SOUND GENERATING UNIT AND ELECTRONIC DEVICE
20170257706 · 2017-09-07
Assignee
Inventors
- Osamu YAMAZAKI (Sendai-shi, JP)
- Noriaki IKEZAWA (Sendai-shi, JP)
- Yoshiyuki ABE (Sendai-shi, JP)
- Koichi SHUTA (Sendai-shi, JP)
- Katsunori KUMASAKA (Sendai-shi, JP)
- Masafumi KATSUNO (Sendai-shi, JP)
Cpc classification
H04R17/10
ELECTRICITY
H04R1/028
ELECTRICITY
H04R2499/11
ELECTRICITY
International classification
Abstract
An electronic device is provided with a main surface member which is used as a vibrating plate, a case which supports the main surface member and a sound generating unit which is attached to the case to generate sound by vibrating the main surface member. The sound generating unit is provided with a piezoelectric plate and a protective member. The piezoelectric plate has a longitudinal direction in a first horizontal direction and has an upper surface, a lower surface and a plurality of side surfaces. The protective member has a supporting portion covering the lower surface of the piezoelectric plate and supporting the piezoelectric plate, a protective portion provided to the supporting portion to cover at least one of the side surfaces of the piezoelectric plate and an attached portion attached to the case.
Claims
1. A sound generating unit which is used in an electronic device provided with a main surface member used as a vibrating plate and a case supporting the main surface member, the sound generating unit which is attached to either the main surface member or the case to generate sound by vibrating the main surface member, wherein: the sound generating unit comprises a piezoelectric plate and a protective member; the piezoelectric plate has a longitudinal direction in a first horizontal direction and has an upper surface, a lower surface and a plurality of side surfaces; the protective member has a supporting portion which covers the lower surface of the piezoelectric plate and which supports the piezoelectric plate, a protective portion which covers at least one of the side surfaces and an attached portion which is attached to either the main surface member or the case.
2. The sound generating unit as recited in claim 1, wherein the supporting portion and the protective portion are formed in a single body using identical material.
3. The sound generating unit as recited in claim 2, wherein: the supporting portion supports the lower surface of the piezoelectric plate; and the protective portion surrounds the plurality of the side surfaces in a horizontal plane parallel to the lower surface.
4. The sound generating unit as recited in claim 2, further comprising a weight, wherein the supporting portion supports the weight and the piezoelectric plate in a state that the weight and the piezoelectric plate are aligned with each other in the first horizontal direction.
5. The sound generating unit as recited in claim 1, wherein the protective portion is a weight supported by the supporting portion.
6. The sound generating unit as recited in claim 5, wherein the weight is aligned with the piezoelectric plate in the first horizontal direction.
7. The sound generating unit as recited in claim 6, wherein: the weight has a main portion and a pair of arm portions extending from the main portion in the first horizontal direction; and the arm portions interpose the piezoelectric plate therebetween in a horizontal plane parallel to the lower surface.
8. The sound generating unit as recited in claim 5, wherein a size of the weight is larger than a size of the piezoelectric plate in a vertical direction orthogonal to the lower surface.
9. The sound generating unit as recited in claim 1, wherein the attached portion extends from the supporting portion in a second horizontal direction orthogonal to the first horizontal direction.
10. The sound generating unit as recited in claim 9, wherein the protective member has an L-shape when seen along a vertical direction orthogonal to both of the first horizontal direction and the second horizontal direction.
11. The sound generating unit as recited in claim 9, wherein: the supporting portion has a first end portion and a second end portion in the first horizontal direction; the attached portion is positioned at a side of the first end portion in the first horizontal direction; and the protective member further comprises an additional vibrating portion which further extends from the first end portion of the supporting portion in the first horizontal direction.
12. The sound generating unit as recited in claim 11, further comprising a weight positioned on the additional vibrating portion.
13. The sound generating unit as recited in claim 9, wherein the supporting portion of the protective member has an asymmetrical shape with respect to a straight line which passes through a middle of the second horizontal direction of the supporting portion and which extends in a vertical direction orthogonal to both of the first horizontal direction and the second horizontal direction.
14. The sound generating unit as recited in claim 1, wherein: the attached portion is formed with a screw hole; and the attached portion is screwed to either the main surface member or the case.
15. An electronic device comprising: the sound generating unit according to claim 1; the main surface member; and the case, wherein the sound generating unit is attached to either the main surface member or the case.
16. The electronic device as recited in claim 15, wherein: the case has a bottom portion and a sidewall portion which extends upward from the bottom portion and which supports the main surface member; and the attached portion is attached to the sidewall portion.
17. The electronic device as recited in claim 15, wherein: the case has a bottom portion, a sidewall portion which extends upward from the bottom portion and which supports the main surface member and a mount which protrudes upward from the bottom portion at a position apart from the sidewall portion; and the attached portion is attached to the mount.
18. The electronic device as recited in claim 15, wherein: the case has a bottom portion, a sidewall portion which extends upward from the bottom portion and which supports the main surface member and an inner structure portion which is connected to the bottom portion and the sidewall portion; and the attached portion is attached to the inner structure portion.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DESCRIPTION OF EMBODIMENTS
[0023] While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that the drawings and detailed description thereto are not intended to limit the invention to the particular form disclosed, but on the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the present invention as defined by the appended claims.
First Embodiment
[0024] Referring to
[0025] Referring to
[0026] As understood from
[0027] As shown in
[0028] Referring to
[0029] The piezoelectric plate 60 illustrated has a longitudinal direction in a first horizontal direction. That is, in the present embodiment, the longitudinal direction of the piezoelectric plate 60 is the first horizontal direction. As understood from
[0030] As shown in
[0031] As shown in
[0032] The supporting portion 92 covers the lower surface 64 of the piezoelectric plate 60, and the protective portion 93 covers at least one of the side surfaces 66 of the piezoelectric plate 60. Accordingly, positioning of the piezoelectric plate 60 with respect to the supporting portion 92 becomes easy. Moreover, even when the sound generating unit 50 is downsized with a reduction of the electronic device 10 in thickness, good frequency characteristics can be obtained. In detail, thickness of the supporting portion 92 (the bottom portion or a part supporting the lower surface 64 of the piezoelectric plate 60) should be reduced to downsize the sound generating unit 50. However, when the thickness of the supporting portion 92 is reduced, there is a possibility that a resonant frequency is reduced and sound characteristics in a high frequency band deteriorate. Even in such a case, by providing the protective portion 93 (the side portion), which covers at least a part of the side surfaces 66 of the piezoelectric plate 60, on the supporting portion 92, the resonant frequency can be shifted to a higher frequency side, and deterioration of the sound characteristics in the high frequency band can be prevented.
[0033] In the present embodiment, the supporting portion 92 supports the lower surface 64 of the piezoelectric plate 60, and the protective portion 93 surrounds the plurality of the side surfaces 66 in the horizontal plane parallel to the lower surface 64. In the structure that the protective portion 93 covers the plurality of the side surfaces 66 of the piezoelectric plate 60, frequency characteristics can be adjusted by selecting length and height of the protective portion 93, a position where the protective portion 93 is disposed or the like.
[0034] In more detail, the supporting portion 92 illustrated covers the whole of the lower surface 64 of the piezoelectric plate 60. Furthermore, the protective portion 93 covers three of the side surfaces 66 in the horizontal plane. There may be or not may be a gap between the protective portion 93 and the piezoelectric plate 60. The protective portion 93 has a size (thickness) larger than a size of the piezoelectric plate 60 in a direction perpendicular to the lower surface 64. Hence, the protective portion 93 covers the whole of each of the three side surfaces 66 to prevent the piezoelectric plate 60 from hitting directly against any other member (e.g. the main surface member 20). However, the protective portion 93 may have the size smaller than the size of the piezoelectric plate 60 in the direction perpendicular to the lower surface 64. The remaining one of the side surfaces 66 of the piezoelectric plate 60 is covered by the weight 70. The protective portion 93 surrounds both of the piezoelectric plate 60 and the weight 70 in the horizontal plane. Moreover, the supporting portion 92 and the protective portion 93 hold the weight 70 and the piezoelectric plate 60 in a state that the weight 70 and the piezoelectric plate 60 are aligned with each other in the first horizontal direction. As understood from this, the supporting portion 92 and the protective portion 93 of the present embodiment form a tub-shape structure body of a rectangular shape which has the bottom portion (the supporting portion 92) and the side portion (the protective portion 93) rising from the bottom portion to surround all sides. The piezoelectric plate 60 and the weight 70 are accommodated and held by the tub-shape structure body consisting of the supporting portion 92 and the protective portion 93 in a state that the upper surface 62 is exposed. Holding the piezoelectric plate 60 and the weight 70 the supporting portion 92 and the protective portion 93 can be executed using an adhesive or a double-faced tape. In terms of reliability, it is preferable to use the adhesive. Since the supporting portion 92 and the protective portion 93 form the tub-shape structure body, they have an advantage that resin can be embedded in the interior of them and thereby the frequency characteristics can be adjusted. Additionally, the supporting portion 92 according to the present embodiment has a cross section of a rectangular shape in a plane orthogonal to the first horizontal direction. However, the present invention is not limited thereto. The supporting portion 92 may have various shapes. Moreover, the weight 70 may be embedded in either one or both of the supporting portion 92 and the protective portion 93 at least in part. In the present embodiment, the weight 70 is provided at one, which is farther from the attached portion 94, of two end portions of the supporting portion 92 in the first horizontal direction. However, the present invention is not limited thereto. The weight 70 may be provided at the other, which is nearer from the attached portion 94, of the end portions of the supporting portion 92 or at a position apart from the two end portions.
[0035] The attached portion 94 extends in a second horizontal direction orthogonal to the first horizontal direction from the supporting portion 92 and the protective portion 93. That is, the attached portion 94 protrudes from the supporting portion 92 and the protective portion 93 along a short direction of the piezoelectric plate 60. Accordingly, when the protective member 90 of the present embodiment is seen along the vertical direction (or in a plan view), the attached portion 94 does not overlap with the supporting portion 92 and the protective portion 93.
[0036] The protective member 90 according to the present embodiment has an L-shape when seen along the vertical direction. That is, the protective member 90 of the present embodiment has an L-shape in a plan view. However, the present invention is not limited thereto. The protective member 90 may have a broad T-shape, for example.
[0037] The attached portion 94 is attached to the sidewall portion 34 of the case 30. That is, the protective member 90 is attached to the case 30 only by the attached portion 94, and nothing for suppressing vibration of the supporting portion 92 (and the protective portion 93) lies between the supporting portion 92 (and the protective portion 93) and the case 30.
[0038] In detail, the protective member 90 is attached to the case 30 only at one end of the L-shape in a plan view. In the circumstances that only one end of the protective member 90 having the L-shape is connected to the case 30 like this, a plurality of resonant points is generated when the piezoelectric plate 60 is vibrated. Accordingly, sound having good frequency characteristics with less bias depending frequency can be generated.
[0039] The attached portion 94 of the present embodiment is formed with screw holes 96, and the attached portion 94 is screwed on the sidewall portion 34 of the case 30. The attached portion 94 may be screwed on any other part of either the main surface member 20 or the case 30. Furthermore, the attached portion 94 may be attached to either the main surface member 20 or the case 30 using an adhesive, or it may be attached to either the main surface member 20 or the case 30 using any other means such as ultrasonic fusion, press-fitting or fitting-in.
[0040] In more detail, the attached portion 94 of the present embodiment has an L-shaped cross section in a plane defined by the vertical direction and the second horizontal direction. That is, the attached portion 94 has a first part protruding from the supporting portion 92 in the second horizontal direction and a second part rising from the first part in the vertical direction. In a plane defined by the vertical direction and the first horizontal direction, the second part has an area larger than that of the first part. Consequently, the attached portion 94 can be attached to the sidewall portion 34 of the case 30 using a larger area.
[0041]
[0042] In a basic resonant vibration mode of the sound generating unit 50 (i.e. a mode in which the frequency is lowest among a plurality of resonant vibration modes that the sound generating unit 50 possesses), a part in a vicinity of the weight 70 becomes a loop, and a part in a vicinity of the attached portion 94 becomes a node. In this mode, the piezoelectric plate 60 is bent in the vertical direction perpendicular to the main surface member 20.
[0043] At the resonant frequency of the basic resonant vibration mode, a peak 101 appears in the frequency characteristic of the sound pressure. This peak 101 heightens the sound pressure at frequencies lower than 1 kHz. In addition, for example, by increasing mass of the weight 70, the resonant frequency of the basic resonant vibration mode of the sound generating unit 50 can be lowered, and the frequency at which the peak 101 appears in the frequency characteristic can be lowered. It should be noted that the peaks 102 are derived from frequencies of other resonant vibration modes of the sound generating unit 50, resonant frequencies of the main surface member 20 or the like.
[0044] In the present embodiment, the mass of the weight 70 is adjusted so as to generate the necessary sound pressure at 300 Hz or more, for example.
Second Embodiment
[0045] Referring to
[0046] As understood from
[0047] Similar to the protective member 90 (see
[0048] Although the mount 36a is provided on the case 30a in the present embodiment, the mount 36a may be formed on the main surface member 20, and the attached portion 94a may be attached to the mount 36a.
Third Embodiment
[0049] Referring to
[0050] As shown in
[0051] The attached portion 94 is attached to the inner structure portion 38b. The protective member 90 of the present embodiment is the same as that of the first embodiment. Accordingly, in the present embodiment, the attached portion 94 can be attached to the inner wall of the inner structure portion 38b using the larger area.
Fourth Embodiment
[0052] Referring to
[0053] As shown in
[0054] In addition to the supporting portion 92, the protective portion 93 and the attached portion 94 which are of the first embodiment mentioned above, the protective member 90c further has an additional vibrating portion 97c. In detail, the supporting portion 92 supports the piezoelectric plate 60 and the weight 70 as mentioned above. This supporting portion 92 has a first end portion 92c1 and a second end portion 92c2 in the first horizontal direction. The piezoelectric plate 60 is supported by the supporting portion 92 so as to extend toward the second end portion 92c2 from a vicinity of the first end portion 92c1 in the first horizontal direction. The attached portion 94 is positioned at a side of the first end portion 92c1 in the first horizontal direction. The additional vibrating portion 97c further extends from the first end portion 92c1 of the supporting portion 92 in the first horizontal direction. The additional vibrating portion 97c of the present embodiment is formed in a single body with the supporting portion 92 and the protective portion 93 using identical material. However, the present invention is not limited thereto. The additional vibrating portion 97c may be formed to be different and distinct from the supporting portion 92 and attached to the supporting portion 92. The piezoelectric plate 60 according to the present embodiment is not supported by the additional vibrating portion 97c. That is, the piezoelectric plate 60 is supported only by the supporting portion 92. The weight 70 is positioned in a vicinity of the second end portion 92c2 of the supporting portion 92, and the weight 71 is positioned in a vicinity of an end of the additional vibrating portion 97c.
[0055] In a basic resonant vibration mode of the sound generating unit 50c having a structure like this (i.e. a mode in which the frequency is lowest among a plurality of resonant vibration modes that the sound generating unit 50c possesses), a part in a vicinity of the weight 70 and a part in a vicinity of the weight 71 become loops, and a part in a vicinity of the attached portion 94 becomes a node. In this mode, the piezoelectric plate 60 is bent in the vertical direction perpendicular to the main surface member 20 (see
[0056] In addition, since the sound generating unit 50c of the present embodiment is provided with the weight 71 to the additional vibrating portion 97c, it has another resonant vibration mode (hereinafter referred to as “a second resonant vibration mode”) with a resonant frequency equal to a frequency which is relatively near the resonant frequency of the basic vibration mode. In the second resonant vibration mode, similar to in the basic resonant vibration mode, the part in the vicinity of the weight 70 and the part in the vicinity of the weight 71 become loops, and the part in the vicinity of the attached portion 94 becomes a node.
[0057] Moreover, the piezoelectric plate 60 is bent in the vertical direction perpendicular to the main surface member 20 (see
[0058] It should be noted that the resonant frequency of the basic resonant vibrating mode and the resonant frequency of the second resonant vibrating mode can be individually controlled by appropriately selecting mass and positions of the weight 70 and the weight 71, a shape of the supporting portion 92, the protective portion 93 or the additional vibrating portion 97c and the like.
[0059]
[0060] At the resonant frequency of the basic resonant vibration mode, a peak 103 appears in the frequency characteristic of the sound pressure. In addition, at the resonant frequency of the second resonant vibration mode, a peak 104 appears in the frequency characteristic of the sound pressure. Each of the frequency at which the peak 103 appears (the resonant frequency of the basic resonant vibration mode) and the frequency at which the peak 104 appears (the resonant frequency of the second resonant vibration mode) is lower than 1 kHz. Furthermore, the frequency at which the peak 103 appears (the resonant frequency of the basic resonant vibration mode) and the frequency at which the peak 104 appears (the resonant frequency of the second resonant vibration mode) are relatively near to each other. Hence, according to the present embodiment, a flat frequency characteristic can be obtained in a band under 1 kHz in regard to the sound pressure. In addition, necessary sound pressure can be generated at about 200 Hz or more by adjusting mass of the weight 70 and the weight 71. That is, according to the present embodiment, the necessary sound pressure can be generated in a relatively wide band from a lower frequency side. It should be noted that, in
[0061] The supporting portion 92 according to the present embodiment has a cross section of a rectangular shape in a plane orthogonal to the first horizontal direction. However, the present invention is not limited thereto. For example, as shown in
[0062] In the case where the supporting portion 92cx has the asymmetrical shape as just described, a direction of bending motion of the piezoelectric plate 60 is not limited in a direction of force caused in the piezoelectric plate 60 by supplying the electric signal. At a frequency of a proper resonant vibration mode of a sound generating unit 50cx, the piezoelectric plate 60 begins bending vibration in a direction of the resonant vibration mode. Specifically, the piezoelectric plate 60 is bent and vibrated in a direction 130 which has a predetermined angle with respect to the vertical direction orthogonal to the main surface member 20 (see
[0063] As well known, in a proper resonant vibration mode of an object, a resonant vibration mode exists in a direction perpendicular thereto. That is, the resonant vibration mode in which the piezoelectric plate 60 is vibrated in a direction 120 orthogonal to the direction 130 also exists.
[0064] In the case where the supporting portion 92 has a symmetrical structure like the aforementioned embodiment, the resonant vibration mode in which the piezoelectric plate 60 is vibrated in the direction perpendicular to the main surface member 20 and the resonant vibration mode in which the piezoelectric plate 60 is vibrated in a direction (horizontal direction) parallel to the main surface member 20 exist. However, in the resonant vibration mode of the horizontal direction, sound cannot be generated from the main surface member 20.
[0065] On the other hand, in the case where the supporting portion 92 has an asymmetrical structure like the supporting portion 92cx, each of the two resonant vibration modes has a vibration component in the direction perpendicular to the main surface member 20. Accordingly, each of the two resonant vibration modes can generate sound from the main surface member 20.
[0066] In a case where, for example, each of the two resonant vibration modes orthogonal to each other provides vibration in a direction forming an angle of 45 degrees with the direction perpendicular to the main surface member 20, vibration transmission efficiency roughly calculated is equal to cos 45° (about 0.707). The sound pressure merely decreases by 3 dB. On the other hand, since the two resonant vibration modes exist, sound pressure peaks corresponding to those modes appear in the frequency characteristic of the sound pressure of the sound generating unit. In the case where the supporting portion 92 has the symmetric structure like the aforementioned embodiment, a sound pressure peak with a vibration transmission efficiency of 100% appears at one frequency (see
[0067] It should be noted that though the modification shown in
Fifth Embodiment
[0068] Referring to
[0069] As shown in
[0070] In the present embodiment, the supporting member 100 is made of a metal plate, for example, a stainless plate. The piezoelectric plate 60 and the weight 70d are fixed to the supporting member 100 using an adhesive. A double-faced tape may be used in place of the adhesive. Moreover, the attached portion 94d of the supporting member 100 has no screw hole and is joined to the mount 36d. However, similar to the second embodiment, screw holes may be formed in the attached portion 94d and the attached portion 94d may be fixed to the mount 36d with screws.
[0071] The weight 70d is aligned with the piezoelectric plate 60 in the first horizontal direction and supported by the supporting portion 92d. Hence, the weight 70d covers one, which is more far from the attached portion 94, of two end portions of the piezoelectric plate 60 in the first horizontal direction. There may be or may not be a gap between the weight 70d and the piezoelectric plate 60. A size of the weight 70d is larger than a size (thickness) of the piezoelectric plate 60 in the vertical direction. Consequently, when the sound generating unit 50d is vibrated, the piezoelectric plate 60 is prevented from hitting directly against any other member (e.g. the main surface member 20), and the piezoelectric plate 60 is prevented from damaging. Thus, in the present embodiment, the weight 70d not only functions as the weight 70 of the second embodiment but also functions as the protective portion 93. That is, in the present embodiment, the supporting member 100 and the weight 70d function as the protective member 90a of the second embodiment.
[0072] Although the weight 70d of the rectangular parallelepiped shape is used in the present embodiment, the present invention is not limited thereto. For example, as shown in
[0073] Although the weight 70e is formed as a single weight, the main portion and the arm portions may be formed as individual weights. In such a case, the main portion and the arm portions may be disposed apart from one another. Alternatively, the main portion may be removed and only one pair of weights corresponding to the arm portions may be used. When a plurality of weights is used, a size and a position of each of the weights can be adjusted, and adjustment of the frequency characteristics can be executed easily.
[0074] Although the specific explanation about the present invention is made above referring to the embodiments, the present invention is not limited thereto.
[0075] In the aforementioned embodiments, the protective portion 93 or 93a surrounds the plurality of the side surfaces 66 in the horizontal plane parallel to the lower surface 64. However, the present invention is not limited thereto. The protective portion 93 or 93a may cover at least one of the side surfaces 66, for example. Similarly, the weight 70d or 70e functioning as the protective portion may cover at least one of the side surfaces 66.
[0076] In the aforementioned embodiments, the protective member 90 or 90a is illustrated to be different and distinct from the case 30, 30a or 30b. However, the present invention is not limited thereto. The protective member 90 or 90a may be integrally molded with the case 30, 30a or 30b, for example. However, with consideration actual fabrication, it is desirable that the protective member 90 or 90a is different and distinct from the case 30, 30a or 30b.
[0077] The present invention is based on Japanese Patent Applications No. 2014-236679 filed on Nov. 21, 2014 and No. 2015-108493 filed on May 28, 2015, and the contents of which form a part of the present specification by reference.
[0078] While the best embodiments of the present invention have been described, as it is apparent to those skilled in the art, the embodiments are possible to be modified within a scope that is not departing from the spirit of the present invention, and such embodiments belong to the scope of the present invention.
REFERENCE SIGNS LIST
[0079] 10, 10a, 10b, 10c, 10d electronic device
[0080] 20 main surface member
[0081] 30, 30a, 30b, 30d case
[0082] 32 bottom portion
[0083] 34 sidewall portion
[0084] 36a, 36d mount
[0085] 38b inner structure portion
[0086] 50, 50a, 50c, 50cx, 50d sound generating unit
[0087] 60 piezoelectric plate
[0088] 62 upper surface
[0089] 64 lower surface
[0090] 66 side surface
[0091] 70, 70d, 70e weight
[0092] 71 weight
[0093] 80, 82 external electrode
[0094] 84 flexible printed circuit (FPC)
[0095] 86, 88 conductor
[0096] 90, 90a, 90c, 90cx protective member
[0097] 92, 92a, 92cx, 92d supporting portion
[0098] 92c1 first end portion
[0099] 92c2 second end portion
[0100] 93, 93a, 93cx1, 93cx2 protective portion
[0101] 94, 94a, 94d attached portion
[0102] 96, 96a screw hole
[0103] 97c additional vibrating portion
[0104] 100 supporting member