as shown in
[0069] Incidentally, the present invention is not restricted to the aforementioned embodiments at all provided that they substantially comprise the structures specified in the aspects, and details can be variously modified as needed. As for one example, both members of the first heat transfer member 2 and the second heat transfer member 3 may be integrated relative to the pipe member 1 by the insert molding, or further, the respective first and second heat transfer members 2 and 3, and the PTC element 5 may be integrated relative to the pipe member 1 by the insert molding.
[0070] Applications are not limited to the blow-by gas passage structure, and when the fluid such as a gas, liquid, or the like flowing in the passage inside the pipe is desired to be warmed, the present invention is used by being appropriately incorporated into one portion of a pipe system thereof.
EXPLANATION OF SYMBOLS
[0071] 1 . . . a pipe member (10 is a passage, 11 and 12 are pipe portions, and 13 is a main member.)
[0072] 2 . . . a first heat transfer member (22 is a terminal member, 26 is horizontal slits, and 27 is concave-convex portions.)
[0073] 2A . . . a first heat transfer member (22 is a terminal member, and 29 is elastic claws.)
[0074] 3 . . . a second heat transfer member (30 is a substrate portion, 31 is a horizontal connection portion, and 36 is an elastic claw.)
[0075] 3A . . . a second heat transfer member (30 is a substrate portion, 31 is a horizontal connection portion, and 38 is elastic claws.)
[0076] 4 . . . a plug member (40 is a plate portion, and 42 is a torso portion.)
[0077] 4A . . . a plug member (40 is a plate portion, and 42 is a torso portion.)
[0078] 5 . . . a PTC element (a heating member)
[0079] 5A . . . a PTC element (a heating member)
[0080] 6 . . . a pipe device
[0081] 6A . . . a pipe device
[0082] 7 . . . a pipe
[0083] 8 . . . a pipe
[0084] 9 . . . a pipe member (90 is a passage, 91 to 93 are pipe portions, and 94 is a main member.)
[0085] 21 . . . a flat face portion
[0086] 22 . . . a terminal member
[0087] 32 . . . a terminal member
[0088] Incidentally, all contents of the specification, claims, drawings, and abstract of Japanese Patent Application No. 2014-183758 filed on Sep. 10, 2014 are cited in their entireties herein and are incorporated as a disclosure of the specification of the present invention.