METHOD FOR MANUFACTURING A HOLLOW GLASS PRODUCT FROM A GLASS TUBE SEMI-FINISHED PRODUCT HAVING MARKINGS, AND USES OF THE SAME
20220234949 · 2022-07-28
Assignee
Inventors
Cpc classification
B41M5/262
PERFORMING OPERATIONS; TRANSPORTING
G06V20/80
PHYSICS
International classification
C03C23/00
CHEMISTRY; METALLURGY
B41M7/00
PERFORMING OPERATIONS; TRANSPORTING
G06K19/06
PHYSICS
Abstract
A glass tube semi-finished product or a hollow glass product manufactured from the glass tube semi-finished product is provided with a first marking with information on the origin and/or tube-specific production data of the glass tube semi-finished product, which marking is read from the hollow glass product after its manufacture to determine the origin and/or the tube-specific production data of the glass tube semi-finished product, e.g., to identify the semi-finished glass tube from which the hollow glass product has been made, and/or trace the tube-specific production data of this glass tube semi-finished product. This means that the entire supply chain for the hollow glass product from the supplier of the originally used glass tube semi-finished product up to the end product can be determined. The physical and chemical characteristics of the glass tube semi-finished product are not altered for producing the first marking.
Claims
1. A method for manufacturing a hollow glass product from a glass tube semi-finished product, the method comprising the steps of: separating the glass tube semi-finished product from a glass strand; applying a marking to the glass tube semi-finished product on a surface of the glass tube semi-finished product, wherein the marking is applied without altering the physical and chemical characteristics of an inner surface of the glass tube semi-finished product, and wherein the marking is applied during or after the separating step; and thermally forming the glass tube semi-finished product, at least in a portion thereof, to form the hollow glass product at temperatures above the transformation temperature of the glass tube semi-finished product, wherein the marking is readable on the hollow glass product after its manufacture.
2. The method of claim 1, wherein the marking comprises information regarding tube-specific production data of the glass tube semi-finished product, and wherein the tube-specific production data comprises at least one parameter selected from the group consisting of a glass melt, the type of glass, a processing temperature, a speed at which the glass tube semi-finished product is drawn off, a forming agent used, dimensions and characteristics of the forming agent used, a temperature and process conditions for cooling the glass tube semi-finished product after tube forming, and specific production conditions.
3. The method of claim 1, wherein the applying step comprises applying a plurality of markings to the glass tube semi-finished product.
4. The method of claim 3, wherein each of the plurality of markings is marked at constant intervals that correspond to a length of the hollow glass product.
5. The method of claim 3, wherein each of the plurality of markings comprises information regarding tube-specific production data of the glass tube semi-finished product, and wherein the tube-specific production data comprises at least one parameter selected from the group consisting of a glass melt, the type of glass, a processing temperature, a speed at which the glass tube semi-finished product is drawn off, a forming agent used, dimensions and characteristics of the forming agent used, a temperature and process conditions for cooling the glass tube semi-finished product after tube forming, and specific production conditions.
6. The method according to claim 1, wherein each of the plurality of markings is made at uniform distances from each other in a longitudinal direction of the glass tube semi-finished product during a tube shaping of the glass tube semi-finished product.
7. The method according to claim 1, further comprising the step of applying a second marking to the glass tube semi-finished product, wherein the additional marking is applied at temperatures above the transformation temperature of the glass of the glass tube semi-finished product.
8. The method according to claim 1, further comprising the step of: reading out the information from the marking on the hollow glass product; and backtracking the hollow glass product by determining at least one of the origin and the tube-specific production data of the glass tube semi-finished product based on the information read from the marking.
9. The method according to claim 8, wherein the backtracking step comprises accessing a database via a network, wherein the database stores further information regarding at least one of the origin and the tube-specific production data.
10. The method according to claim 8, wherein the marking further comprises information on process parameters for the thermally forming step, the method further comprising the step of: determining the process parameters for the thermally forming on the basis of the information read from the marking.
11. The method according to claim 10, wherein the determining step comprises accessing a database via a network, wherein the database stores further information regarding the process parameters.
12. A non-transitory, computer-readable medium storing a computer program having program codes which, when executed by a processor device, cause the processor device to control a method comprising the steps of: separating a glass tube semi-finished product from a glass strand; applying a marking to the glass tube semi-finished product on a surface of the glass tube semi-finished product, wherein the marking is applied without altering the physical and chemical characteristics of an inner surface of the glass tube semi-finished product, and wherein the marking is applied during or after the separating step; and thermally forming the glass tube semi-finished product, at least in a portion thereof, to form a hollow glass product at temperatures above the transformation temperature of the glass tube semi-finished product, wherein the marking is readable on the hollow glass product after its manufacture.
13. The medium of claim 12, wherein the marking comprises information regarding tube-specific production data of the glass tube semi-finished product, and wherein the tube-specific production data comprises at least one parameter selected from the group consisting of a glass melt, the type of glass, a processing temperature, a speed at which the glass tube semi-finished product is drawn off, a forming agent used, dimensions and characteristics of the forming agent used, a temperature and process conditions for cooling the glass tube semi-finished product after tube forming, and specific production conditions.
14. The medium of claim 12, wherein the applying step comprises applying a plurality of markings to the glass tube semi-finished product.
15. The medium of claim 14, wherein each of the plurality of markings is applied at constant intervals that correspond to a length of the hollow glass product.
16. The medium of claim 14, wherein each of the plurality of markings comprises information regarding tube-specific production data of the glass tube semi-finished product, and wherein the tube-specific production data comprises at least one parameter selected from the group consisting of a glass melt, the type of glass, a processing temperature, a speed at which the glass tube semi-finished product is drawn off, a forming agent used, dimensions and characteristics of the forming agent used, a temperature and process conditions for cooling the glass tube semi-finished product after tube forming, and specific production conditions.
17. The medium according to claim 14, wherein each of the plurality of markings is made at uniform distances from each other in a longitudinal direction of the glass tube semi-finished product during a tube shaping of the glass tube semi-finished product.
18. The medium according to claim 12, further comprising the step of applying a second marking to the glass tube semi-finished product, wherein the additional marking is applied at temperatures above the transformation temperature of the glass of the glass tube semi-finished product.
19. The medium according to claim 13, wherein the method further comprises the step of: reading out the information from the marking on the hollow glass product; and backtracking the hollow glass product by determining at least one of the origin and the tube-specific production data of the glass tube semi-finished product based on the information read from the marking, wherein the backtracking step comprises accessing a database via a network, wherein the database stores further information regarding at least one of the origin and the tube-specific production data.
20. The method according to claim 13, wherein the marking further comprises information on process parameters for the thermally forming step, the method further comprising the step of: determining the process parameters for the thermally forming on the basis of the information read from the marking, wherein the determining step comprises accessing a database via a network, wherein the database stores further information regarding the process parameters.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The disclosure will be described in the following in an exemplary manner and with reference to the appended drawings, from which will ensue further features, advantages and objects to be achieved. The figures show:
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031] Identical reference numerals in the Figures indicate identical elements or groups of elements or those with substantially the same effect.
DETAILED DESCRIPTION OF THE DISCLOSURE
[0032]
[0033] According to
[0034] Expediently the afore-mentioned first marking 2 additionally includes a second piece of information 9 enabling a later traceability of a section of glass tube semi-finished product cut from the glass tube semi-finished product 1 or of the hollow glass product (for example pharmaceutical container) subsequently manufactured therefrom. This second piece of information can in particular be data relating to batch number, tube strand number, a serial number of a glass tube semi-finished product separated from the tube strand, manufacturing time etc.
[0035] In addition, the tubing strand marking 2 can include additional information on tube-specific production data, including, in particular, the production parameters for tube forming (for example, glass melt, processing temperatures, the speed at which the glass tube strand is drawn off, the forming agents used, such as the Danner tube or Vello nozzle, as well as their dimensions and characteristics, temperature and process conditions for cooling the glass tube strand after tube forming. Generally, these parameters can also be variable, e. g. type of glass, specific production conditions such as sorting settings.
[0036] Information 8, 9 enables the complete supply chain of a glass tube semi-finished product 1 to be traced back, in particular either by directly reading the relevant information from marking 2 or indirectly by accessing an external database or a data carrier, if necessary using the information read from marking 2.
[0037] Tube strand markings 2 are preferably applied directly to the still continuous glass tube strand, but can also be applied only after cutting to length and separating glass tube semi-finished products 1 from a glass tube strand. According to the disclosure, markings 2 are applied without altering the physical and chemical characteristics of the glass tube semi-finished product 1, which can be done by printing a marking or by means of laser marking, for example. At most the physical characteristics are changed locally, but this section or the tube end is later removed during a further processing operation, as described below. The markings 2 can be coded in the usual way, for example in the form of a matrix code or bar codes, but can also display the information in alphanumeric notation.
[0038]
[0039] The additional information 12 can display part of the tube-specific production data which is not absolutely necessary for traceability of the glass tube semi-finished product 1. An example is that this information allows 12 conclusions to be drawn as to which device was used to generate the tube strand marking 2 and/or the second marking 3 on the glass tube semi-finished product 1. This could be, for example, a serial number, type designation, etc. of such a device, which is provided by the original manufacturer of the glass tube semi-finished product 1 or by an authorized device manufacturer. This information can also be certified by an external service provider, such as a testing agency. This information can be readable in plain text, but is preferably readable according to a predetermined calculation rule or decoding rule.
[0040] Preferably, also the second marking 3 is applied to the glass tube semi-finished product 1 without altering the physical and chemical characteristics of the glass tube semi-finished product 1, which can be done by printing a marking or by means of laser marking, for example. The marks 2, 3 can be coded in the usual way, for example in the form of a matrix code or bar code, but can also display the information in alphanumeric notation.
[0041]
[0042] The marking 3 includes at least a first piece of information 10 and a second piece of information 11, but can in principle include additional information 12. According to the present disclosure, the information 10, 11 enables the entire supply chain of a glass tube semi-finished product 1 to be traced. For this purpose, the first information 10 can indicate the origin of the glass tube semi-finished product 1, whereas the second information 11 indicates tube-specific production data, as described above. The additional information 12 can indicate a part of the tube-specific production data which is not absolutely necessary for traceability of the glass tube semi-finished product 1, as outline above with reference to
[0043] Preferably, also the second marking 3 is applied to the glass tube semi-finished product 1 without altering the physical and chemical characteristics of the glass tube semi-finished product 1, which can be done by printing a marking or by means of laser marking, for example. The second marking 3 can be coded in the usual way, for example in the form of a matrix code or barcode, but can also display this information in alphanumeric notation.
[0044]
[0045] According to
[0046] If the first marking 2 does not include the complete information to enable a decision to be made on the origin and/or the tube-specific production data of the glass tube semi-finished product, according to
[0047] In principle, the second marking 4 can also be applied to the hollow glass product 20 during or after further processing of the glass tube semi-finished product. For this purpose, for example, the information previously available on the glass tube semi-finished product can be read out and the second marking 4 can be applied freshly to the hollow glass product 20. If necessary, additional information can also be written into the second marking 4, for example, on the process parameters that are used during further processing of the glass tube semi-finished product into the hollow glass product 20.
[0048] The second marking 4 is preferably applied to the hollow glass product 20 without altering the physical and chemical characteristics of the hollow glass product 20, which can be done by printing a marking or by means of laser marking, for example. The second marking 4 can be coded in the usual way, for example in the form of a matrix code or barcode, but can also display the information in alphanumeric notation.
[0049]
[0050] According to
[0051] In principle, marking 4 can also be applied to the hollow glass product 20 during or after further processing of the glass tube semi-finished product. For this purpose, for example, the information previously available on the glass tube semi-finished product can be read out and the marking 4 can applied freshly to the hollow glass product 20. If necessary, additional information can also be written into the marking 4, e. g. about the process parameters which are used during the further processing of the glass tube semi-finished product into the hollow glass product 20.
[0052] Preferably, marking 4 is applied to the hollow glass product 20 without altering the physical and chemical characteristics of the hollow glass product 20, which can be done by printing a marking or by means of laser marking, for example. Marking 4 can be coded in the usual way, for example in the form of a matrix code or bar code, but can also display the information in alphanumeric notation.
[0053]
[0054] In step S1, a glass tube semi-finished product is fed into the process for further processing as described above with reference to
[0055] The information of the marking(s) is then read in step S2 and is available for further processing. A prerequisite for this is that the further-processing company is aware of all relevant information and specifications, knows how to read the marking(s) from the original glass tube and how to further process it/them, for example for the purpose of decoding or recoding in order to apply a new or additional marking in step S4. For this it is also essentially possible that the relevant facilities at the further-processing company, in particular a device for reading the marking(s) and a device for applying a new or additional marking in step S4, are connected via a network, for example the Internet, preferably via a secure connection with encryption, with a central processor or database of the manufacturer of the original glass tubes.
[0056] Generally, the marking on the glass tube semi-finished product can remain unaltered on the hollow glass product during further processing of the original glass tube in step S3 during further processing. During further processing of the original glass tube in step S3 at the further processing company, the marking can also be removed from the glass tube semi-finished product after the relevant information has been read out in advance, for example by separating an end section of the original glass tube with the marking, and replaced by a new marking in step S4. Or the information originally provided on the glass tube semi-finished product is supplemented by additional marking information in step S4. This can also be reported back to the manufacturer of the original glass tube, for example to update a database operated by the manufacturer with relevant information on all glass tubes produced by the manufacturer.
[0057] The further processing of the original glass tube semi-finished product can, in particular, include a thermal forming in sections at temperatures above the transformation temperature of the glass. During this process, while the glass is still soft from heating, a new or additional piece of information can be applied to the transformed hollow glass product in step S4, preferably in the form of a Digital Matrix Code (DMC), for example by means of a method such as that disclosed in US 2003 0029849 A1, DE 102 34 002 A1 or WO 2012 028611 A1 of the applicant, the content of which is expressly incorporated herewith by way of reference. The above-mentioned data can thereby be applied as uncoded text or using a predetermined coding.
[0058] Of course, in the context of the present disclosure, provision can be made for the further-processing company to measure and record relevant process parameters during further processing of the original glass tube semi-finished product to form the hollow glass product. This information can be incorporated in the generation of the new or additional marking on the hollow glass product, e.g. by including the relevant process parameters directly in the new or additional marking, or by integrating in the new or additional marking a corresponding link to the associated datasets in a database operated by the further-processing company, to which the original manufacturer of the original glass tubes and the further-processing company have access, but possibly also other parties, such as e.g. certification service providers.
[0059] According to the present disclosure, the at least one marking that is finally provided on the hollow glass product (cf.
[0060] In other words: according to the disclosure, a complete family tree of the relevant data is possible from the original glass tube or the corresponding section of it up to the hollow glass product, so that not only a traceability is possible, but for the purpose of a quality control and optimization of logistics and further processing steps also a complete traceability to all relevant parameters of the original glass tube or the corresponding section of it is possible. For example, the continuous tube strand can be marked with all relevant original parameters (manufacturer, serial number, glass melt, tube tension . . . ) during tube forming.
[0061] By means of the coding or marking of the hollow glass product at the further processing company a complete traceability to all relevant parameters of the original glass tube or of the corresponding section of it is also possible on the hollow glass product, e.g. on the consumer's side.
[0062] This means that important information is also available at a later date for complaints or damage analyses.
[0063]
[0064]
[0065] Of course, the control can also take place via a control device 34, which is operated by an original manufacturer of glass tubes or by a certified further-processing company. To this end, data communication can take place via a network, for example a company network or the Internet, wherein secure connections, including an encryption, are preferred.
[0066]
[0067] The bottom part of
[0068]
[0069] Following step S22 and further packaging, the glass tube semi-finished products are delivered to a further processing company (step S23). After unpacking the glass tube semi-finished product, this further processing company reads the first marking on the glass tube semi-finished product (step S24). Then, in step S25, a query to the database of the manufacturer of the glass tube semi-finished product can be made, making available the complete information associated with the first marking. For example, the first marking can only include a sequential number, based on which the complete information becomes available by means of a query to the database of the manufacturer of the glass tube semi-finished product. The glass tube semi-finished product is then further processed into a hollow glass product (step S26). Here, the first marking is removed after reading the information. Subsequently, a new marking (‘additional marking’) is applied to the hollow glass product, as described above with reference to
[0070] After step S27, the hollow glass products are delivered to a pharmaceutical company where these are filled. For this purpose, the new marking on the hollow glassware product is first read on the side of the pharmaceutical company (step S28) in order to enable a decision to be made on the origin or on the origin and tube-specific production data of the original glass tube semi-finished product 1 (step S29). Using the new (additional) marking, further useful information can be identified and forwarded to the pharmaceutical company. This information can relate in particular to information obtained during further processing of the glass tube semi-finished product into the hollow glass product, such as geometric sizes of the hollow glass product, such as inner diameter, outer diameter, wall thickness, lengths, variations of these sizes, etc. These parameters can be used by the pharmaceutical company to control the filling of the hollow glass products.
LIST OF REFERENCE NUMERALS
[0071] 1 glass tube or glass tube semi-finished product [0072] 2 tube strand marking [0073] 3 marking [0074] 3′ marking [0075] 4 marking [0076] 8 first piece of information [0077] 9 second piece of information [0078] 10 first section [0079] 11 second section [0080] 12 third section [0081] 20 glass tube semi-finished product/hollow glass product/pharmaceutical container [0082] 21 syringe body [0083] 22 flange [0084] 23 ejection opening [0085] 30 detection device [0086] 31 internal database [0087] 32 external database [0088] 33 network [0089] 34 processor device/control device [0090] I predetermined interval [0091] Z longitudinal direction