WORKBENCH
20170252917 · 2017-09-07
Inventors
Cpc classification
B25H1/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25H1/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A workbench comprising a first support, a second support and a first work surface, in which said first support comprises a leg structure with an upper end, in which said first work surface comprises a first end, in which said upper end and said first end comprise a connection means to releasably connect them together, and in which said connection means comprises a first pair of parallel elongate troughs provided on either said upper end or said first end, and a first pair of parallel elongate flanges provided on the other of said upper end or said first end, which first pair of flanges is shaped and configured to be releasably engagable in said first pair of troughs.
Claims
1. A workbench comprising a first support, a second support and a first work surface, in which said first support comprises a leg structure with an upper end, in which said first work surface comprises a first end, in which said upper end and said first end comprise a connection means to releasably connect them together, and in which said connection means comprises a first pair of parallel elongate troughs provided on either said upper end or said first end, and a first pair of parallel elongate flanges provided on the other of said upper end or said first end, which first pair of flanges is shaped and configured to be releasably engagable in said first pair of troughs.
2. A workbench as claimed in claim 1 in which said upper end of said first support comprises said first pair of troughs and said first end of said first work surface comprises said first pair of flanges.
3. A workbench as claimed in claim 2 in which said second support comprises a leg structure provided with a second pair of parallel elongate troughs at an upper end thereof, in which said first work surface comprises a second end comprising a second pair of parallel elongate flanges which second pair of flanges is shaped and configured to be releasably engagable in said second pair of troughs.
4. A workbench as claimed in claim 3 in which each trough of each of said first and second pairs of troughs comprises a cross-sectional shape comprising a receiving opening, a first section, a second section and a base, in which said first section tapers inwardly from said receiving opening to said second section, in which said second section has a constant width from said first section to said base, in which said base comprises a rounded shape, and in which each flange of each of said first and second pairs of flanges comprises a cross-sectional shape comprising a third section, a fourth section and an end which correspond in shape to the first section, second section and base respectively of each trough of each of said first and second pairs of troughs.
5. A workbench as claimed in claim 3 in which said first support is provided with a retention member at each end of each trough of said first pair or troughs, in which said second support is provided with a retention member at each end of each trough of said second pair of troughs, in which said first work surface comprises a retention clip at each end of each flange of each of said first and second pairs of flanges, each of which retention clips releasably retaining one of said retention members.
6. A workbench as claimed in claim 3 in which each of said leg structures comprises a pair of parallel collapsible A-frames with a first spar extending between tops of corresponding first arms of said pair of A-frames and a second spar extending between tops of corresponding second arms of said pair of A-frames, said first arms being hinged to said second arms, and in which both of said first and second pairs of troughs comprises one trough formed on a first spar and one trough formed on a second spar.
7. A workbench as claimed in claim 1 in which said first work surface comprises a second end comprising a hinge, and in which said second support comprises a leg structure rotatably mounted to said hinge.
8. A workbench as claimed in claim 3 in which said workbench comprises a second work surface comprising a first end comprising a third pair of parallel elongate flanges, which third pair of flanges is shaped and configured to be releasably engagable in said first pair of troughs, in which said second work surface comprises a second end comprising a hinge, in which said workbench comprises a third support, and in which said third support comprises a leg structure rotatably mounted to said hinge.
9. A workbench as claimed in claim 2 in which said first pair of flanges are spaced apart from said first end by a distance which is substantially half a distance said first pair of flanges are spaced apart from one another.
10. A workbench as claimed in claim 9 when dependent on claim 3 in which said second pair of flanges are spaced apart from said second end by a distance which is substantially half a distance said second pair of flanges are spaced part from one another.
11. A workbench as claimed in claim 8 in which said third pair of flanges are spaced apart from said first end of said second work surface by a distance which is substantially half a distance said third pair of flanges are spaced apart from one another.
12. A workbench as claimed in claim 3 in which said first work surface comprises a first edge extending between said first end and said second end, in which said first edge comprises an elongate trough shaped and configured to receive a flange of the same shape as any flange of said first or second pair of flanges.
13. A workbench as claimed in claim 1 further comprising a work tray, in which said first support comprises a first elongate laterally facing slot at said upper end thereof, in which said work tray comprises a first end comprising an elongate key which is shaped and configured to be releasably engagable in said first elongate slot.
14. A workbench as claimed in claim 13 in which said first support comprises a second elongate laterally facing slot at said upper end thereof, which second elongate slot faces in the opposite direction to said first elongate slot.
15. A workbench as claimed in claim 3 further comprising a work tray, in which said first support comprises a first elongate laterally facing slot and a second elongate laterally facing slot at said upper end thereof, which second elongate slot faces in the opposite direction to said first elongate slot, in which said second support comprises a third elongate laterally facing slot and a fourth elongate laterally facing slot at said upper end thereof, which fourth elongate slot faces in the opposite direction to said third elongate slot, and in which said work tray comprises a first end comprising an elongate key which is shaped and configured to be releasably engagable in any of said first, second, third or fourth elongate slots.
16. A workbench as claimed in claim 13 in which said work tray comprises a support post extending from an underside thereof, which support post is releasably connectable to said first support or said second support, at a mid-point below said upper end thereof.
Description
[0028] The invention can be performed in various ways, but one embodiment will now be described by way of example, and with reference to the accompanying drawings, in which:
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039] As shown in
[0040] It will be appreciated that the location of the first pair of troughs 6 and the first pair of flanges 9 in workbench 1 is only one of the possible connection means configurations of claim 1 below, and that claim 1 also included the alternative opposite arrangement of connection means in which the first pair of flanges are provided on the upper end 7 of the first support 2 and the first pair of troughs are provided on the first end 8 of the first work surface 4. Such an arrangement is not shown herein, but it is included in the scope of claim 1. Furthermore, this alternative opposite arrangement can also be used for each of the several further equivalent connection means employed elsewhere on the workbench 1, which are described in greater detail.
[0041] The second support 3 also comprises a leg structure 10 provided with a second pair of parallel elongate troughs 11 at an upper end thereof 12, and the first work surface 4 comprises a second end 13 comprising a second pair of parallel elongate flanges 14 which are shaped and configured to be releasably engagable in the second pair of troughs 11.
[0042] The first work surface 4 is a planar platform intended to support a variety of work tools or machines. It is provided with a plurality of mounting slots 15 or varying shapes and sizes, which can support various known items, such as electrical saw 16 as shown, in any known way. It can also be used to support any free standing items, such as work tools, painting and decorating materials, or even a person. It is obviously important that the first work surface 4 is supported in a substantially horizontal plane for use, as shown.
[0043] The first and second leg structures 5 and 10 are identical, and as such the same reference numeral are used to refer to identical features. Referring to
[0044] In other respects the leg structures 5 and 10 are similar in construction to known step ladders, in that they also comprise step spars 30, feet 31 and collapsible support brackets 32. The leg structures 5 and 10 can be moved between an unfurled position as shown in
[0045]
[0046] Each flange of the first and second pairs of flanges 9 and 14 comprises a cross-sectional shape which corresponds to that of the troughs of the first pair of troughs shown in
[0047] It will be appreciated that with this shape of trough and flange the receiving opening 33 is wider than the fourth section 38, which makes it easy to initially locate a flange in a trough. Further, because the first section 34 tapers inwardly this helps to guide the flange into the correct alignment position with the respective trough. The rounded end 39 of a flange also facilitates ready initial location of a flange into a trough as well as a smooth movement thereof to the fully engaged position. In fact, if an end 39 of a flange is placed anywhere on the first section 34, the end 39 will ride over the first section 34 until it is aligned with the second section 35, and the flange will then drop into the fully engaged position. It will be appreciated that as each of the first and second pairs of flanges 9 and 14, as well as each of the first and second pairs of troughs 6 and 11, are parallel, each of a pair of flanges will locate simultaneously in the same way in a corresponding pair of troughs. (If the flanges and troughs are oriented the other way up in alternative arrangements like those mentioned above, the same smooth coming together of the parts will occur, only with the troughs dropping into place on the flanges.)
[0048] Referring back to
[0049] The leg structure 5 is provided with a retention member at each end of each trough of the first pair or troughs 6, in the form of tabs 40. The same feature is provided on the other leg structure 10. As shown in
[0050] Furthermore, the retention clips 41 also provide a means to prevent the first and second pairs of flanges 9 and 14 from axially sliding out from the first and second pair of troughs 6 and 11 respectively. As such, the first work surface 4 is also secured against planar movement in any direction.
[0051] The workbench 1 comprises a number of further components to enhance its usability. In particular, as shown in
[0052] The second work surface 42 is shown clearly in
[0053] The leg structure 48 comprises a square frame made up of a pair of parallel legs 49 and 50 with three spars 51 extending between them. These spars 51 are provided with angled braces 52. First support brackets 53 extend between the legs 49 and 50 and the second work surface 49, and delimit the range of rotational movement of the leg structure 48 about the hinge 46. Further, second support brackets 54 extend between each leg 49 and 50 of the leg structure 48 and the corresponding first arms 22 and 23 of A-frames 17 and 18 of the leg structure 5. As is clear from
[0054] The second work surface 42 can be moved between an unfurled position as shown in
[0055] Referring now to
[0056] It will also be appreciated from
[0057] Although it is not shown in the Figures, it will be appreciated that the above described functionality also allows for a modular system of interlocking first work surfaces. In particular, if an additional first work surface 4 and first or second support 2 or 3 is provided, then a workbench can be constructed with three supports 2,3 in a line, and two first work surfaces 4 mounted in the spaces between them. The configuration shown in
[0058] Referring now to
[0059] These features allow for an L-shaped a configuration of first or second work surfaces like that shown in
[0060] A second edge 67 of the first work surface 4, as well as first and second edges 68 and 69 of the second work surface 42, are all provided with upwardly facing slots like slot 66, so any configuration of first or second work surfaces 4, 42 can be erected in which an end or an edge of any work surface can be mounted to the end or edge of any other.
[0061] Referring back to
[0062] Referring to
[0063] It will be appreciated that the work tray 72 can be fitted to either side of either the first leg structure 5 or the second leg structure 10, and if so it will be located at the end of the first work surface 4 which the first leg structure 5 or second leg structure 10 is carrying. The work tray 72 provides an additional area where a workman can keep tools or building supplies they may need access to when working. As shown in
[0064] In use the workbench 1 operates as follows. To erect a single work surface 4, the first leg structure 5 and the second leg structure 10 are arranged in their unfurled positions, with the first arms 22 and 23 angled away from the second arms 27 and 28 as shown in
[0065] The elongate nature of the four flanges of the first pair of flanges 9 and the second pair of flanges 14, and the fact that there are two in parallel in each case, provides a beneficial way to spread loading applied to the work surface 4 in use which is transmitted to the interface between the work surface 4 and the first leg structure 5 and the second leg structure 10. In particular, any lateral loading applied from the centre of the work surface 4, which would result from weight carried by the work surface 4, or any twisting forces applied to the work surface 4 in relation to the first leg structure 5 or the second leg structure 10, is adequately compensated for by the large area of the various flanges. Such loadings would occur when machines like saws are used. Further, this parallel flange configuration also provides a redundancy should one of the flanges of the first pair of flanges 9 or the second pair of flanges 14 fail under loading in use.
[0066] In addition, the workbench 1 shown in
[0067] If required the user can apply a machine tool or the like, such as saw 16, to the work surface 4 in any of the known ways.
[0068] If a larger working surface is required then additional work surfaces can be added to the work surface 4, as required, as shown in
[0069] The first pair of parallel flanges 9 is then arranged with the outermost flange 57 located in the first trough 58 of the first pair of troughs 6. This leaves the second trough 60 free. The outermost flange 59 of the third pair of flanges 44 is then located in a second trough 60, with the first end 43 of the second work surface 42 abutting against the first end 8 of the first work surface 4. Retention clips 41 are used to secure the flanges 57 and 59 in the troughs 58 and 60.
[0070] Alternatively, another first work surface can be added to the first work surface 4 instead of a second work surface 42. If so, another first or second leg structure 5 or 10 is also provided, and a workbench is erected with three leg structures 5,10 in a line, and two first work surfaces 4 mounted in the spaces between them. The configuration shown in
[0071] In another alternative, a second work surface 42 can be added to the first edge 61 or second edge 67 of the first work surface 4. A member 63 is mounted to the first edge 61 or second edge 67, with the U-shaped latch portion 65 located in the upwardly facing slot 66 provided adjacent the first edge 61 or second edge 67. Then, the outermost flange 59 of the third pair of flanges 44 of a second work surface 42 in the unfurled position is located in the trough 62. Retention clips 41 are used to secure the flange 59 in the trough 62. An L-shaped work surface can be erected if second work surfaces 42 are applied in positions adjacent the first end 8 or second end 13, or the first edge 61 or the second edge 67 of the first work surface 4.
[0072] Instead of another second work surface 42 being used to create an L-shaped working surface, another first work surface 4 could be used instead, using the same method of mounting to the first edge 61 or the second edge 67 of the first work surface 4 as described above. A leg structure 5,10 would be needed at the second end of this further first work surface 4.
[0073] In fact, given that any of ends 8 and 13 or edges 61 and 67 of a first work surface 4, and any first end 43, or edge 68 and 69 of a second work surface 42 can be connected to any other using the methods described above, any complex multi-work surface configuration of first or second work surfaces 4, 42 can be erected as desired.
[0074] If a work tray 72 is needed, then it can be added to a free end 8 or 13 of a first work surface 4 of any of the configurations described above. The key 74 is located in the slot 70 or 71, and the support post 75 is employed.
[0075] Once the first work surface 4, or combination of first and/or second work surfaces 4, 42, is no longer needed, the components can be collapsed for storage or transportation, by disconnecting them in the reversal of the mounting steps described above, and then collapsing down the first leg structures 5, second leg structures 10 and second work surfaces 42. All these parts fold flat, so are very easy to store or transport.
[0076] The above described embodiment can be altered without departing from the scope of claim 1. For example in alternative embodiments (not shown) the elongate troughs have other cross-sectional shapes, including squares, rectangles and triangles. In other alternative examples (not shown) the first work surface and second work surface can be rectangular rather than square.
[0077] In addition, in another alternative embodiment (not show) the first pair of flanges are provided on the upper end of the first support and the first pair of troughs are provided on the first end of the first work surface. This is the opposite arrangement to as shown in workbench 1, but it functions just as effectively. Further, in other alternative embodiments (now shown) the second pair of flanges and the second pair of troughs are oriented the opposite way to as in work bench 1. In this embodiment the first end of the second work surface comprises a third pair of troughs rather than flanges and the first edge of the first work surface comprises a single elongate flange rather than a trough.
[0078] Therefore, the present invention provides a collapsible workbench which is strong, stable and resistant to collapse when unfurled. The parallel flanges and troughs arrangement provides particular strength to the interface between the work surface and its supports. The area of the interface is large, there is in-built redundancy, and the shape of the flanges and troughs allows ready engagement. These features also provide the means for multiple work surfaces to be arranged in a line with no gaps between them. Further, this interface system also allows work surfaces to be arranged normal to one another if desired. The additional work tray feature provides yet further useful advantages.