Air Purification Apparatuses, Systems, and Methods for Removing Particulates, Volatile Organic Compounds, and Nitrous Oxide-Containing Compounds
20220234002 · 2022-07-28
Inventors
Cpc classification
B01D53/30
PERFORMING OPERATIONS; TRANSPORTING
F24F8/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/8696
PERFORMING OPERATIONS; TRANSPORTING
B01D2257/708
PERFORMING OPERATIONS; TRANSPORTING
B01D39/06
PERFORMING OPERATIONS; TRANSPORTING
B01D2259/4508
PERFORMING OPERATIONS; TRANSPORTING
B01D53/8668
PERFORMING OPERATIONS; TRANSPORTING
F24F8/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61L2209/111
HUMAN NECESSITIES
B01D2257/404
PERFORMING OPERATIONS; TRANSPORTING
B01D46/4218
PERFORMING OPERATIONS; TRANSPORTING
F24F8/167
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/885
PERFORMING OPERATIONS; TRANSPORTING
B01D46/54
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D46/42
PERFORMING OPERATIONS; TRANSPORTING
B01D53/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Air filtration apparatuses, systems and methods for nitrous oxide and volatile organic compound (VOC) removal and non-VOC particle removal enable the removal of particulates, nitrous oxide-containing compounds, and volatile organic compounds from large volume enclosed environments. Systems incorporate HEPA filtration upstream from UV LED-assisted photo reaction chamber comprising a plurality of baffles having air flow-through airflow spaces are spaced apart along a duct, with a porous and permeable nitrous oxide-adsorbing filter oriented downstream from the UV-assisted photo reaction chamber further filtering the airflow in the system to remove nitrous oxide-containing compounds.
Claims
1. An air filtration unit comprising: an air duct, said air duct comprising an air inlet at a first end and an air outlet at a second end; a high efficiency particulate air filter oriented proximate to the air inlet; an airflow controller in communication with the air inlet; a carbon dioxide sensor in communication with the airflow controller; a pressure sensor in communication with the airflow controller; an ultraviolet light reactor the ultraviolet light reactor comprising; a plurality of baffles, each having a plurality of airflow spaces allowing airflow therethrough, disposed at spaced locations within the air duct between the air inlet and air outlet, the baffles being generally transverse to the longitudinal axis; a plurality of ultraviolet light emitting diodes mounted on each baffle; a porous and permeable photocatalytic oxidation filter module disposed between each pair of baffles, generally transverse to the longitudinal axis, such that air flows through the porous and permeable photocatalytic oxidation filter module; a porous and permeable nitrous oxide-adsorbing filter disposed downstream of the ultraviolet light reactor; and wherein the porous and permeable photocatalytic oxidation filter module contains one or more catalysts comprising titanium dioxide (TiO.sub.2), TiO.sub.2 doped with iron (Fe—TiO.sub.2), TiO.sub.2 doped with carbon (C—TiO.sub.2), or combinations thereof which, when illuminated by ultraviolet light, are operative to chemically reduce volatile organic compounds to non-volatile organic compounds.
2. The air filtration unit of claim 1, wherein the carbon dioxide sensor is in communication with at least one of the air inlet and the air outlet.
3. The air filtration unit of claim 1, wherein the pressure sensor is in communication with at least one of the air inlet and the air outlet.
4. The air filtration unit of claim 1, wherein the porous and permeable nitrous oxide-adsorbing filter comprises a solid amine-containing adsorbent.
5. The air filtration unit of claim 1, wherein the porous and permeable nitrous oxide-adsorbing filter comprises a packed solid adsorbent, said packed solid adsorbent comprising: at least one of a cellular monolith, a granular media, a metal-organic containing compound, and zeolite.
6. The air filtration unit of claim 1, wherein the porous and permeable nitrous oxide-adsorbing filter is oriented proximate to the air outlet.
7. The air filtration unit of claim 1, wherein the air filtration unit is configured to be replaceable, said air filtration unit further configured to be removable from the air duct for replacement.
8. The air filtration unit of claim 1, wherein one or more components of the air filtration unit are configured to be individually removable from the air duct.
9. The air filtration unit of claim 1, wherein one or more of the high efficiency particulate air filter, the ultraviolet light reactor, the porous and permeable photocatalytic oxidation filter module, and the porous and permeable nitrous oxide-adsorbing filter is configured to be integrated into the air filtration unit as a discrete component that is configured to be removable and replaceable.
10. The air filtration unit of claim 1, further comprising one or more heat sinks, said one or more heat sinks is configured to be-disposed within the air duct, said one or more heat sink further adapted to conduct heat away from the ultraviolet light emitting diodes.
11. The air filtration unit of claim 1, wherein the plurality of ultraviolet light emitting diodes are disposed both around a periphery of each baffle and between the plurality of airflow spaces, said ultraviolet light emitting diodes configured to maximize ultraviolet illumination of an adjacent photocatalytic oxidation filter module.
12. The air filtration unit of claim 11 wherein the porous and permeable photocatalytic oxidation filter module is spaced apart from the baffles such that both surfaces of the porous and permeable photocatalytic oxidation filter module are illuminated by ultraviolet light.
13. The air filtration unit of claim 1 wherein the porous and permeable photocatalytic oxidation filter module comprises a plurality of filters, each filter including one or more of a coarse foam, a fine foam, a fused quartz filament felt, or combination thereof, and wherein each filter is loaded with a catalyst comprising at least one of pure titanium dioxide (TiO.sub.2), TiO.sub.2 doped with iron (Fe—TiO.sub.2), TiO.sub.2 doped with carbon (C—TiO.sub.2), or combination thereof.
14. The air filtration unit of claim 1 wherein the ultraviolet light reactor comprises four baffles and three photocatalytic oxidation filter modules, and wherein the photocatalytic oxidation filter modules comprise, in order from air inlet to air outlet, 1) R25-CTR-TA-R25; 2) CTR-TA-Q25-R25-R25; and 3) R25-CTR-TA-R25, wherein R25 is a coarse foam loaded with pure TiO.sub.2; Q25 is a fused quartz filament felt loaded with pure TiO.sub.2; CTR is a coarse foam loaded with C—TiO.sub.2 and TA is a fine foam loaded with pure TiO.sub.2.
15. The air filtration unit of claim 11 wherein the ultraviolet light reactor comprises four baffles and three photocatalytic oxidation filter modules, and wherein the photocatalytic oxidation filter modules comprise, in order from air inlet to air outlet, 1) R25-TA-FTR-CTR; 2) R25-CTA-FTR-Q25-R25; and 3) R25-TA-FTR-CTR; wherein R25 is a coarse foam loaded with pure TiO.sub.2; Q25 is a fused quartz filament felt loaded with pure TiO.sub.2; CTR is a coarse foam loaded with C—TiO.sub.2; TA is a fine foam loaded with pure TiO.sub.2; and FTR is a coarse foam loaded with Fe—TiO.sub.2.
16. A method for filtering air in an enclosed environment, the method comprising: monitoring carbon dioxide concentration in an enclosed environment; initiating an air purification cycle; directing an airflow to an air inlet of an air filtration unit, said air filtration unit comprising: an air duct having a longitudinal axis, said air duct comprising an air inlet at a first end and an air outlet at a second end; a high efficiency particulate air filter unit oriented proximate to the air inlet; an airflow controller in communication with the air inlet; a carbon dioxide sensor in communication with the airflow controller; a pressure sensor in communication with the airflow controller; an ultraviolet light reactor, said ultraviolet light reactor comprising; a plurality of baffles, each of the plurality of baffles having a plurality of airflow spaces allowing airflow therethrough, said plurality of baffles disposed at spaced locations within the air duct between the air inlet and air outlet, said plurality of baffles each being generally transverse to the longitudinal axis; a plurality of ultraviolet light emitting diodes mounted on each baffle; a porous and permeable photocatalytic oxidation filter module disposed between each pair of baffles, generally transverse to the longitudinal axis, such that air flows through the porous and permeable photocatalytic oxidation filter module; a porous and permeable nitrous oxide-adsorbing filter disposed downstream of the ultraviolet light reactor; removing an amount of particulate from the airflow upstream from the porous and permeable photocatalytic oxidation filter module; illuminating the porous and permeable photocatalytic oxidation filter module with ultraviolet light from ultraviolet light emitting diodes mounted on each baffle; chemically reducing volatile organic compounds in the airflow to non-volatile organic compounds; removing an amount of nitrous oxide-containing compounds from the airflow downstream from the porous and permeable photocatalytic oxidation filter module; and wherein said porous and permeable photocatalytic oxidation filter module contains one or more catalyst, said one or more catalyst comprising at least one of pure titanium dioxide (TiO.sub.2), TiO.sub.2 doped with iron (Fe—TiO.sub.2), TiO.sub.2 doped with carbon (C—TiO.sub.2), or combinations thereof which, when illuminated by ultraviolet light, are operative to chemically reduce volatile organic compounds to non-volatile organic compounds.
17. The method of claim 16, wherein the porous and permeable nitrous oxide-adsorbing filter comprises a solid amine-containing adsorbent.
18. The method of claim 16, wherein the porous and permeable nitrous oxide-adsorbing filter is oriented proximate to the air outlet.
19. The method of claim 16 further comprising: conducting heat from the plurality of ultraviolet light emitting diodes away from the plurality of ultraviolet light emitting diodes via one or more heat sinks disposed within the air duct.
20. The method of claim 16, wherein illuminating the porous and permeable photocatalytic oxidation filter module with ultraviolet light further comprises: selecting and arranging a plurality of catalyst-loaded filters to form said porous and permeable photocatalytic oxidation filter module so as to maximize ultraviolet illumination of the plurality of catalyst-loaded filters.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0058] The present disclosure will now be described more fully hereinafter with reference to the accompanying drawings, in which aspects of the disclosure are shown. However, this disclosure should not be construed as limited to the aspects set forth herein. Rather, these aspects are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. Like numbers refer to like elements throughout.
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DETAILED DESCRIPTION
[0071] For simplicity and illustrative purposes, the present disclosure is described by referring mainly to an exemplary aspect thereof. In the following description, numerous specific details are set forth to provide a thorough understanding of the present disclosure. However, it will be readily apparent to one of ordinary skill in the art that the aspects of the present disclosure can be practiced without limitation to these specific details. In this description, well known methods and structures have not been described in detail so as not to unnecessarily obscure the present disclosure.
[0072] Present aspects are directed to apparatuses, systems, and methods for VOC removal from air in enclosed environments that can considered to be large, enclosed environments including, for example, terrestrial environments such as, for example, rooms, transportation terminals, smoke rooms, hallways, meeting areas, meeting rooms, conference halls, as well as non-terrestrial environments including, for example, extra-terrestrial rooms, buildings, space stations, etc. In addition, further present aspects are directed to apparatuses, systems, and methods for protected VOC and nitrogen-containing compound removal from the enclosed environments disclosed herein.
[0073]
[0074]
[0075] The VOC removal unit 10 comprises an air inlet 12, a duct 14 having a longitudinal axis 15, and an air outlet 16. In the representative aspect of the VOC removal unit 10 depicted in the figures, the air inlet 12 and outlet 16 have a circular cross-sectional shape, and the duct 14 has a square cross-section. However, those of skill in the art will readily recognize that other shapes can be utilized, within the scope of the present disclosure.
[0076]
[0077] The baffles 18 are disposed at spaced locations within the duct 14, between the air inlet 12 and air outlet 16. The baffles 18 are disposed generally transverse to the longitudinal axis 15 of the duct 14. As depicted in
[0078] The efficacy of the VOC removal unit 10 is greatest when the UV LEDs 24 are operated at high power (˜500 mA), thus generating a large luminous flux of UV light to activate the photoactive catalysts in the filter modules 30. However, this can generate heat, which warms the air flowing through the duct 14, increasing the load on aircraft air conditioning equipment. In one aspect a heat sink is connected to at least one, and preferably to each baffle 18 that includes LEDs 24, using heat sink mounting holes 26. This is done to maintain the life of the UV-LED lights by maintaining lower temperatures on their surface in low flow conditions, prolonging their life. In certain filter configurations (designed for those with higher flow rates) the heat sinks may not be necessary.
[0079] A porous and permeable PCO filter module 30, comprising a plurality or “stack” of filters, is disposed between each baffle 18. The PCO filter modules 30 are disposed generally transverse to the longitudinal axis 15 of the duct 14, such that air flows through the PCO filter module 30. Each PCO filter module 30 contains one or more catalysts which, when illuminated by UV light, are operative to chemically reduce VOCs to non-VOC molecules. Maximum UV illumination of all filters in each filter module 30 is thus desired, to maximize the efficacy of VOC removal. Accordingly, the PCO filter modules 30 are spaced apart from the baffles such that the entirety of both surfaces of each PCO filter module is illuminated by UV light.
[0080] If a PCO filter module 30 were directly adjacent a baffle 18, only spots on the surface of the PCO filter module 30 that contact a UV LED 24 would be illuminated. As the spacing between the PCO filter module 30 and the baffle 18 increases, the illumination spot sizes increase, and the photonic efficiency decreases. The optimal spacing is that distance at which the illumination spots just overlap, fully illuminating the entire facing surface of the PCO filter module 30, increasing the spacing beyond this distance reduces the luminous flux of UV light. In the aspect depicted in
[0081] The filters in each PCO filter module 30 are loaded with some form of titanium dioxide (TiO.sub.2). Photocatalytic oxidation occurs in the VOC removal unit 10 by illuminating the TiO.sub.2 in the filters with UV light, generating hydroxyl radicals (OH.) by reaction with water molecules in the air. The free radicals, in turn, oxidize VOCs into non-VOC molecules—primarily carbon dioxide (CO.sub.2) and water (H.sub.2O). These are returned to the airflow, avoiding the accumulation of contaminants.
[0082] Titanium dioxide is a light-sensitive semiconductor, which adsorbs electromagnetic radiation in the near UV region. The most common natural form of TiO.sub.2 is the mineral rutile. Other forms of TiO.sub.2 are anatase (also known as octahedrite) and brookite (an orthorhombic mineral). TiO.sub.2, when used as a photoactive catalyst, is primarily anatase, with a small amount of rutile. The anatase form of TiO.sub.2 requires higher light energy than the rutile form and shows a stronger photoactivity. The energy difference between the valence and the conductivity bands of a TiO.sub.2 molecule in the solid state is 3.05 eV for rutile and 3.29 eV for anatase, corresponding to a photonic absorption band at <415 nm for rutile and <385 nm for anatase.
[0083] Absorption of light energy causes an electron to be promoted from the valence band to the conduction band. This electron, and the simultaneously created positive “electron hole,” can move on the surface of the solid, where it can take part in redox reactions. In particular, water molecules in vapor state in the air are adsorbed onto the TiO.sub.2 surface where they react with the free electron, generating hydroxyl radicals (OH.). These radicals are uncharged, short-lived, highly reactive forms of hydroxide ions (OH−), bearing considerable oxidizing power. The OH. radicals can cause complete oxidation of organic compounds to carbon dioxide and water. In some aspects, the OH. radicals reduce VOCs to the following end products:
organic molecules.fwdarw.CO.sub.2+H.sub.2O
organic N-compounds HNO.sub.3+CO.sub.2+H.sub.2O
organic S-compounds H.sub.2SO.sub.4+CO.sub.2+H.sub.2O
organic Cl-compounds HCl+CO.sub.2+H.sub.2O.
[0084] Although the primary application of photocatalytic oxidation in the VOC removal unit 10 is to reduce VOCs into non-VOC molecules, the process also kills contaminants in bioaerosols, such as bacteria, molds, and fungus. In general, reduction of VOC levels in cabin air enhances comfort of passengers.
[0085] The photoactivity of TiO.sub.2 is known and has commercial applications. AEROXIDE® P25 is a nanostructured, fine-particulate pure titanium dioxide with high specific surface area. The product, available from Evonik Industries of Parsippany, N.J. (AEROXIDE® P25), is a fine white powder with hydrophilic character caused by hydroxyl groups on the surface. It consists of aggregated primary particles. The aggregates are several hundred nm in size and the primary particles have a mean diameter of approximately 21 nm. The Brunner-Emmett-Teller (BET) theory can be used to measure the surface area of the solid or porous material selected, optionally in conjunction with transmission electron microscopy (TEM) imaging to confirm pore size. Further, pore size distribution can be evaluated by Barrett-Joyner-Halenda (BJH) interpretation. The weight ratio of anatase to rutile is approximately 80/20. AEROXIDE® P25 is sold commercially as a photoactive catalyst. With its high purity, high specific surface area, and combination of anatase and rutile crystal structure, AEROXIDE® P25 is widely used for catalytic and photocatalytic applications. Other forms of pure TiO.sub.2 may also be used in PCO filter modules 30 in the VOC removal unit 10.
[0086] Additionally, the inventors have found that doping TiO.sub.2 with iron (Fe—TiO.sub.2) and carbon (C—TiO.sub.2) yield superior photocatalytic results. The UV-PCO reactor relies on adsorption of the organic compounds onto the surface of the catalyst to enable breakdown of the compounds. Doping the TiO.sub.2 with carbon or iron increases the sorption capacity of the catalyst, which allows for greater removal of VOCs from the airstream. Through doping with metal and non-metal agents the band gap energy level of TiO.sub.2 is lowered and electron-hole pair mechanism is kept constant with a longer duration for higher light absorption capability which results in better efficiency.
[0087] Table 1 below lists pre- and post-filtering concentrations of various representative VOCs (i.e., ethanol, or EtOH; acetone; and limonene) for pure TiO.sub.2, Fe—TiO.sub.2, and C—TiO.sub.2, when loaded onto various filter media types. It is clear from these data that Fe—TiO.sub.2, and C—TiO.sub.2 provide superior VOC removal results, as compared to pure TiO.sub.2.
TABLE-US-00001 TABLE 1 Relative Performance of Photoactive Catalysts Initial VOC Final VOC VOC Concentration Concentration Substrate Type (ppb) (ppb) Efficiency pure TiO.sub.2 Coarse Foam EtOH 423.40 350.22 17.2% Acetone 117.30 78.80 32.8% Fine Foam EtOH NA NA NA Acetone NA NA NA Coarse/Fine EtOH 449.00 320.20 28.6% Foam Acetone NA NA NA Fe-doped TiO.sub.2 Coarse Foam EtOH 389.20 198.70 48.9% Acetone 74.50 30.30 59.3% Fine Foam EtOH NA NA NA Acetone NA NA NA Coarse/Fine EtOH 499.30 196.70 60.6% Foam Acetone NA NA NA Limonene 39.30 9.30 68.7% C-doped TiO.sub.2 Coarse Foam EtOH NA NA NA Acetone NA NA NA Fine Foam EtOH NA NA NA Acetone NA NA NA Coarse/Fine EtOH 417.40 203.45 51.2% Foam Acetone 152.30 80.90 46.8% NA: Not Available
[0088] The photoactive catalyst—whether AEROXIDE® P25 (considered to be a “pure TiO.sub.2” according to the present disclosure), other pure TiO.sub.2, Fe—TiO.sub.2, or C—TiO.sub.2—is loaded into a porous and air- and light-permeable filter. In one aspect, the photoactive catalyst is adhered to all surface area of the filter, including within pores and passages running throughout the volume of the filter medium. In at least one aspect, the catalyst is deposited by a dip coating method, followed by drying at 80-100° C. Other methods of catalyst deposition may be used.
[0089] The type of substrate and coating methods have important effects on coating stability, photocatalytic, and mechanical performance of the filters. Porous metal substrates offer better toughness, better malleability, and lower cost than ceramic substrates. However, using metal substrate generally results in peeling coatings with cracks. This occurs at heating stage and due to difference in thermal expansion coefficients between the TiO.sub.2 and the substrate metal.
[0090] Porous TiO.sub.2 filters are commonly employed to avoid this problem. Such filters are commonly prepared by coating a TiO.sub.2 sol, slurry, or precursor liquid onto ceramic substrates, metal meshes or ceramic or metallic foam by different coating methods. After coating application, heat treatment necessary for photocatalysts activity around 500° C. is generally conducted.
[0091] In one aspect, three filter types are used in PCO filter modules 30: coarse foam, fine foam, and fused quartz filament felt. Both the porosity (number and size of pores, or voids) and the permeability (ability of fluid to flow through, which is related to interconnectivity of the pores) of each type of filter type are selected based on a contemplated use relative to VOCs of interest. The Brunner-Emmett-Teller (BET) theory can be used to measure the surface area of the solid or porous material selected, optionally in conjunction with transmission electron microscopy (TEM) imaging to confirm pore size. Further, pore size distribution can be evaluated by Barrett-Joyner-Halenda (BJH) interpretation. Porosity contributes to the surface area for adhering more photocatalytic coatings. Permeability impacts the selected volume of air that can flow through the PCO filter modules 30 to remove VOCs from the cabin air of a large aircraft, for example.
[0092] The coarse foam is a relatively open foam, with average pores size of approximately 2540 um, and high permeability. The coarse foam filter is approximately 10 mm thick. A suitable coarse foam is available from Recemat BV of the Netherlands. This material can be uniformly coated with catalyst. The coarse foam filter allows much of the incident UV light to penetrate the foam, thus illuminating successive filters. For this reason, in some aspects, a coarse foam filter is at both exterior positions of a “stack” of filters forming a PCO filter module 30. The position of coarse foam filter is also maintained on the outside of whole filter stack to start the VOC degradation in a lower specific surface area to very high specific surface area in fine foam filters.
[0093] The fine foam is a denser foam, with average pores size of approximately 800 um, and lower permeability as compared to coarse foam but with a higher surface area. The Brunner-Emmett-Teller (BET) theory can be used to measure the surface area of the solid or porous material selected, optionally in conjunction with transmission electron microscopy (TEM) imaging to confirm pore size. Further, pore size distribution can be evaluated by Barrett-Joyner-Halenda (BJH) interpretation. Accordingly, the fine foam filter is thinner than the coarse foam filter, at approximately 2-4 mm, to maintain robust airflow. This material is more difficult to coat uniformly with catalyst. A suitable fine foam is available from Alantum GMBH of Germany.
[0094] Another type of material is made from fused quartz filaments. A suitable felt of this type is QUARTZEL® felt, available from Magento of the USA. The QUARTZEL® felt is difficult to coat uniformly and presents a high resistance to air flow. Accordingly, it is used sparingly. In one aspect, only one of three PCO filter modules 30 in a VOC removal unit 10 include a fused quartz filament filter, and that module 30 includes only a single such filter. Each PCO filter module 30 comprises a plurality of catalyst-loaded filters selected and arranged to maximize UV illumination of all of the filters. That is, according to present aspects, in the present air filtration unit, the photocatalytic oxidation filter module comprises a plurality of catalyst-loaded filters selected and arranged to maximize ultraviolet illumination of each filter and through a complete depth of each filter layer.
[0095] With, in some aspects, three filter media and four types of photoactive catalysts, there are a dozen combinations of PCO filters from which to select. The number of permutations of which of these filters to stack into a filter module 30, in which order, is very large. Furthermore, different PCO filter modules. That is, different selections and arrangements of photoactive-catalyst-loaded filters can be placed in different locations along the duct 14 of the VOC removal unit 10.
[0096] In one aspect, as depicted in
[0097] In one aspect, the VOC removal unit further includes one or more heat sinks disposed within the duct and adapted to conduct heat away from the UV LEDs away and maintain their lifespan. This prevents overheating of the LEDs to prolong their life in a low flow situation.
[0098] In one aspect, the UV LEDs are disposed both around a periphery of each baffle and between the airflow spaces so as to maximize the UV illumination of adjacent PCO filter modules. The UV LEDs are mounted on interior sides of baffles adjacent the air inlet and outlet and are mounted on both sides of all other baffles, so as to illuminate the PCO filter modules from both sides. The PCO filter modules are spaced apart from the baffles such that the entirety of both surfaces of each PCO filter module is illuminated by UV light. These features ensure maximum and even illumination of the PCO filter modules by UV light.
[0099] Each PCO filter module comprises a plurality of filters, each filter selected from the group consisting of a coarse foam, a fine foam, and a fused quartz filament felt, and each filter is loaded with a catalyst which may be one or more of pure titanium dioxide (TiO.sub.2), TiO.sub.2 doped with iron (Fe—TiO.sub.2), and TiO.sub.2 doped with carbon (C—TiO.sub.2), and combinations thereof. In one aspect, each PCO filter module comprises a plurality of catalyst-loaded filters selected and arranged to maximize UV illumination of all of the filters. These materials have high durability and the arrangements facilitate the removal of VOCs.
[0100] The VOC removal unit 10 comprises four baffles 18 and three PCO filter modules 30. The PCO filter modules 30 comprise, in order from air inlet 12 to air outlet 16,
1) R25-CTR-TA-R25;
2) CTR-TA-Q25-R25-R25; and
[0101] 3) R25-CTR-TA-R25; wherein
R25 is a coarse foam loaded with pure TiO.sub.2;
Q25 is a fused quartz filament felt loaded with pure TiO.sub.2;
CTR is a coarse foam loaded with C—TiO.sub.2 and
TA is a fine foam loaded with pure TiO.sub.2.
[0102] In another aspect, with the same numbers of baffles 18 and PCO filter modules 30, the PCO filter modules 30 comprise, in order from air inlet 12 to air outlet 16,
1) R25-TA-FTR-CTR;
2) R25-CTA-FTR-Q25-R25; and
[0103] 3) R25-TA-FTR-CTR; wherein
FTR is a coarse foam loaded with Fe—TiO.sub.2.
[0104] Based on the information disclosed herein, those of skill in the art may devise numerous other selections and arrangements of both photoactive catalyst-loaded filters in each PCO filter module 30, and the PCO filter modules 30 in the VOC removal unit 10, within the scope of the present disclosure.
[0105] According to further aspects,
[0106] According to present aspects, nitrous oxide (NO.sub.2, NOR, NO) adsorbent such as, for example, an amine adsorbent, is oriented in the nitrous oxide-adsorbing filter downstream of the ultraviolet light reactor(s), as nitrous oxides are a byproduct of reactions between ammonia (a product of, for example, smoking), and oxygen in the presence of ultraviolet light. Likewise, nitrous oxides are also highly present within indoor enclosed environments including, for example, an airport, a bus terminal, a railway terminal, a planetary habitat, and other terrestrial transportation environments, etc. To further purify ambient air in such environments, present aspects reduce the exposure to nitrous oxide-containing compounds as the contemplated nitrous oxide removal region, including a nitrous oxide-adsorbing filter, in the presently disclosed air purification unit significantly reduces the nitrous oxide concentrations in the ambient air present in, for example, an occupied area of a terrestrial transportation environment including, for example, an airport, a smoking room in an airport, etc.
[0107] As shown in
[0108] According to present aspects, HEPA filters can comprise a mat of ordered or randomly arranged fibers. The fibers can include fiberglass having diameters between 0.5 and 2.0 μm. The air space between HEPA filter fibers is typically much greater than 0.3 μm. Unlike sieves or membrane filters, where particles smaller than openings or pores can pass through, HEPA filters are designed to target a range of particle sizes. These particles are trapped (they stick to a fiber) through a combination of the mechanisms including diffusion, interception, and impaction. As used in accordance with the present aspects, and as shown in
[0109] According to present aspects, the disclosed apparatuses, systems, and methods can implement a variable speed or diverted air system based upon the CO.sub.2 of the occupied space in an enclosed environment to minimize exposure of the air purifier to contaminants; having the potential to increase the lifespan of the technology and minimize maintenance costs. When the NOx is primarily produced within the unit during operation, diverting an airflow can assist in preventing the exposure of the unit to a selected level of CO.sub.2 that can be directed into the air filtration unit from the occupied space in, for example, an enclosed environment.
[0110]
[0111] As shown in
[0112] While the presently disclosed particulate and VOCs removed from ambient air in a particular surrounding can accomplish a certain desired level of purification of ambient air, as shown in
[0113] The nitrous oxide-adsorbing filter can include a solid form amine-containing packed bed, a cellular monolith, a granular media set-up, etc., and the nitrous oxide-adsorbing filter can have a separate frame housing the nitrous oxide-adsorbing filter, or the frame can be built into or otherwise incorporated and formed as a part of (e.g., integral with) the air filtration unit air outlet. The amine will be immobilized into a solid form (e.g., a monolithic contractor), rather than utilizing a liquid membrane. While amines and amine-containing compounds are contemplated for use in the nitrous oxide-adsorbing filter, other potential nitrous oxide adsorbents can include metal organic compounds, zeolites, etc., alone or in combination.
[0114]
[0115]
[0116] As shown in
[0117]
[0118] Method 400 shown in
[0119]
[0120] Method 500 shown in
[0121]
[0122] Method 600 shown in
[0123] The method 600, though not shown in
[0124] According to present aspects, the airflow rates of air delivered through the present air filtration units, and according to presently disclosed methods, can be, for example, from about 10 to about 15 ft.sup.3/minute (CFM) per occupant of purified airflow, with the understanding that the overall unit and system sizing and scale can be configured to accommodate and service enclosed environments (e.g., rooms, hallways, buildings, warehouses, garages, terrestrial transportation building environments, etc.).
[0125] Present apparatuses, systems, and methods are further understood to monitor, determine, and respond to CO.sub.2 levels determined by the CO.sub.2 sensors, and the system pressures observed, monitored, and detected by the pressure sensors. The combined factors of sensed CO.sub.2 in an environment, and the changes in sensed CO.sub.2 levels while the present systems are in operation, and further in view of sensed system pressures, can be relayed to one or more airflow controllers to adjust, in real time, airflow to be directed into the present systems.
[0126] The present disclosure can, of course, be carried out in other ways than those specifically set forth herein without departing from essential characteristics of the disclosure. The present aspects are to be considered in all respects as illustrative and not restrictive, and all changes coming within the meaning and equivalency range of the appended claims are intended to be embraced therein.