FLUID SAMPLING AND MEASURING ASSEMBLY AND METHOD

Abstract

A fluid sampling and measuring assembly has: a sampling and measuring module configured to sample and analyse a fluid sample; a picking module configured to contain the fluid sample; at least one navigation module configured to navigate in the body of water; and at least one interface module configured to hydraulically connect a sampling station, the sampling and measuring module and the picking module. The sampling and measuring module and the picking module are configured to be mechanically and hydraulically coupled to each other and to the sampling station to take and analyse the fluid sample and the picking module is configured to be coupled to the navigation module to transfer the fluid sample to an analysis laboratory.

Claims

1-23. (canceled)

24. A fluid sampling and measuring assembly comprising: a sampling and measuring module configured to sample and analyse a fluid sample from a sampling station of an underwater hydrocarbon facility; a picking module configured to contain the fluid sample, wherein the sampling and measuring module and the picking module are configured to be mechanically and hydraulically coupled to each other and to the sampling station; a navigation module configured to navigate in a body of water, wherein the picking module is configured to be coupled to the navigation module to transfer the fluid sample to an analysis laboratory; an interface module configured to hydraulically connect the sampling station, the sampling and measuring module and the picking module; a first connecting device configured to mechanically connect the interface module and the navigation module, the first connecting device being one of: a first releasable connecting device and a first permanent connecting device; a second releasable connecting device configured to connect the interface module and one of: the sampling and measuring module and the sampling station, the connection being mechanical, hydraulic, electrical and for data exchange; and a second permanent connecting device configured to connect the interface module and the picking module, the connection being mechanical, hydraulic, electrical and for data exchange.

25. The fluid sampling and measuring assembly of claim 24, wherein the navigation module comprises at least one of an autonomous underwater vehicle and a remote operated vehicle.

26. The fluid sampling and measuring assembly of claim 24, further comprising an underwater control module configured to control, implement and manage fluid sampling and measuring operations and which is connected to the sampling and measuring module and to a surface station configured to transmit signals related to a sampling and measuring operation.

27. The fluid sampling and measuring assembly of claim 24, wherein the sampling and measuring module comprises at least one of: a first sensor configured to generate signals related to at least one chemical-physical-thermodynamic fluid characteristic, and a second sensor configured to generate a signal related to a fluid flow rate.

28. The fluid sampling and measuring assembly of claim 24, wherein the picking module comprises a container configured to contain the fluid sample.

29. The fluid sampling and measuring assembly of claim 24, wherein the interface module is configured to connect at least two of the sampling station, the sampling and measuring module, the picking module and the navigation module, the connection being at least one of: mechanical, electrical and for data exchange.

30. The fluid sampling and measuring assembly of claim 24, further comprising the analysis laboratory, wherein the sampling and measuring module and the analysis laboratory are configured to perform at least one of: a pressure measurement of the fluid sample, a volume measurement of the fluid sample, a volume fraction measurement of the fluid sample, a temperature measurement of the fluid sample, a density measurement of the fluid sample, a viscosity measurement of the fluid sample and a salinity measurement of the fluid sample.

31. The fluid sampling and measuring assembly of claim 30, wherein the analysis laboratory comprises one of an underwater laboratory and a surface analysis laboratory and is configured to perform at least one of: a compositional analysis of the fluid sample, a thermodynamic analysis of the fluid sample, and a microbiological analysis of the fluid sample.

32. The fluid sampling and measuring assembly of claim 30, wherein the analysis laboratory at least one of: comprises one chamber and defines a gap isolated from an outside environment, and at least one of: a micro-electro-mechanical system, a micro-fluid chip, and a miniature sensor is located inside the at least one of the chamber and the defined gap.

33. The fluid sampling and measuring assembly of claim 30, wherein the navigation module is configured to: transport the picking module from the sampling station to the analysis laboratory, and transport the picking module from the analysis laboratory to the sampling station.

34. The fluid sampling and measuring assembly of claim 30, further comprising a third releasable connecting device which enables: a releasable mechanical coupling between the interface module and the analysis laboratory, a transfer of fluids from the picking module to the analysis laboratory, and a transfer of power and signals.

35. The fluid sampling and measuring assembly of claim 24, wherein: the sampling and measuring module is mechanically and hydraulically permanently coupled to the sampling station, and the first permanent connecting device is configured to mechanically connect the interface module and the navigation module.

36. The fluid sampling and measuring assembly of claim 24, wherein: the sampling and measuring module is mechanically and hydraulically permanently coupled to the sampling station, and the first releasable connecting device is configured to mechanically connect the interface module and the navigation module.

37. The fluid sampling and measuring assembly of claim 24, further comprising a third permanent connecting device configured to connect the interface module and the sampling and measuring module, the connection being mechanical, hydraulic, electrical and for data exchange, wherein the first permanent connecting device is configured to connect the interface module and the navigation module, the connection being mechanical, electrical and for data exchange.

38. The fluid sampling and measuring assembly of claim 24, wherein: the navigation module comprises a first navigation module, and a second navigation module; the interface module comprises a first interface module and a second interface module; the first releasable connecting device is configured to mechanically connect the first interface module and the second navigation module; and further comprising: a third permanent connecting device configured to connect the second interface module and the sampling and measuring module, the connection being mechanical, hydraulic, electrical and for data exchange; a fourth permanent connecting device configured to connect the second interface module and the first navigation module, the connection being mechanical, electrical and for data exchange; and a third releasable connecting device configured to connect the first interface module and the second interface module, the connection being mechanical, hydraulic, electrical and for data exchange.

39. An underwater hydrocarbon production plant comprising: an underwater hydrocarbon facility; and a sampling and measuring assembly configured to couple with the underwater hydrocarbon facility, the sampling and measuring assembly comprising: a sampling and measuring module configured to sample and analyse a fluid sample from a sampling station of an underwater hydrocarbon facility, a picking module configured to contain the fluid sample, wherein the sampling and measuring module and the picking module are configured to be mechanically and hydraulically coupled to each other and to the sampling station; a navigation module configured to navigate in a body of water, wherein the picking module is configured to be coupled to the navigation module to transfer the fluid sample to an analysis laboratory; an interface module configured to hydraulically connect the sampling station, the sampling and measuring module and the picking module; a first connecting device configured to mechanically connect the interface module and the navigation module, the first connecting device being one of: a first releasable connecting device and a first permanent connecting device; a second releasable connecting device configured to connect the interface module and one of the sampling and measuring module and the sampling station, the connection being mechanical, hydraulic, electrical and for data exchange; and a second permanent connecting device configured to connect the interface module and the picking module, the connection being mechanical, hydraulic, electrical and for data exchange.

40. A method comprising: (i) sampling a fluid sample using a sampling and measuring module coupled to a first sampling station of an underwater hydrocarbon facility; (ii) preserving the fluid sample using a container in a picking module coupled to the sampling and measuring module; (iii) hydraulically connecting the first sampling station, the sampling and measuring module, the picking module and an interface module; (iv) transferring, via a first navigation module and at least one of the sampling and measuring module, the picking module and the interface module, the fluid sample to an analysis laboratory; (v) uncoupling the sampling and measuring assembly from the first sampling station; (vi) coupling the sampling and measuring assembly to a second sampling station; and (vii) repeating, in sequence, (i) to (vi) at least once.

41. The method of claim 40, further comprising: uncoupling the picking module from the sampling and measuring module; and transferring, via the first navigation module, the picking module to the analysis laboratory.

42. The method of claim 40, further comprising: coupling the first navigation module to the picking module; separating the first navigation module from the sampling and measuring module; and transferring, via the first navigation module, the picking module to the analysis laboratory.

43. The method of claim 40, further comprising: transferring, via a second navigation module, the sampling and measuring module to a third sampling station; coupling the second navigation module to the picking module; taking, via the navigation module, the container containing the fluid sample; uncoupling the second navigation module from the picking module; and transferring, via the second navigation module, the container to the analysis laboratory.

44. The method of claim 40, further comprising analysing the fluid sample in the analysis laboratory, the analysis comprising a repetition of an analysis performed in situ.

45. The method of claim 44, further comprising calibrating, based on the analysis, a plurality of parameters of a mathematical model simulating a behaviour of the underwater hydrocarbon facility.

46. The method of claim 44, further comprising calibrating, based on the analysis, at least one of: an underwater fluid flow meter and a fluid virtual flow meter.

Description

BRIEF DESCRIPTION OF THE FIGURES

[0074] Other characteristics and advantages of this invention will become clear from the following description of the non-limiting embodiments thereof, with reference to the accompanying figures, wherein:

[0075] FIG. 1 is a schematic representation of an underwater hydrocarbon production plant comprising an underwater hydrocarbon production facility and a sampling and measuring assembly made in accordance with a first embodiment of this invention;

[0076] FIG. 2 is a schematic representation of the fluid sampling and measuring assembly of FIG. 1; and

[0077] FIGS. 3 to 5 are schematic representations of sampling and measuring assemblies in accordance with additional embodiments of this invention.

DETAILED DESCRIPTION OF THE FIGURES

[0078] With reference to FIG. 1, the number 1 indicates, as a whole, an underwater hydrocarbon extraction and production plant 1. The underwater plant 1 comprises an underwater facility 2 for the extraction and production of hydrocarbons and a sampling and measuring assembly 3 of a process fluid of the underwater facility 2.

[0079] In the context of this description, the term “process fluid” refers to a fluid produced or processed or transported to the surface or injected into the underwater facility during hydrocarbon extraction and/or production operations. In the following description, this process fluid will simply be referred to by the term “fluid”.

[0080] In the case illustrated in FIG. 1, the underwater facility 2 comprises two wells 4 for the extraction of hydrocarbons, from a bed 5 of a body of water; a well head 6 for each well 4, which is positioned on the bed 5 of the body of water at the corresponding well 4; a collector 7; a pipeline 8 for each well head 6, which hydraulically connects the well head 6 to the collector 7 enabling fluid to flow; an underwater process station 9; a pipeline 10 that hydraulically connects the collector 7 and the underwater process station 9; a surface station 11, which partially emerges from the surface 12 of the body of water; and a pipe 13, which enables the surface station 11 and the underwater process station 9 to be connected. In particular, the pipe 13 hydraulically connects the surface station 11 and the underwater process station 9, to enable fluid to flow, and enables the exchange of signals between the surface station 11 and the underwater process station 9 and the transfer of power from the surface station 11 to the underwater process station 9 to power a control system and an electrical system, not shown in the attached figures.

[0081] According to alternative embodiments, not illustrated in the attached figures, the underwater facility comprises a spool tree coupled to a corresponding wellhead for each well.

[0082] The underwater facility may comprise a plurality of collectors and a plurality of pipelines for each wellhead.

[0083] In addition, the surface station can be set up on land. In this configuration the pipe extends in a vertical direction and connects the surface station to the underwater process station or to a collector. The underwater facility 2 comprises a plurality of sampling stations 14, located at specific points of the underwater facility 2 and configured to be mechanically and hydraulically connected to the sampling and measuring assembly 3. In the case illustrated, the underwater facility 2 comprises three sampling stations 14, respectively, at the pipeline 8, at the collector 7, and at the underwater process station 9.

[0084] In the case illustrated in FIG. 1, the sampling and measuring assembly 3 comprises a sampling and measuring module 15, configured to sample and analyse a fluid sample; a picking module 16 configured to contain the fluid sample; an interface module 17; and an interface module 18.

[0085] The interface modules 17 and 18 are configured to be coupled with each other and to connect the sampling and measuring module 15 and the picking module 16 enabling power distribution and signal exchange.

[0086] The sampling and measuring assembly 3 comprises an analysis laboratory 19, which is equipped to perform chemical-physical analysis on the fluid samples taken. The analysis laboratory 19 can be set up in the surface station 11, in accordance with an embodiment not illustrated in the attached figures, or in the body of water, near or inside the underwater facility 2.

[0087] According to a variant of this invention, the analysis laboratory 19 is either integrated into one of the modules of the sampling and measuring assembly 3 or is an additional module of the sampling and measuring assembly 3.

[0088] In the case illustrated in FIG. 1, the analysis laboratory 19 is integrated into the underwater plant 1 and can be selectively coupled to the interface module 17.

[0089] The sampling and measuring assembly 3 comprises two navigation modules 20 and 21, respectively, an AUV, which is coupled to the interface module 18 and configured to transport the sampling and measuring module 15 and the interface module 18 from one sampling station 14 to another sampling station 14; and an ROV, which can be coupled to the interface module 17 and configured to take the picking module 16 with the fluid samples and transfer them to the analysis laboratory 19.

[0090] In particular, the ROV is connected via a cable 22 to a support unit 23, which, in turn, is connected via an umbilical cable 24 to a support boat 25.

[0091] In the context of this description, the term “AUV” refers to an Autonomous Underwater Vehicle. More specifically, the term “AUV” refers to a machine that can perform underwater operations autonomously and that does not need to be connected via cable to a surface control station.

[0092] In addition, in the context of this description, the term “ROV” refers to a Remote Operated Vehicle. More specifically, the term “ROV” refers to a machine connected to a surface control station, via an umbilical connection cable, that can be remotely controlled by an operator to perform underwater operations of various kinds.

[0093] The sampling and measuring assembly 3 comprises an underwater base 26 configured to control the AUV and to store and recharge the AUV when it is not operative, and an underwater control module 27, which occupies a predefined position in the underwater facility 2, is configured to control, implement, and manage fluid sampling and measuring operations and is connected to the surface station 11 for transmitting signals related to the sampling and measuring operations and power transmission.

[0094] With reference to FIG. 2, the sampling and measuring module 15 comprises at least one first sensor T1 configured to generate signals related to the measurement of the chemical-physical-thermodynamic characteristics of the fluid and/or a second sensor T2 configured to generate a signal related to the measurement of the fluid flow rate, wherein the second sensor T2 preferably comprises a Venturi tube or another sensor that can provide the same type of measurement or a virtual system for predicting the same measurement, such as a virtual flow meter.

[0095] According to a variant of this invention, not illustrated in the attached figures, the second sensor T2 is not part of the sampling and measuring module 15 but is comprised in the underwater facility 2.

[0096] The sampling and measuring module 15 is powered by the navigation module 20 and/or 21 and exchanges signals with the same navigation module 20 and/or 21.

[0097] The picking module 16 comprises at least one container 28 configured to contain the fluid sample and at least one device, not illustrated in the attached figures, for transferring the fluid sample from the interface module 17 so as to keep the fluid sample under the same temperature and pressure conditions as the main fluid flow.

[0098] The picking module 16 is powered by the navigation module 20 and/or 21 and exchanges signals with the same navigation module 20 and/or 21.

[0099] The navigation module 21 is connected via the cable 22 to the support unit 23, which is, in turn, connected to the support boat 25 via the umbilical cable 24, which makes it possible to transfer power and data to enable the navigation module 21 to be controlled by an operator located on the support boat 25.

[0100] The interface module 17 couples the picking module 16, the interface module 18, and the navigation module 21 enabling power to be distributed and signals to be exchanged between the picking module 16, the interface module 18, and the navigation module 21.

[0101] The interface module 18 couples the sampling and measuring module 15, the interface module 17, and the navigation module 20 enabling power to be distributed and signals to be exchanged between the sampling and measuring module 15, the interface module 17, and the navigation module 20.

[0102] The sampling and measuring assembly 3 comprises a releasable connecting device 29 to mechanically and hydraulically connect the interface module 17 and the analysis laboratory 19 to transfer fluids from the at least one container 28 to the analysis laboratory 19, and to exchange power and signals.

[0103] The analysis laboratory is powered by the navigation module 20 and/or 21 and/or exchanges signals with the same navigation module 20 and/or 21 and/or with the same underwater control module 27.

[0104] The underwater base 26 is configured to exchange data and signals between the surface station 11 and the navigation module 20 to control the navigation module 20.

[0105] The sampling and measuring assembly 3 comprises a permanent connecting device 30, configured to connect the interface module 17 and the picking module 16 mechanically, hydraulically, electrically or optically, for data exchange and power transfer; a permanent connecting device 31, configured to connect the interface module 18 and the sampling and measuring module 15 mechanically, hydraulically, electrically or optically, for data exchange and power transfer; a releasable connecting device 32, configured to connect the interface module 17 and the navigation module 21 mechanically, electrically or optically, for data exchange and power transfer; a releasable connecting device 33, configured to connect the interface module 18 and the navigation module 20 mechanically, electrically or optically, for data exchange and power transfer; a releasable connecting device 34, configured to connect the interface module 18 and the sampling station 14 mechanically, hydraulically, electrically and for data exchange; and a releasable connecting device 35 configured to connect the interface modules 17 and 18 mechanically, hydraulically, electrically or optically, for data exchange and power transfer.

[0106] According to embodiments of this invention, not shown in the attached figures, the interface module 17 and the picking module 16 are connected so that they can be released, the interface module 18 and the sampling and measuring module 15 are connected so that they can be released, and the navigation module 20 and the interface module 18 are connected so that they can be released.

[0107] In the configuration in FIG. 2, the sampling and measuring assembly 3 comprises only one sampling and measuring module 15, only one picking module 16, two interface modules 17 and 18, and two navigation modules 20 and 21 to perform sampling and measuring operations in the underwater facility 2.

[0108] In particular, the navigation module 20 transports the sampling and measuring module 15 from one sampling station 14 to another sampling station 14. The sampling only takes place when the interface module 17 is coupled to the other interface module 18, which is coupled to the sampling station 14.

[0109] At specific time intervals, the navigation module 21 takes the picking module 16 containing the containers 28 and transports it to the analysis laboratory 19 or to the surface.

[0110] According to an embodiment of this invention, not shown in the attached figures, each container 28 can be uncoupled from the picking module 16 and can be coupled to the analysis laboratory 19, and can be transported individually or together to other containers 28 by the navigation module 20 or 21.

[0111] With reference to FIG. 3, a second embodiment of the sampling and measuring assembly 36 is shown, which differs from the first embodiment in that the interface module 18, the navigation module 20, and the underwater base 26 are omitted.

[0112] In addition, the sampling and measuring assembly 36 comprises a permanent connecting device 37, configured to connect the interface module 17 and the navigation module 21 mechanically, electrically, and for data exchange.

[0113] The sampling and measuring module 15 and the picking module 16 are powered by the navigation module 21 and exchange signals with the same navigation module 21.

[0114] The permanent connecting device 31 and the releasable connecting device 34 are configured to connect the interface module 17 and, respectively, the sampling and measuring module 15 and the sampling station 14 mechanically, hydraulically, electrically, and for data exchange.

[0115] According to embodiments of this invention, not shown in the attached figures, the interface module 17 and the navigation module 21 are connected so that they can be released, and the interface module 17 and the sampling and measuring module 15 are connected so that they can be released.

[0116] In the configuration of FIG. 3, the sampling and measuring assembly 36 comprises a single sampling and measuring module 15, a single picking module 16, a single interface module 17, and a single navigation module 21 to perform sampling and measuring operations in the underwater facility 2.

[0117] In particular, the navigation module 21 transports the sampling and measuring module 15 and the picking module 16, comprising the containers 28, from a sampling station 14 to another sampling station 14 or to the analysis laboratory 19 and vice versa or to the surface. The sampling only takes place when the interface module 17 is coupled to the sampling station 14.

[0118] With reference to FIG. 4, a sampling and measuring assembly 38 is shown in accordance with a third embodiment and which differs from the second particular embodiment in that the sampling and measuring module 15 is permanently fixed to the sampling station 14 and, therefore, the permanent connecting device 31 is omitted.

[0119] The releasable connecting device 34 is configured to connect the sampling and measuring module 15 and the interface module 17.

[0120] The picking module 16 is powered by the underwater control module 27 and/or by the navigation module 21 and exchanges signals with the same underwater control module and/or navigation module 21.

[0121] In particular, the underwater control module 27 is configured to control and/or power the sampling and measuring module 15 and the analysis laboratory 19, and to receive data and/or signals concerning the sampling and measurements performed by the sampling and measuring module 15 and by the analysis laboratory 19.

[0122] In this configuration, a sampling and measuring module 15 is required for each sampling station 14.

[0123] In this configuration, just one picking module 16, one interface module 17, and one navigation module 21 are required to perform the sampling and measuring operations in the underwater facility 2.

[0124] In the configuration of FIG. 4, the navigation module 21 transports the picking module 16, comprising the containers 28, from one sampling station 14 to another sampling station 14 or to the analysis laboratory 19 and vice versa. The sampling and measuring are also performed when the navigation module 21 is not coupled to the interface module 17, while the fluid picking only takes place when the interface module 17 is coupled with the sampling and measuring module 15.

[0125] With reference to FIG. 5, a sampling and measuring assembly 39 is shown in accordance with a fourth embodiment and comprises one sampling and measuring module 15 for each sampling station 14; one picking module 16; one interface module 17; one navigation module 21 to perform sampling and measuring operations in the underwater facility 2; and a releasable connecting device 32, which is configured to mechanically connect the interface module 17 and the navigation module 21.

[0126] In the particular configuration of FIG. 5, the navigation module 21 moves from one sampling station 14 to another sampling station 14 to pick up the picking modules with the containers 28 and transport them to the analysis laboratory 19 and vice versa. Sampling and measuring are also performed when the navigation module 21 is not coupled to the interface module 17.

[0127] The sampling and measuring modules 15 are powered by the underwater control module 27 and exchange signals with the underwater control module 27.

[0128] It is evident that variations can be made to this invention without departing from the scope of protection of the appended claims.