SCROLL COMPRESSOR
20220235774 · 2022-07-28
Assignee
Inventors
Cpc classification
F04C18/0207
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/128
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C29/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a scroll compressor, comprising a compression mechanism and a valve assembly. The compression mechanism is provided with a vent, and the valve assembly is used for selectively opening and closing the vent. The valve assembly comprises a valve plate and at least one valve piece. The valve plate comprises at least one valve orifice; and the valve piece is configured to selectively open and close the valve orifice. The scroll compressor further comprises a guide passageway. The guide passageway is provided with a first port communicating with the valve orifice and a second port communicating with the exhaust opening. The valve assembly and the compressor can significantly prolong the service life of the valve piece, and can provide good guidance for a fluid discharged from the compression mechanism, thereby significantly reducing the resistance of venting and the fluid pressure drop, and improving the effect of venting.
Claims
1. A scroll compressor, comprising: a compression mechanism provided with an exhaust port; and a valve assembly being used to selectively open and close the exhaust port, and the valve assembly comprising: a valve plate comprising at least one valve hole; and at least one valve piece configured to selectively open and close the valve hole, wherein the scroll compressor further comprises a guide passage which has a first port communicating with the valve hole and a second port communicating with the exhaust port.
2. The scroll compressor according to claim 1, wherein a flow area of the second port and a flow area of the first port are not equal.
3. The scroll compressor according to claim 2, wherein the guide passage is configured as a tapered guide passage that tapers from the second port to the first port.
4. The scroll compressor according to claim 3, wherein an inner wall of the guide passage is at least partially continuously inclined with respect to a longitudinal direction of the scroll compressor.
5. The scroll compressor according to claim 3, wherein an inner wall of the guide passage has a locally stepped or curved concave-convex structure.
6. The scroll compressor according to claim 1, wherein an area of the first port is greater than or equal to an area of the valve hole, and/or an area of the second port is greater than or equal to an area of the exhaust port.
7. The scroll compressor according to claim 1, wherein the second port and the first port are aligned with each other in a longitudinal direction of the scroll compressor; or, the second port and the first port are not aligned with each other in the longitudinal direction of the scroll compressor.
8. The scroll compressor according to claim 1, wherein the first port comprises at least one first orifice, and the number of the at least one first orifice corresponds to the number of the at least one valve hole; or, the first port comprises at least one first orifice different in number from the at least one valve hole.
9. The scroll compressor according to claim 8, wherein the second port comprises at least one second orifice, and the number of the at least one second orifice is the same as the number of the at least one first orifice; or, the second port comprises at least one second orifice different in number from the at least one first orifice.
10. The scroll compressor according to claim 9, wherein the first port comprises two first orifices, and the second port comprises one second orifice, the valve plate comprises two valve holes respectively communicating with the two first orifices, the guide passage is configured as a tapered guide passage that tapers from the second orifice to the first orifice.
11. The scroll compressor according to claim 1, wherein the scroll compressor comprises a guide member provided between the valve plate and the exhaust port, and the guide passage is provided in the guide member.
12. The scroll compressor according to claim 11, wherein the valve assembly is disposed in a concave portion defined by a hub portion of a fixed scroll end plate of the compression mechanism, an inner side wall of the hub portion is provided with a shape fitting portion that matches a positioning indicating portion provided on an outer circumference of the guide member in a manner of one-to-one correspondence.
13. The scroll compressor according to claim 12, wherein the positioning indicating portion comprises at least two convex portions arranged in a non-centrosymmetric way along the outer circumference of the guide member, and the shape fitting portion comprises at least two grooves.
14. The scroll compressor according to claim 1, wherein the number of the valve hole is at least two, and the number of the valve piece is equal to the number of the valve hole, so that one of said valve pieces covers respective one of said valve holes.
15. The scroll compressor according to claim 1, wherein at least one valve stop is further fixed on the valve plate, and the valve stop is located on the side of the valve piece facing away from the valve plate and has a gap with the valve piece to define the distance of the valve piece away from the valve hole.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The foregoing and additional features and characteristics of the disclosure will become more apparent from the following detailed description with reference to the accompanying drawings, which are merely examples and are not necessarily drawn to scale. Same reference numerals in the drawings indicate same parts. In the drawings:
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
REFERENCE MARK LIST
[0044] scroll compressor 100; housing 10; drive shaft 16; main bearing seat 18; hub portion 240;
[0045] stator 14; rotor 15; compression mechanism CM; fixed scroll 22; movable scroll 24;
[0046] valve assembly P200 of conventional technology; valve plate P220 of conventional technology;
[0047] valve hole P222 of conventional technology; valve piece P224 of conventional technology;
[0048] valve assembly 200; valve plate 220; valve hole 222; valve piece 224; guide passage L;
[0049] channel G; the first orifice L10; the second orifice L20; the first port L1; the second port L2;
[0050] guide member 240; positioning indicating portion S; shape fitting portion T; valve stop 226;
[0051] compression mechanism CM; exhaust port V; concave portion R.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0052] The preferred embodiments of the disclosure will now be described in detail with reference to
[0053] In the following exemplary embodiments, for ease of description, a vertical scroll compressor is taken as an example. However, the scroll compressor according to the disclosure may also be any other suitable type of scroll compressor, such as a horizontal scroll compressor.
[0054]
[0055] As shown in
[0056] The electric motor includes a stator 14 and a rotor 15. The rotor 15 is used to drive the drive shaft 16, so as to rotate the drive shaft 16 about its rotation axis relative to the housing 10. The movable scroll 24 is driven by an electric motor via the drive shaft 16, so that it may perform translational rotation, that is, orbiting, with respect to the fixed scroll 22 by means of an oldham (that is, the axis of the movable scroll 24 revolves relative to the axis of the fixed scroll 22, but both of the movable scroll 24 and the fixed scroll 22 do not rotate around their respective axes). Thus, the intake port of the compression mechanism CM draws in low pressure fluid from the low pressure area A2, compresses the fluid through the series of closed compression chambers, and discharges the high pressure fluid through the exhaust port V.
[0057] After the compression mechanism CM discharges high pressure fluid through the exhaust port V, the pressure in the chamber communicating with the exhaust port V in the compression mechanism CM drops, and the high pressure fluid in the high pressure area A1 tends to flow backward into the compression mechanism CM, which leads to the problem that the efficiency of the compression mechanism CM is reduced due to repeated compression. In order to solve this problem, a one-way valve assembly is usually provided at the exhaust port V of the compression mechanism CM to open and close the exhaust port V.
[0058] The valve assembly P200 of conventional technology is described below with reference to
[0059] In order to solve the above technical problems, an improved valve assembly and a scroll compressor including the valve assembly are provided according to the disclosure.
[0060] The valve assembly in the scroll compressor according to the disclosure and its installation in the scroll compressor are described in detail below with reference to
[0061]
[0062] In general, the valve assembly 200 according to the first preferred embodiment of the disclosure includes: a valve plate 220, which includes two valve holes 222; two valve pieces 224 and two valve stops 226, which are fixed to the valve plate 220 by bolts, each valve piece 224 covers a valve hole 222, wherein the valve piece 224 is an elastic member and covers the valve hole 222 under normal conditions. When the valve piece 224 is subjected to a certain external force—for example, the fluid pressure from the exhaust port V of the compression mechanism CM is greater than a predetermined pressure, the valve piece 224 is elastically deformed away from the valve hole 222. The scroll compressor 100 further includes a guide member 240 independent from the valve plate 220, and the guide member 240 includes a tapered guide passage L, the tapered guide passage L fluidly communicates the valve hole 222 with the exhaust port V, wherein the first port L1 of the tapered guide passage L is aligned with the valve hole 222—preferably, the opening of the first port L1 is greater than or equal to that of the valve hole 222, and more preferably, the opening of the first port L1 and the opening of the valve hole 222 are completely matched in size and shape. The second port L2 of the tapered guide passage L is aligned with the exhaust port V—preferably, the opening of the second port L2 is greater than or equal to that of the exhaust port V, and more preferably, the opening of the second port L2 and the opening of the valve hole 222 are completely matched in size and shape. Moreover, in this embodiment, as the exhaust port V is larger than the flow area of the valve hole 222, preferably, the flow area of the second port L2 is larger than the flow area of the first port L1. It should be noted that the disclosure is not limited to this, According to the variable relation between the flow areas of the exhaust port V and the valve hole 222 (or the sum of multiple valve holes 222), the relation between the flow area of the second port L2 and the flow area of the first port L1 can be changed accordingly. For example, when the exhaust port V is smaller than or equal to the flow area of the valve hole 222 (or the sum of multiple valve holes 222), the flow area of the second port L2 may be smaller than or equal to the flow area of the first port L1.
[0063] As shown in
[0064]
[0065] In the above two embodiments, the first orifice L10 and the second orifice L20 are aligned with respect to each other in the longitudinal direction of the scroll compressor. This configuration is mainly aimed at the situation where the exhaust port V of the compression mechanism and the valve hole 222 of the valve assembly 200 are substantially aligned (or slightly deviated) in the longitudinal direction. However, the disclosure is not limited to this.
[0066] In this embodiment, the guide member 240 generally has the configuration of the first embodiment, and the difference lies in that, in the guide member 240, the rib K between the two channels G extends to the second port L2, that is, the two channels G extend to the second port L2 independently from each other, and finally form two second orifices L20 at the second port L2, that is, the number of second orifices L20 is the same as the number of the first orifices L10, and the outer circumference size and shape of the second port L2 constituted by two second orifices L20 are preferably matched with the outer circumference of the exhaust port V; in addition, as better shown in
[0067] On the other hand, each first orifice L10 of the guide member 240 is not limited to be aligned with only one valve hole 222 of the valve plate 220, As shown in
[0068] In addition, although the tapered guide passage L of the guide member 240 in the above-mentioned embodiments includes two channels G, the disclosure is not limited to this.
[0069] Alternatively, the number of first orifices may be different from the number of channels G. That is, the number of first orifices may be greater or less than the number of channels G, Similarly, multiple channels G are merged with each other before extending to the first port L1, thereby forming first orifices at the first port L1, and the number of the first orifices is less than the number of the channels G; on the contrary, each channel G is divided into multiple channels before extending to the first port L1, thereby forming first orifices at the first port L1, and the number of the first orifices is greater than the number of the channels G; alternatively, each channel G may also extend to multiple first orifices. A similar arrangement may also be applied to the second orifice L20 at the second port L2. In addition, at least one of the multiple channels G may be non-tapered and have a constant cross-sectional area. According to actual application requirements, those of ordinary skill in the art may think of various other possible settings for the channel G.
[0070] In this case, since there are relatively more channels G, the cross-sectional area of the fluid path of the tapered guide passage L is further enlarged. In this case, more valve holes 222 may be provided on the valve plate 220, for example, three valve holes 222 are provided to match the three first orifices L10 in a manner of one-to-one correspondence. In addition, referring to
[0071] In the above embodiment, by providing the guide member 240 that includes the aforementioned tapered guide passage L, which is independent from the valve plate 220, the configuration of the tapered guide passage L is set more flexibly. In case of being applied to different types of compressors, the position and/or size of the exhaust port of the compression mechanism relative to the valve hole may be different. In this case, the guide member may be adapted to different types of compressors by replacing the guide member or simply modifying the guide member, which greatly reduces the cost and saves labor.
[0072] In addition, in another preferred embodiment not shown according to the disclosure, the valve assembly 200 may not include a separate guide member 240, and the guide member 240 including the aforementioned tapered guide passage L may be integrally formed with the valve plate 220 or the aforementioned tapered guide passage L may be directly provided on the valve plate 220. The tapered guide passages L of the various configurations described above are all applicable to such embodiment.
[0073] In addition, in order to facilitate the correct installation of the valve assembly into the compressor to ensure the exhaust effect, the guide member 240 may also be provided with an installation positioning indicating portion. For example,
[0074] In this embodiment, as shown in the figures, the guide member 240 includes a positioning indicating portion S, the positioning indicating portion S preferably includes two convex portions arranged in non-centrosymmetric way along the outer circumference of the guide member 240. Referring to
[0075] It can be seen that by setting the above-mentioned two convex portions which are arranged in non-centrosymmetric way along the outer circumference of the guide member 240 as the positioning indicating portion S, the guide member 240 may only be mounted with the joint portion of the compressor under the only specific and correct fitting condition. However, the guide member cannot be mounted with the joint portion of the compressor under any other incorrect fitting conditions. Therefore, the guide member is effectively prevented from being mounted incorrectly and affecting the exhaust effect.
[0076] In addition, at least one positioning indicating portion with other irregular shapes may also be adopted. For example, in the case where only one positioning indicating portion is provided, the positioning indicating portion itself may have a non-centrosymmetric shape, and may be a convex portion or a concave portion. Correspondingly, the joint portion in the compressor has a concave portion or convex portion that matches in shape and is also non- centrosymmetric. In this way, when the operator tries to mount the guide member in an inverted state (incorrectly fitted) into the concave portion R defined by the hub portion of the end plate of the fixed scroll 22 of the compression mechanism CM, for example, since the positioning indication portion (and the shape fitting portion on the concave portion R) itself has a non-centrosymmetric shape, the reversed positioning indication portion and the shape fitting portion collide with each other, and the guide member cannot be mounted in the scroll compressor. Obviously, this configuration may also achieve the technical object of preventing the guide member from being mounted incorrectly.
[0077] In addition, although the above preferred embodiments all define the tapered guide passage L, the disclosure is not limited to this, in a preferred embodiment not shown according to the disclosure, in view of the fact that the exhaust port V of the compression mechanism has substantially the same size as at least one valve hole of the valve plate, the guide passage L may not have a tapered shape at this time, but has a substantially constant cross-sectional area. The guide passage L may also include multiple channels G as defined in the previous embodiments, the channels G may be tapered as described above and/or have a constant cross-sectional area. In addition, in the case that the exhaust port V is completely aligned with at least one valve hole of the valve plate in the longitudinal axis direction of the scroll compressor, this guide passage L may also extend parallel to the longitudinal axis.
[0078] On the other hand, in order to overcome the problem that the exhaust port V is not completely aligned with at least one valve hole of the valve plate in the longitudinal axis direction of the scroll compressor, the inner wall of the guide passage L may extend from the second port to the first port in an inclined manner with respect to the longitudinal axis of the compressor, and the guide passage L has a constant cross-sectional area, so as to guide the fluid. In this case, the entire inner wall of the guide passage is inclined in the same direction with respect to the longitudinal axis of the compressor.
[0079] On the other hand, only one side of the inner wall of the guide passage L in the direction transverse to the longitudinal axis of the scroll compressor may be made parallel to the longitudinal axis, and the inner wall of the remaining part is inclined with respect to the longitudinal axis. For example, in a case where the exhaust port V of the compression mechanism and at least one valve hole of the valve plate are different in size but the edges on the same side of each other are aligned along the longitudinal axis without offset, in order to completely guide the fluid from the exhaust port V into the valve hole, the second port L2 of the guide passage L needs to be larger than the first port L1, and the inner wall of the guide passage L on the same side in the direction transverse to the longitudinal axis of the scroll compressor is made parallel to the longitudinal axis, and the inner wall of the remaining part is inclined with respect to the longitudinal axis of the compressor, so as to guide the fluid.
[0080] In addition, it should be further explained that “incline” and “taper” defined in this specification include various possible embodiments, specifically, for example, it includes preferred continuous, smooth inclinations and possibly stepped inclinations. The stepped inclination may include a stepped way with a partially step-like or curved concave-convex structure, and covers the case of partial non-inclination, as long as it makes at least a part of the inner wall of the guide passage L extend from the second port to the first port in an inclined manner with respect to the longitudinal axis of the compressor as a whole.
[0081] Although the exemplary embodiments of the scroll compressor according to the disclosure are described in the above embodiments, the disclosure is not limited thereto, but various modifications, replacements and combinations can be performed without departing from the protection scope of the disclosure.
[0082] Apparently, various implementations can be further designed by combining or modifying different embodiments and each technical feature in different ways.
[0083] The scroll compressors according to the preferred embodiments of the disclosure are described above in conjunction with the specific implementations. It can be understood that, the above description is merely exemplary rather than restrictive, and those skilled in the art can conceive various variations and modifications without departing from the scope of the disclosure with reference to the above description. These variations and modifications shall still fall into the protection scope of the disclosure.