DYNAMIC CONTROLLABLE DOG CLUTCH
20220235829 · 2022-07-28
Inventors
Cpc classification
F16D27/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2011/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D11/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A dynamic controllable dog clutch (DCDC) includes a pocket plate, a notch plate, and a linear actuator having a stator and a translator. The translator is axially movable between (i) an engaged position in which a locking member axially extends through the a pocket of the pocket plate and engages a notch of the notch plate to thereby mechanically couple the pocket plate and the notch plate together to prevent relative rotation of the pocket plate and the notch plate with respect to each other about a common rotational axis and (ii) a disengaged position in which the locking member is disengaged from the notch of the notch plate to thereby mechanically decouple the pocket plate and the notch plate together to enable relative rotation of the pocket plate and the notch plate with respect to each other about the common rotational axis.
Claims
1. A dynamic controllable dog clutch assembly comprising: a pocket plate and a notch plate axially facing and supported for rotation relative to one another about a common rotational axis, the pocket plate having at least one pocket and the notch plate having at least one notch; and a linear actuator having a stator and a translator, the translator coupled to the pocket plate to rotate therewith; and the translator being axially movable between (i) an engaged position in which a locking member axially extends through the at least one pocket of the pocket plate and engages the at least one notch of the notch plate to thereby mechanically couple the pocket plate and the notch plate together to prevent relative rotation of the pocket plate and the notch plate with respect to each other about the common rotational axis and (ii) a disengaged position in which the locking member is disengaged from the at least one notch of the notch plate to thereby mechanically decouple the pocket plate and the notch plate together to enable relative rotation of the pocket plate and the notch plate with respect to each other about the common rotational axis.
2. The clutch assembly of claim 1, wherein the clutch assembly further includes a lug plate positioned between the pocket plate and the translator, wherein the lug plate is fixed relative to the locking member.
3. The clutch assembly of claim 2, wherein the locking member is provided as a separate component from the lug plate.
4. The clutch assembly of claim 3, wherein the locking member is retained within a slot of the lug plate.
5. The clutch assembly of claim 4, wherein the clutch assembly is configured so that the locking member is assembled between the translator and the lug plate and extends axially through the slot of the lug plate.
6. The clutch assembly of claim 4, wherein the clutch assembly is configured so that the locking member is assembled axially between the pocket plate and the lug plate, and wherein the locking member includes a first end that engages the slot of the lug plate and a second end that is provided through the at least one pocket of the pocket plate.
7. The clutch assembly of claim 2, wherein the locking member is integrally formed with the lug plate.
8. The clutch assembly of claim 7, wherein the lug plate includes an axially projecting hub that is cylindrical in shape.
9. The clutch assembly of claim 1, wherein the locking member is formed integrally with the translator.
10. A dynamic controllable dog clutch assembly comprising: a pocket plate and a notch plate axially facing and supported for rotation relative to one another about a common rotational axis, the pocket plate having at least one pocket and the notch plate having at least one notch; and a linear actuator having a stator, a translator, and a lug plate, the stator creating a magnetic flux when energized with electrical current, the translator and the lug plate coupled to the pocket plate to rotate therewith, the lug plate including or being coupled to an axially extending locking member and a return spring, the lug plate being axially between the translator and the pocket plate; and the translator being axially movable between (i) an engaged position in which the translator pushes the lug plate toward the pocket plate with the locking member axially extending through the at least one pocket of the pocket plate and engaging the at least one notch of the notch plate to thereby mechanically couple the pocket plate and the notch plate together to prevent relative rotation of the pocket plate and the notch plate with respect to each other about the common rotational axis and (ii) a disengaged position in which translator does not push the lug plate thereby enabling the return spring to push the lug plate away from the pocket plate with the locking member being disengaged from the at least one notch of the notch plate to thereby mechanically decouple the pocket plate and the notch plate together to enable relative rotation of the pocket plate and the notch plate with respect to each other about the common rotational axis.
11. The clutch assembly of claim 10, wherein the locking member is integrally formed with the lug plate.
12. The clutch assembly of claim 10, wherein the return spring is provided axially between the lug plate and the pocket plate, and wherein the return spring is biased so as to force the lug plate axially away from the pocket plate.
13. The clutch assembly of claim 10, wherein the locking member is provided as a separate component from the lug plate.
14. The clutch assembly of claim 10, wherein the locking member is radially oblong in shape relative to the common rotational axis.
15. The clutch assembly of claim 10, wherein the translator includes a mechanical portion that has a plurality of grooves that correspond to a plurality of prongs provided on the lug plate and that each engage a corresponding one of the plurality of grooves of the mechanical portion of the translator.
16. A dynamic controllable dog clutch assembly comprising: a pocket plate and a notch plate axially facing and supported for rotation relative to one another about a common rotational axis, the pocket plate having at least one pocket and the notch plate having at least one notch; and a linear actuator having a stator and a translator, the stator creating a magnetic flux when energized with electrical current, the translator coupled to the pocket plate to rotate therewith; and the translator being axially movable depending on the magnetic flux between (i) an engaged position in which a locking member axially extends through the at least one pocket of the pocket plate and engages the at least one notch of the notch plate to thereby mechanically couple the pocket plate and the notch plate together to prevent relative rotation of the pocket plate and the notch plate with respect to each other about the common rotational axis and (ii) a disengaged position in which the locking member is disengaged from the at least one notch of the notch plate to thereby mechanically decouple the pocket plate and the notch plate together to enable relative rotation of the pocket plate and the notch plate with respect to each other about the common rotational axis; wherein the translator is axially moveable to the engaged position in response to the magnetic flux and axially moveable to the disengaged position as a result of one or more return springs biasing the pocket plate axially away from the translator.
17. The clutch assembly of claim 16, wherein the at least one pocket of the pocket plate is a plurality of pockets, the at least one notch of the notch plate is a plurality of notches, and the clutch assembly includes a plurality of locking members including the locking member that, when the translator is in the engaged position, each extend through one pocket of the plurality of pockets of the pocket plate and engage one notch of the plurality of notches of the notch plate.
18. The clutch assembly of claim 16, further comprising a lug plate, wherein the plurality of springs are positioned axially between the pocket plate and the lug plate.
19. The clutch assembly of claim 16, further comprising a lug plate, wherein the locking member is provided as a separate component from the lug plate, and the clutch assembly is configured so that the locking member is assembled between the translator and the lug plate and extends axially through a slot of the lug plate.
20. The clutch assembly of claim 16, wherein the locking member is formed integrally with the translator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0043] Detailed embodiments of the present disclosure are disclosed herein; however, it is to be understood that the detailed embodiments are merely exemplary of the disclosure that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present disclosure.
[0044] Referring now to
[0045] Per the disclosed linear actuator with dog clutch, the pocket plate 113 and the notch plate 116 are axially facing, the pocket plate 113 includes a set of axially oriented pockets 115, the notch plate 116 includes a set of axially oriented notches 117, and the linear actuator 114 further includes a lug plate 121, a set of (e.g., three) locking elements (e.g., lugs) 123, and a set of (e.g., three) return springs 125. The translator 120 and the lug plate 121 are assembled to and rotate with the pocket plate 113, with the lug plate 121 being axially between the translator 120 and the pocket plate 113. The springs 125 are biased to move the lug plate 121 away from the pocket plate 113 and thereby move the locking elements 123 away from the notches 117 of the notch plate 116.
[0046] The translator 120 is movable toward the pocket plate 113 to an engaged (“on”) position of the DCDC 112 and away from the pocket plate 113 to a disengaged (“off”) position of the DCDC 112. The translator 120 in moving to the engaged position overcomes the force of the springs 125 and moves the lug plate 121 to be positioned adjacent to the pocket plate 113. In the engaged position, the locking elements 123 extend through the pockets 115 of the pocket plate 113 and engage the notches 117 of the notch plate 116, which allows the DCDC 112 to transmit torque. The translator 120 in moving to the disengaged position enables the springs 125 to move the lug plate 121 to be positioned away from the pocket plate 113. In the disengaged position, the locking elements 123 do not extend through the pockets 115 of the pocket plate 113 and thereby do not engage the notches 117 of the notch plate 116 (instead, the locking elements 123 extend into the pockets 115 but do not extend through the pockets 115 and into the notches 117 of the notch plate 116). With reference to
[0047] Further information regarding the DCDC 112 having disclosed linear actuator with dog clutch includes the following. Garage shifts: radial DCDCs with solid plungers achieve this through the “spring” that the linear actuator provides; the translator can “stage” itself and fall into the lock position when ready. If the passive latch cross-over point is before locking element to notch plate first point of contact, it will drop into the notch when able. Clutch state sensing: an issue with a DCC using a customary linear actor is sensing when the clutch is ‘open’ vs ‘closed’; a sensor on the lug plate 121 directly tells the state of the clutch (there is not a time when the lug plate 121 is in the off position while the clutch is still holding torque).
[0048] Referring now to
[0049] The notch plate 216 and the stator of the DCDC 212 are the same or similar to the notch plate 116 and the stator 122 of the DCDC 112. However, in the second embodiment, the translator 220 includes the set of locking elements 223 integrated thereon (i.e., locking elements 223 are directly attached to translator 220). Accordingly, the DCDC 212 does not include a lug plate, such as the lug plate 121, or return springs, such as the return springs 125. The translator 220 further includes connection tabs 227 integrated thereon. The pocket plate 213 further includes connection recesses 229. The connection tabs 227 of the translator 220 are engaged with respective connection recesses 229 of the pocket plate 213 to thereby connect the translator 220 and the pocket plate 213. Accordingly, the pocket plate 213 laterally moves in correspondence with lateral movement of the translator 220.
[0050] As described and illustrated, the DCDC 112 in the first embodiment, with reference to
[0051] In the second embodiment, with reference to
[0052] Further information regarding the DCDC 212 having the disclosed linear actuator with dog clutch includes the following. Garage shifts: radial DCDCs with solid plungers achieve this through the “spring” that the linear actuator provides; the translator can “stage” itself and fall into the lock position when ready. If the passive latch cross-over point is before locking element to notch plate first point of contact, it will drop into the notch when able. Disengagements: the fire off single should be fired off during a torque reversal; linear actuators move very fast, so this should not be an issue; with 8.5 ms linear actuator travel time and 2° transitional backlash, the max acceleration during the torque reversal is 9227 rpm/sec. Clutch state sensing: an issue with a DCDC using a customary linear actuator is sensing when the clutch is ‘open’ vs ‘closed’; a sensor on the translator 220 directly tells the state of the clutch (there is not a time when the translator 220 is in the off position while the clutch is still holding torque).
[0053] Referring now to
[0054] Referring now to
[0055] Referring now to
[0056] Referring now to
[0057] Referring now to
[0058] The guide collar 454 of the translator 420 includes a smaller diameter portion 455 that is carried radially within the armature collar 456 and a larger diameter portion 457 that has a larger diameter (i.e., larger radial extent) compared to the smaller diameter portion 455. The guide collar 454 is provided axially between the armature collar 456 and the lug plate 421 and the smaller diameter portion 455 is axially adjacent to the armature collar 456 and the larger diameter portion 457 is axially adjacent to the lug plate 421. A plurality of grooves 459 are defined by angled or chevron-shaped walls that extend radially inward from the larger diameter portion 457 and the smaller diameter portion 455. The lug plate 421 includes a plurality of slots 463 that have an opening provided within a first axially-facing surface of the lug plate 421. The slots 463 are each pentagonally shaped and, in particular, house-shaped pentagonal (i.e., a pentagon formed from a triangle with its hypotenuse on a side of a rectangle)—in the illustrated embodiment, a vertex of the pentagon is blunted flat. The slot 463 may be pentagonally-shaped completely therethrough or may change shape part way through the lug plate 421. The lug plate 421 also includes a plurality of guide posts or prongs 467 that are aligned with and configured to be received by the plurality of grooves 459 of the guide collar 454. The prongs 467 and grooves 459 may be correspondingly triangular-shaped or chevron-shaped in normal cross section. The plurality of grooves 459 may be spaced evenly about the common rotational axis and extend axially away from the second axially-facing surface of the lug plate 421. In the illustrated embodiment, there are six grooves 459, each of which engages one of the six prongs 467 of the lug plate 421. Of course, in other embodiments, another suitable number of grooves and prongs can be used. Also, in some embodiments, including in the illustrated embodiment of
[0059] The locking elements 423 are separate pieces that are not formed as a part of a plate, such as being formed and integral with the lug plate 421 or the translator 420, but are separate components that are disposed between the lug plate 421 and the pocket plate 413. The locking elements 423 each includes a pocket plate engaging portion 469 that engages a corresponding slot 463 of the lug plate 421 at a first axial end and a lug plate engaging portion 471 that engages an axially-oriented pocket 415 of the pocket plate 413 at a second axial end. The pocket plate engaging portion 469 is axially-elongated in that it extends axially away from the lug plate engaging portion 471. The locking elements 423 each include two flanges or ears 473 that extend outward and perpendicularly from an outer side surface of the locking element 423. The flanges 473 are configured to be seated against corresponding shoulders within a corresponding slot 463 of the lug plate 421 to axially locate the locking elements 423 with respect to the lug plate 421. The lug plate engaging portion 471 also includes an axially-extended portion 475 that extends axially beyond the flanges 473 and into engagement with a slot in a hub extending axially away from a flange of the lug plate 421. A plurality of fasteners may be circumferentially aligned with the slots 463 of the lug plate 421 and may extend radially through the flange of the lug plate 421 and into engagement with radially outer portions of the locking elements 423 to retain the locking elements 423 to the lug plate 421.
[0060] In the engaged position, the locking elements 423 extend through the axially-oriented pockets 415 and into the notches 417 of the notch plate 416. The axially-oriented pockets 415 of the pocket plate 413 are each radially oblong slots or passages that extend axially though the pocket plate 413. The radially oblong shape of the pockets 415 corresponds to the cross-sectional shape of the pocket plate engaging portion 469. The notches 417 of the notch plate 416 are similarly shaped—i.e., are radially oblong. As shown in the illustrated embodiment, there may be a fair number of notches 417 (e.g., 18 notches as shown in
[0061] In embodiments, the translator 120,220,320,420 is actuated to engage the clutch to hold torque in some manner. For example, with reference to
[0062] Firing off which would disengage the clutch is slightly different for different embodiments. For example, with respect to the DCDC 112, firing off occurs by supplying current to the stator 122 which would actuate the translator 120 to the right regardless if the clutch was holding torque or not. When the clutch releases torque, the return springs 125 between the translator 120 and the lug plate 121 would push the translator 120 to the disengaged position. And, with respect to the DCDC 212, firing off occurs by supplying current to the stator during a torque reversal since this design cannot disengage while holding torque. It is noted that the linear actuator 214 used for this clutch offers a spring force between the translator 220 and the stator, and embodiments of the present disclosure utilize that to fire in the on direction.
[0063] Referring now to
[0064] Referring now to
[0065] Referring now to
[0066] Finally, the subject matter of this application is presently disclosed in conjunction with several explicit illustrative embodiments and modifications to those embodiments, using various terms. All terms used herein are intended to be merely descriptive, rather than necessarily limiting, and are to be interpreted and construed in accordance with their ordinary and customary meaning in the art, unless used in a context that requires a different interpretation. And for the sake of expedience, each explicit illustrative embodiment and modification is hereby incorporated by reference into one or more of the other explicit illustrative embodiments and modifications. As such, many other embodiments, modifications, and equivalents thereto, either exist now or are yet to be discovered and, thus, it is neither intended nor possible to presently describe all such subject matter, which will readily be suggested to persons of ordinary skill in the art in view of the present disclosure. Rather, the present disclosure is intended to embrace all such embodiments and modifications of the subject matter of this application, and equivalents thereto, as fall within the broad scope of the accompanying claims.