MARINE DRIVE UNIT AND MARINE VESSEL
20220234712 · 2022-07-28
Assignee
Inventors
Cpc classification
B63H20/16
PERFORMING OPERATIONS; TRANSPORTING
B63H23/04
PERFORMING OPERATIONS; TRANSPORTING
B63H5/1252
PERFORMING OPERATIONS; TRANSPORTING
B63H23/06
PERFORMING OPERATIONS; TRANSPORTING
B63H21/20
PERFORMING OPERATIONS; TRANSPORTING
B63H2020/003
PERFORMING OPERATIONS; TRANSPORTING
B63H2005/1254
PERFORMING OPERATIONS; TRANSPORTING
B63H2020/006
PERFORMING OPERATIONS; TRANSPORTING
B63H2021/205
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63H21/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A hybrid marine drive unit mounted to a transom. The drive unit includes a drive housing mounted on the transom, a propelling unit rotatable about a vertical axis and mounted to a lower surface of the drive housing, and a transmission with at least a vertical drive shaft located in the drive housing and extending into the propelling unit. The vertical drive shaft is arranged transmit drive torque from at least one of multiple sources of drive torque. The vertical drive shaft is operably connected to a first source of drive torque arranged within the drive housing, and the vertical drive shaft is operably connected to a horizontal output shaft extending into the drive housing through the transom. The horizontal output shaft is connectable to a second source of drive torque.
Claims
1. Hybrid marine drive unit mounted to a transom, which drive unit comprises a drive housing rigidly mounted on the transom, a propelling unit rotatable about a vertical axis and mounted to a lower surface of the drive housing, and a transmission with at least a vertical drive shaft located in the drive housing and extending into the propelling unit, which vertical drive shaft is arranged to transmit drive torque from at least one of multiple sources of drive torque, wherein: the drive unit is an azimuthing pod drive removably attached to the transom the vertical drive shaft is operably connected to at least one first source of drive torque arranged within the drive housing, and that the vertical drive shaft is operably connected to a horizontal output shaft extending into the drive housing through the transom, wherein the horizontal output shaft is connectable to a second source of drive torque.
2. Hybrid marine drive unit according to claim 1, wherein the first source of drive torque is an electric motor with an independently excited rotor; wherein the rotor is arranged to be freewheeling when its excitation current is deactivated.
3. Hybrid marine drive unit according to claim 2, wherein the at least one electric motor is a polyphase synchronous motor, a switched reluctance motor or a synchronous reluctance motor.
4. Hybrid marine drive unit according to claim 1, wherein the at least one first source of drive torque is operably connected to the upper end of the vertical drive shaft above a gear unit.
5. Hybrid marine drive unit according to claim 1, wherein the at least one electric motor is directly connected to the propelling unit via the vertical drive shaft.
6. Hybrid marine drive unit according to claim 1, wherein the at least one electric motor is operably connected to the vertical drive shaft by a gear unit.
7. Hybrid marine drive unit according to claim 6, wherein the first and second sources of drive torque are operably connected to the vertical drive shaft via the gear unit.
8. Hybrid marine drive unit according to claim 1, wherein the horizontal output shaft is operably connected to the vertical drive shaft via the gear unit.
9. Hybrid marine drive unit according to claim 3, wherein the gear unit comprises opposing bevel gears operatively connected to the horizontal output shaft, wherein each bevel gear is connected or disconnected to the vertical drive shaft by a controllable actuator.
10. Hybrid marine drive unit according to claim 9, wherein the controllable actuator is a clutch.
11. Hybrid marine drive unit according to claim 1, wherein each source of drive torque is arranged to drive the vertical drive shaft independently or in combination.
12. Hybrid marine drive unit according to claim 1, wherein the drive housing comprises a control unit and power electronic controller for the at least one electric motor.
13. Hybrid marine drive unit according to claim 1, wherein the drive housing comprises a steering system with a control unit and a steering drive unit for rotating the propelling unit about its vertical axis.
14. Marine vessel with a hybrid driveline comprising multiple sources of drive torque to propel the vessel, wherein the vessel is provided with at least one hybrid marine drive unit according to claim 1.
15. Marine vessel according to claim 14, wherein the at least one hybrid marine drive unit comprises at least one electric motor arranged within a drive housing and that the drive unit is operatively connected to an internal combustion engine arranged within the hull of the vessel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples. In the drawings:
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION
[0029]
[0030] The marine drive units in
[0031]
[0032] The gear unit 213 comprises a set of bevel gears 214, 215, 216 which are in constant driving contact with each other. Each bevel gear is associated with a respective driving or driven shaft 212, 210, 220 and is switchable between a connected state and a disconnected state for transferring torque to the vertical drive shaft 210. The bevel gear 216 is fixed to the horizontal output shaft 220 and is switchable between a driven state and a freewheeling state by a main clutch 224 adjacent the ICE 221. Each bevel gear 214, 215 on the vertical drive shaft 210 is controllable between its connected and disconnected states by a corresponding actuatable clutch 214′, 215′ mounted adjacent the respective bevel gear (see
[0033] In
[0034] In operation, the driveline can be operated in electric mode using the electric motor 211 rotating the vertical output shaft 212 and the vertical drive shaft 210 directly as shown in
[0035] Alternatively, the driveline can be operated in ICE mode, wherein the rotor (not shown) of the electric motor 211 is demagnetized making the vertical output shaft 212 freely rotatable relative to the motor. In the gear unit 213, the first bevel gear 214 is maintained disconnected while the second bevel gear 215 is connected to the vertical drive shaft 210 by actuation of the clutch 215′. At the same time, the third bevel gear 216 is driven by the horizontal output shaft 220 by actuation of the main clutch 224. The ICE 221 can then be operated to transmit torque to the horizontal shaft 220 and the vertical drive shaft 210 via the third bevel gear 216 and the second bevel gear 215, in order to propel the vessel in a forward direction. In order to propel the vessel in a reverse direction the main clutch 224 is deactuated. The second bevel gear 215 is then disconnected by deactuation of the clutch 215′, while the first bevel gear 214 is connected to the vertical output shaft 212 by actuation of the clutch 214′. Subsequently, the third bevel gear 216 continues to be driven by the horizontal output shaft 220 by actuation of the main clutch 224. The ICE 221 can then be operated to transmit torque to the horizontal shaft 220 and the vertical drive shaft 210 via the third bevel gear 216 and the first bevel gear 214.
[0036] According to a further example, the driveline can be operated in a hybrid mode using the electric motor 211 and the ICE 221 together. In the hybrid mode, the gear unit 213 is operated in the same way as in the ICE mode described above, wherein the rotor of the electric motor 211 is magnetized so that the motor can be operated to drive the vertical output shaft 212 to assist the ICE 221. The direction of rotation of the electric motor 211 is selected to correspond with the direction of rotation of the currently connected first or second bevel gear 214, 215.
[0037] The propelling unit 205 contains a gearbox 208 operably connected to a lower end of the vertical drive shaft 210, which can be rotated as shown by the arrow Ai to drive the counter rotating propellers 207. Gearboxes for driving counter-rotating shafts of this type are well known and will not be described in further detail.
[0038] The drive housing 204 further comprises a control unit and power electronics controller (PEC) 230 for the electric motor 211. The combined control unit and power electronics controller (PEC) 230 is also used for controlling a steering arrangement 240 described below. The outer enclosure for the drive housing 204 provides a thermal mass to absorb the heat generated by the electric motor 211 and the PEC 230. In operation, the drive housing 204 is immersed in water and the water provides effective convection cooling. The electric motor 211 is connected to the PEC 230, which supplies current to the electric motor 211 from an inboard energy storage (not shown). Control means such as a throttle and a steering means (not shown) are provided at an operator station on-board the vessel.
[0039] The propelling unit 205 is arranged to be rotatable relative to the lower surface 206 of the drive housing by a steering arrangement 240 in order to steer the vessel. The steering arrangement 240 is located in the drive housing comprises a steering system with a control unit and a steering drive unit for rotating the propelling unit about its vertical axis. The steering drive unit can comprise an electric motor. The steering drive unit drives a steering transmission comprising a pinon gear that drives a gear fixed to the propelling unit 205 about the central axis X of the vertical drive shaft 210 as indicated by the arrow A2.
[0040] The drive housing 204 in
[0041]
[0042] The gear unit 313 comprises a set of bevel gears 315, 316, 317, 319 which are in constant driving contact with each other. Each bevel gear is associated with a respective driving or driven shaft 310, 320, 312, 318 and is switchable between a connected state and a disconnected state for transferring torque to the vertical drive shaft 210. The bevel gear 316 fixed to the horizontal output shaft 320 from the ICE 321 is switchable between a driven state and a freewheeling state by a main clutch 324 adjacent the ICE 321. The bevel gear 317 fixed to the horizontal output shaft 312 from the electric motor 311 is switchable between a driven state and a freewheeling state by magnetizing and demagnetizing the rotor of the electric motor 311. Each bevel gear 319, 315 on the vertical drive shaft 310 is controllable between its connected and disconnected states by a corresponding actuatable clutch 319′, 315′ mounted adjacent the respective bevel gear. Switching the bevel gears 319, 315 can be achieved by actuation or deactuation of a suitable controllable clutch or mechanical actuator. In the subsequent text switching is performed using wet multi-plate clutches, or lamella clutches, hereafter referred to as “clutches”. Hence, each bevel gear 319, 315 on the vertical drive shaft 310 is controllable between its connected and disconnected states by a corresponding actuatable clutch 319′, 315′ mounted adjacent the respective bevel gear.
[0043] With reference to
[0044] In operation, the driveline can be operated in electric mode using the electric motor 311 for rotating the horizontal second output shaft 312 and the vertical drive shaft 310 to drive the vessel in a forward direction. In this mode, the third bevel gear 316 is allowed to rotate freely by disconnection of the main clutch 324. In the gear unit 313, the first bevel gear 319 is maintained disconnected while the second bevel gear 315 is connected to the vertical drive shaft 310 by actuation of the lower clutch 315′. At the same time, the rotor of the electric motor 311 is magnetized allowing it to be operated to transmit torque to the second horizontal output shaft 312 and the vertical drive shaft 310 via the fourth bevel gear 317 and the second bevel gear 315, in order to propel the vessel in a forward direction. Propelling the vessel in reverse direction is achieved by switching the direction of rotation of the electric motor 311.
[0045] Alternatively, the driveline can be operated in ICE mode, wherein the rotor (not shown) of the electric motor 311 is demagnetized making the second horizontal output shaft 312 freely rotatable. In the gear unit 313, the first bevel gear 319 is maintained disconnected while the second bevel gear 315 is connected to the vertical drive shaft 310 by actuation of the clutch 315′. At the same time, the third bevel gear 316 and the first horizontal output shaft 320 are operatively connected to the ICE 321 by actuation of the main clutch 324. The ICE 321 can then be operated to transmit torque to the horizontal shaft 320 and the vertical drive shaft 310 via the third bevel gear 316 and the second bevel gear 315, in order to propel the vessel in a forward direction. In order to propel the vessel in a reverse direction the main clutch 324 is deactuated. The second bevel gear 315 is then disconnected by deactuation of the clutch 315′, while the first bevel gear 319 is connected to the vertical support shaft 318 by actuation of the clutch 319′. Subsequently, the third bevel gear 316 continues to be driven the horizontal output shaft 320 by actuation of the main clutch 324. The ICE 321 can then be operated to transmit torque to the horizontal shaft 320 and the vertical drive shaft 310 via the third bevel gear 316 and the first bevel gear 319.
[0046] According to a further example, the driveline can be operated in a hybrid mode using the electric motor 311 and the ICE 321 together. In the hybrid mode, the gear unit 313 is operated in the same way as in the ICE mode described above, wherein the rotor of the electric motor 311 is magnetized so that the motor can be operated to drive the vertical output shaft 312 to assist the ICE 321. The direction of rotation of the electric motor 311 is selected to correspond with the direction of rotation of the currently connected first or second bevel gears 314, 315 selected for forward or reverse operation of the vessel using the ICE 321.
[0047] The propelling unit 305 contains a gearbox 308 operably connected to a lower end of the vertical drive shaft 310, which can be rotated as shown by the arrow Ai to drive the counter rotating propellers 307. Gearboxes for driving counter-rotating shafts of this type are well known and will not be described in further detail.
[0048] The drive housing 304 further comprises a control unit and power electronics controller (PEC) 330 for the electric motor 311. The combined control unit and power electronics controller (PEC) 330 is also used for controlling a steering arrangement 340 described below. The outer enclosure for the drive housing 304 provides a thermal mass to absorb the heat generated by the electric motor 311 and the PEC 330. In operation, the drive housing 304 is immersed in water and the water provides effective convection cooling. The electric motor 311 is connected to the PEC 330, which supplies current to the electric motor 311 from an inboard energy storage (not shown). Control means such as a throttle and a steering means (not shown) are provided at an operator station on-board the vessel.
[0049] The propelling unit 305 is arranged to be rotatable relative to the lower surface 306 of the drive housing by a steering arrangement 340 in order to steer the vessel. The steering arrangement 340 is located in the drive housing comprises a steering system with a control unit and a steering drive unit for rotating the propelling unit about its vertical axis. The steering drive unit can comprise an electric motor. The steering drive unit drives a steering transmission comprising a pinon gear that drives a gear fixed to the propelling unit 305 about the central axis X of the vertical drive shaft 310 as indicated by the arrow A2.
[0050] The drive housing 304 in
[0051]
[0052]
[0053] The gear unit 413 comprises a set of bevel gears 414, 415, 416, 419 which are in constant driving contact with each other. Each bevel gear is associated with a respective driving or driven shaft 412, 410, 420, 418 and is switchable between a connected state and a disconnected state for transferring torque to the vertical drive shaft 410. The bevel gear 416 fixed to the horizontal output shaft 420 from the ICE 421 is switchable between a driven state and a freewheeling state by a main clutch 424 adjacent the ICE 421. The bevel gear 419 fixed to the horizontal output shaft 418 from the electric motor 417 is switchable between a driven state and a freewheeling state by magnetizing and demagnetizing the rotor of the electric motor 417. Each bevel gear 414, 415 on the vertical drive shaft 410 is controllable between its connected and disconnected states by a corresponding actuatable clutch 414′, 415′ mounted adjacent the respective bevel gear. Switching the bevel gears 414, 415 can be achieved by actuation or deactuation of a suitable controllable clutch or mechanical actuator. In the subsequent text switching is performed using wet multi-plate clutches, or lamella clutches, hereafter referred to as “clutches”. Hence, each bevel gear 414, 415 is controllable between its connected and disconnected states by a corresponding actuatable clutch 414′, 415′ mounted adjacent the respective bevel gear.
[0054] With reference to
[0055] In operation, the driveline can be operated in electric mode using the electric motor 411 rotating the output shaft 412 and the vertical drive shaft 410 directly to drive the vessel in a forward direction, as described for
[0056] Alternatively, the driveline can be operated in ICE mode, wherein the rotors (not shown) of the electric motors 411, 417 are demagnetized making the vertical output shaft 412 and the second horizontal output shaft 418 freely rotatable. In the gear unit 413, the first bevel gear 414 is maintained disconnected while the second bevel gear 415 is connected to the vertical drive shaft 410 by actuation of the clutch 415′. At the same time, the third bevel gear 416 and the first horizontal output shaft 420 are operatively connected to the ICE 421 by actuation of the main clutch 424. The ICE 421 can then be operated to transmit torque to the horizontal shaft 420 and the vertical drive shaft 410 via the third bevel gear 416 and the second bevel gear 415, in order to propel the vessel in a forward direction. In order to propel the vessel in a reverse direction the main clutch 424 is deactuated. The second bevel gear 415 is then disconnected by deactuation of the clutch 415′, while the first bevel gear 414 is connected to the vertical output shaft 412 by actuation of the clutch 414′. Subsequently, the third bevel gear 416 continues to be driven by the horizontal output shaft 420 by actuation of the main clutch 424. The ICE 421 can then be operated to transmit torque to the horizontal shaft 420 and the vertical drive shaft 410 via the third bevel gear 416 and the first bevel gear 414.
[0057] According to a further example, the driveline can be operated in a hybrid mode using the electric motors 411, 417 and the ICE 421 together. In the hybrid mode, the gear unit 413 is operated in the same way as in the ICE mode described above, wherein the rotor of the electric motor 411 and/or the electric motor 417 is magnetized so that the motors can be operated to drive the vertical output shaft 412 to assist the ICE 421. The direction of rotation of the electric motors 411, 417 is selected to correspond with the direction of rotation of the currently connected first or second bevel gears 414, 415 selected for forward or reverse operation of the vessel using the ICE 421.
[0058] The propelling unit 405 contains a gearbox 408 operably connected to a lower end of the vertical drive shaft 410 , which can be rotated as shown by the arrow A.sub.l to drive the counter rotating propellers 407. Gearboxes for driving counter-rotating shafts of this type are well known and will not be described in further detail.
[0059] The drive housing 404 further comprises a control unit and power electronics controller (PEC) 430 for the electric motor 411. The combined control unit and power electronics controller (PEC) 430 is also used for controlling a steering arrangement 440 described below. The outer enclosure for the drive housing 404 provides a thermal mass to absorb the heat generated by the electric motor 411 and the PEC 430. In operation, the drive housing 404 is immersed in water and the water provides effective convection cooling. The electric motor 411 is connected to the PEC 430, which supplies current to the electric motor 411 from an inboard energy storage (not shown). Control means such as a throttle and a steering means (not shown) are provided at an operator station on-board the vessel.
[0060] The propelling unit 405 is arranged to be rotatable relative to the lower surface 406 of the drive housing by a steering arrangement 440 in order to steer the vessel. The steering arrangement 440 is located in the drive housing comprises a steering system with a control unit and a steering drive unit for rotating the propelling unit about its vertical axis. The steering drive unit can comprise an electric motor. The steering drive unit drives a steering transmission comprising a pinon gear that drives a gear fixed to the propelling unit 405 about the central axis X of the vertical drive shaft 410 as indicated by the arrow A.sub.2.
[0061] The drive housing 404 in
[0062] It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.