INTERCOMPONENT SEAL FOR A GAS TURBINE ENGINE
20170254272 · 2017-09-07
Assignee
Inventors
Cpc classification
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/294
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/182
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/6033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/55
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C7/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
This disclosure describes a wall arrangement for a gas turbine engine, comprising: an annular wall comprising a plurality of circumferential wall segments, adjacent wall segments having opposing first and second end wall portions which define a separating gap therebetween, the gap including a saddle portion which faces radially outwards and comprises a first sealing face on the first end wall portion and a second sealing face on the second end wall portion; and, a longitudinal seal member having a curved sealing surface located within the saddle portion, wherein the curved sealing surface contacts the either or both first and second sealing faces along the length of the saddle portion in use, wherein the seal member includes axially compressible segments which allow the seal member to bend longitudinally.
Claims
1. A wall arrangement for a gas turbine engine, comprising: an annular wall comprising a plurality of circumferential wall segments, adjacent wall segments having opposing first and second end wall portions which define a separating gap therebetween, the gap including a saddle portion which faces radially outwards and comprises a first sealing face on the first end wall portion and a second sealing face on the second end wall portion; and, a longitudinal seal member having a curved sealing surface located within the saddle portion, wherein the curved sealing surface contacts the either or both first and second sealing faces along the length of the saddle portion in use wherein the seal member includes axially compressible portions which include localised reductions in the seal member thickness provided by a plurality of axially distributed slots or grooves which extend from an outer surface to a base within a body of the seal member and allow the seal member to bend longitudinally; wherein the base is a chord of an outer surface of the seal member or a curved surface within the seal member.
2. A wall arrangement as claimed in claim 1, wherein the curved surface is concave with respect to the slot or groove and provides a cresentic or substantially uniform wall thickness in the axially compressible portions.
3. A wall arrangement as claimed in claim 1, wherein the slots or grooves extend from an outboard side of the seal member radially inwards.
4. A wall arrangement as claimed in claim 3, wherein the slots or grooves do not extend across the curved sealing surface.
5. A wall arrangement as claimed in claim 1, wherein the seal member body is solid.
6. A wall arrangement as claimed in claim 1 further comprising: an anti-rotation mechanism in which the seal member and either of one of the wall segments or a supporting wall thereof include one or more anti-rotation features which radially overlap relative to the longitudinal axis of the seal member.
7. A wall arrangement as claimed in claim 6, wherein the radially overlapping features include one or more of: an outlying projection; a ridge; or, an edge portion of: the seal member; the wall segment; a supporting structure of the wall segment; or, an intermediary element.
8. A wall arrangement as claimed in claim 1, wherein the wall segments are end walls of a blade or stator arrangement.
9. A wall arrangement as claimed in claim 8, wherein the wall segment are a seal segment of a turbine and further comprise: radially extending support walls which attach the wall segment to a supporting structure, the radially extending support walls including one or more axially extending cut-outs or apertures in which a portion of the seal member resides, wherein the axially extending cut-outs or apertures provide an anti-rotation mechanism in conjunction with the seal member in which the seal member and cut-out or aperture have corresponding outlying projections, ridges or edge portions which radially overlap so as to prevent rotation of the seal member about its longitudinal axis beyond a predetermined amount.
10. A wall arrangement as claimed in claim 9, wherein the predetermined amount is the amount which prevents the seal member rotating to a point where the slots or grooves extend across the sealing surface.
11. A wall arrangement as claimed in claim 1, wherein the slots or grooves extend around a peripheral edge of the seal member and across the curved sealing surface so as to provide a fluid flow path from an outboard side to an inboard side of the wall segments for flow of cooling air.
12. A wall arrangement as claimed in claim 1, wherein the axially compressible segments are evenly distributed along a central portion of the seal member.
13. A wall arrangement as claimed in claim 1 wherein the cross-sectional shape of the body is normal to the longitudinal axis of the seal member is predominantly round.
14. A wall arrangement as claimed in claim 1, wherein the sealing surface is continuously round or include multiple curved portions interspersed with flat portions or inflections.
15. A wall arrangement as claimed in claim 1, wherein the slots extend from an outboard side of the seal member radially inwards.
16. A gas turbine engine including the wall arrangement as claimed in claim 1.
Description
DESCRIPTION OF DRAWINGS
[0065] Embodiments of the invention will now be described with the aid of the following drawings of which:
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
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[0075]
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[0077]
DETAILED DESCRIPTION OF INVENTION
[0078] Where various geometrical references such as inboard and outboard are used to denote the relation of the various parts, these should be taken with reference to conventional gas turbine meanings unless otherwise stated. Thus, inboard and outboard should taken in relation to the principal axis of rotation of the engine, and upstream and downstream should be taken with reference to main gas path flow. Where the seal member is described in isolation of the engine or seal segments, it can be taken that the seal member is being defined as per the orientation which would be adopted when in use. Further, radial may be with reference to a radial direction of the main rotational axis, with regard to the gas path, or with regard to the longitudinal axis of the seal member, as will be clear from the context.
[0079]
[0080] The partial wall segments 312, 314 shown in
[0081] The intersegment gap 316 is defined between the circumferentially adjacent segments 312, 314 by the first and second end walls and extends axially (with reference to the principal axis of rotation of the engine) from the upstream end to the downstream end of the segments, and radially from the inner gas facing surface to the an outboard surface of the segments. The intersegment gap 316 is principally required to allow each segment to move independently of each other, thereby allowing the annulus to expand and contract in use. As will be appreciated, the intersegment gap 316 is required to be sealed to prevent the egress of hot gas from the gas path into the surrounding structure, and to avoid excessive amounts of cooling air passing into the main gas path.
[0082] The intersegment gap 316 extends from a wider portion at the outboard side and narrows along its radial length towards the gas path side so as to provide a generally convergent arrangement. Thus, at least one intersegment gap face, preferably two, inclined relative to a radial line 326 which extends generally from the principal axis X-X.
[0083] In the described example of
[0084] The seal member 324 resides in the saddle portion 318 of the intersegment gap 316 and contacts the first 320 and second 322 sealing surfaces. The underside, or radially inward surface 328 of the sealing member 324 is generally curved so that it is presented in a rolling contact with the saddle portion 318. The seal member 324 shown in
[0085] The saddle portion 318 is created by providing corresponding chamfered seal segment walls at the intersegment gap. In providing chamfered edges in which a corner portion of the wall has been removed the intersegment gap and saddle portion is predominantly open on the outboard side of the seal segment wall 312, 314 so that the mouth to the saddle portion is at least as wide as the seal member. It will be appreciated that the back pressure from cooling air will keep the seals in place whilst the engine is operating but the seal members on the underside of the engine annulus will require some radial restraint when the engine is at rest to prevent them falling under gravity. The radial restraint may be provided by any suitable means. One example is shown in
[0086] The extent of the first 320 and second 322 sealing surface of the saddle portion 318 is indicated by the respective braces {}. The sealing surface 320, 322, can be adapted to include one or more interface layers or coatings which provide preferential sealing, thermal or wear characteristics. This coating could be an Environmental Barrier Coating, EBC, which helps to isolate the CMC from water and protect it from oxygen erosion, or a thermal barrier coating which helps protect the parent materials from the operating temperature. Further, the CMC material at or local to the sealing surface may be provided with a specific orientation of fibres. Additionally or alternatively, ceramic foam may be included to aid the conformity between the sealing member and sealing surface of the saddle portion 318.
[0087]
[0088] The seal member 324 generally extends from an upstream end to a downstream end of the seal segments, either partially or entirely. Thus, the upstream and downstream ends of the seal member 324 may be coincident with either or both of the upstream and downstream ends of the seal segments 312, 314, or of the saddle portion 318 which also may or may not extend the full axial extent of the seal segments 312, 314.
[0089] A seal member may have one or more adaptations to aid its axial restraint relative to the seal segments. In some examples, the adaptations may include projections or depressions which extend transversely relative to the longitudinal axis of the seal member. The transverse projections or depressions may be arranged to engage with corresponding features on the seal segments or on a supporting structure associated with the seal segments or engine casing. The transverse projections may be provided by one or more flanges or steps along the length of the seal member, or added to an end of the seal member. Alternatively or additionally, a depression may be defined by a slot, flat or reduced diameter portion along the length of the seal member. A depression may also be provided by relative radial separation of one or more transverse projections or steps in or along the length of a surface of the seal member.
[0090]
[0091]
[0092]
[0093] The variant of the flange shown by the dashed line has a concave circumferential profile on the gas path side. The curvature matches that of the seal segment gas washed surface which aids the positioning of the seal close to the gas path.
[0094] The flange 512b includes an abutment surface 516b which engages with corresponding end faces of the seal segments to restrict axial movement of the seal member in the downstream direction. The abutment surface 516b may also be sufficient to provide additional sealing to help prevent hot gas being ingested axially along the length of the intersegment gap.
[0095] It will be appreciated that the flange 512b may be received against the axial end faces of the seal segments, or within a suitable slot defined in the outboard side of the seal segments and or a supporting structure such as a carrier.
[0096]
[0097] As shown by the axial end view of the seal in
[0098] In use, the projections 512c are provided in an abutting relation with plates 516c which extends from an opposing structure. The opposing structure may be attached to or appended from the engine casing, either directly or via an intermediate component such as a seal segment carrier, or may be attached to the seal segments themselves. In the example of
[0099] The plates 516c are provided on a downstream side of the seal member projections 512c and provide an axial restraint required to prevent significant in service movement of the seal member 510c. The mating between the projections and plates also aids sealing against deleterious axial flows.
[0100] The dished surface identifiable by the dashed line in the axial end view of
[0101] If the projecting flanges 512c are provided by machining the flats out of a cylindrical member they have a similar outer radius and are concentrically/coaxially arranged with the curved radially inner side of the seal member.
[0102] It will be appreciated that the seal member 510c may alternatively or additionally be provided with grooves or depressions which receive corresponding plates, flanges or keys extending from the seal segments or a supporting component thereof.
[0103]
[0104]
[0105] The seal member 610 shown includes two different upstand constructions which may be used together or in mutual exclusion of each other. The first 612, as shown on the left hand side of
[0106] The passage is defined by a hooped wall 613. The passage may provide for a through-flow of cooling air.
[0107] The second upstand 616 is downstream of the aforementioned upstand 612 and of a similar construction but includes a plate which is received within a slot and which extends from a supporting structure as described in relation to
[0108]
[0109] It will be appreciated that other sectional geometries may provide the flattening of the seal member. For example, the seal shown in
[0110]
[0111] The first and second materials may be any suitable materials known in the art, such as a nickel or cobalt alloy or a ceramic for the first material, and a metallic foam or gaseous fill for the second material. In another example, the inner core 712b may be substantially hollow. It will be further appreciated that such a core may constitute multiple layers or cores of different material to suit a desired performance. Additionally, although shown has having a circular cross section, this may not be the case and different sectional profiles are envisaged. For example, the sections shown in
[0112]
[0113] In the example shown, the rigidity reducing portions 812 are a linear distribution of discontinuities or vacancies in the form of slots or grooves cut into the radially outer surface of the seal member 810. The discontinuities provide relatively rigid portions interspersed with reduced sectional widths along the length of the seal member. The discontinuities allow the seal member to preferentially axially flex during use so that a variance in radial positions along the length of the seal segments can be accounted for by the seal member 810. Thus, if the seal segments differentially expand from upstream to downstream portions such that the seal segments become axially warped or dished, the rolling seal surface can be more readily maintained by the seal member 810. The slots can be provided by removing material to a chord within the seal member 810, or as shown in
[0114] It will be appreciated that the number and position of the slots or grooves may be adjusted to be application and material specific. Further, the slots or grooves may be replaced with a second material or elements which are more compressible and allow for pressure responsive bending of the seal member and the resultant axial conformance with the seal segments.
[0115]
[0116]
[0117] It will be appreciated, the smaller the clearance of the seal member and walls of the intersegment seal cavity the more the axial leakage of air may be reduced. Thus, the radial clearance provided on the radial outboard side of the seal within the upstand through-passages may be reduced to a minimum acceptable clearance.
[0118] Although the seal members generally require an amount of rotation for the curved sealing surface to maintain suitable conformity to the sealing surface of the saddle portion, there is preferably some restriction to prevent rotation beyond an acceptable predetermined limit.
[0119] The arrangement shown in
[0120] The axis of rotation 1020 can be defined by the curvature of the sealing surface and corresponding rotation which occurs in use. Locating the anti-rotation feature of the seal segment closer to the rotational axis 1020 of seal member than the anti-rotation feature on the seal member 1012 will provide the radial overlap and cause the corresponding anti-rotation features to engage after a predetermined amount of rotation.
[0121] Referring to
[0122] In some examples, the seal member may be arranged to have a similar shape to the scalloped surfaces in the supporting wall upstands of the CMC seal segment with an irregular shape such that it can only rotate a certain amount before corresponding portions of the seal member scalloped surface engage one another and prevent further rotation.
[0123] It will be appreciated that the anti-rotation features may be provided by one or more of the a projection, flat or recess on the seal member in combination with a suitably corresponding projection, flat or recess on the seal segment or supporting structure. For example, anti-rotation features may be provided by the seal plates in conjunction with the flat or profiled surface of the seal member main body, as described in relation to
[0124]
[0125] As shown in
[0126] The
[0127]
[0128] The through-holes 1212b provide flow passages for a flow of air. In use, the flow passages 1212b are aligned in a radial direction to provide fluid communication across the sealed partition between the seal member 1212b and seal segments. Thus, a flow of cooling air can be provided from a source on the outboard side, to the opposing intersegment gap adjacent the main gas path. It will be appreciated that, as with the channels, the through passages can be adapted to suit the pressure and cooling requirements along the gas path length. Thus, the number and flow area of the channels differ along the axial length of the seal.
[0129]
[0130] In use, the connecting passages provide inlets and outlets for the plenum as indicated by the arrows in the figures. The axial staggering of individual or groups of connecting passages forces the air to travel along the interior of core chamber to provide some heat transfer and pressure matching with the gas path before being ejaculated into the main gas path. Depending on the size of the inlet connecting passage and the size of the core chamber, it will be possible to gain some impingement cooling of the inner wall of the core chamber which opposes the inlets. The inlets and outlets may be positioned as required for a particular temperature and pressure distribution of the gas turbine. Further, the inlets can be arranged to provide impingement flows for cooling the seal member as shown in
[0131] Although the connecting passages of the example shown in
[0132]
[0133] The seal members described in the above examples may be made from any suitable material. Potential candidate materials for the seal member may be nickel or cobalt alloys, ora monolithic or fibre based ceramic. It will be appreciated that each of these will have their own advantages.
[0134] It will be appreciated that many of the features described in the various examples above may be used in isolation, or in combination with other features. Thus, the various means which provide axial restraint may be used in conjunction with the various flow passages which have been described. Further, the sectional shapes of the seal members may be used in combination with suitable axial restraints and or with the various configurations of cooling passages.