WEARABLE AUTO-INJECTOR DEVICES AND METHODS
20220233775 · 2022-07-28
Inventors
Cpc classification
A61M5/204
HUMAN NECESSITIES
A61M2005/208
HUMAN NECESSITIES
A61M2205/3553
HUMAN NECESSITIES
A61M5/14244
HUMAN NECESSITIES
A61M5/2033
HUMAN NECESSITIES
A61M2230/04
HUMAN NECESSITIES
A61M2205/58
HUMAN NECESSITIES
A61M5/50
HUMAN NECESSITIES
International classification
A61M5/20
HUMAN NECESSITIES
Abstract
Wearable auto-injector devices, systems and methods prevent medication administration in a device-worn state using a mechanism that prevents administration medication or by making it impossible or operationally impractical to physical orient or align the device to achieve injection. The device includes a housing, an attachment component enabling the housing to be worn by a user, and a medication delivery system including a needle and a medication reservoir. An advancement system advances the needle into a user's skin and causes the medication to flow through the needle. Various advancement systems, error-reduction mechanisms, attachment alternatives, and optional monitoring and communications capabilities are disclosed.
Claims
1. A device for injecting a medication, comprising: a housing; an attachment component enabling the housing to be worn by a user; a medication delivery system disposed within the housing, the delivery system including a needle and a medication reservoir in fluid communication with the needle; an advancement system disposed within the housing, the advancement system being operative to advance the needle through a user's skin and cause the medication to flow from the reservoir and through the needle for injection of the medication; wherein the device transitions from a worn state, wherein the attachment component is fully secured to the housing, to an unworn state, wherein at least a portion of the attachment component is detached from the housing; and wherein the medication cannot be administered in the worn state.
2. The device of claim 1, wherein the medication is epinephrine.
3. The device of claim 1, further including a mechanism disposed within the housing that prevents the medication from being administered in the worn state.
4. The device of claim 1, wherein the device cannot be physically oriented for injection in the worn state.
5. The device of claim 1, wherein the attachment component is a strap adapted to encircle a user's wrist or other body part.
6. The device of claim 1, wherein component is unsecured by separating at least a portion of the attachment component from the housing.
7. The device of claim 1, wherein the advancement system includes one or more compressed springs that are released to advance the needle or cause the medication to flow.
8. The device of claim 1, wherein the advancement system uses a compressed gas to advance the needle and cause the medication to flow.
9. The device of claim 1, wherein the advancement system includes a battery-operated motor or other electromechanical unit to advance the needle and cause the medication to flow.
10. The device of claim 1, wherein the advancement system uses a multi-step activation sequence.
11. The device of claim 1, wherein the advancement system is triggered by urging the device against tissue.
12. The device of claim 1, wherein the advancement system is triggered by through a manual manipulation of the housing.
13. The device of claim 1, further including at least one mechanism for preventing exposure of the needle until use.
14. The device of claim 13, wherein the mechanism is a moveable shield.
15. The device of claim 13, wherein the mechanism prevents exposure in the worn state.
16. The device of claim 1, further comprising apparatus for limiting premature activation of the advancement system.
17. The device of claim 16, wherein the apparatus for limiting premature activation of the advancement system is a manually operated mechanism.
18. The device of claim 16, wherein the apparatus for limiting premature activation of the advancement system includes a sensor for detecting a specific condition; and further including a mechanism that prevents premature activation unless the specific condition is detected.
19. The device of claim 18, wherein the specific condition includes one or more of the following: temperature, proximity, capacitance and resistance.
20. The device of claim 1, further comprising apparatus that places the device into a non-injectable state after activation of the advancement system.
21. The device of claim 1, wherein the reservoir is refillable without removing the reservoir from the housing.
22. The device of claim 1, wherein one or more of the following are replaceable: the needle; the reservoir; the advancement system; and compressed gas.
23. The device of claim 1, further comprising at least one indicator that informs a user as to an operational status of the device.
24. The device of claim 23, wherein the operational status includes one or more of the following conditions: the device is in worn state; the device is ready or primed for use; the device is delivering medication; and medication delivery complete.
25. The device of claim 23, wherein the indicator is a visual, audible or tactile indicator.
26. The device of claim 1, further comprising one or more of the following also disposed within the housing: a clock or other timekeeping element; a heart-rate monitor; pedometer; pulsometer; blood-pressure monitor; electromyography (EMG) sensor; Global Positioning System (GPS) sensor; and a sensor operative to detect a biomarker.
27. The device of claim 1, further comprising apparatus for wired or wireless communication with an external or remote device.
28. The device of claim 27, wherein the wireless communication is performed using one or more of Bluetooth, RFID, near-field communication (NFC), and cellular communications.
29. The device of claim 1, wherein the device is configured to perform one or more of the following functions: record sensor data, activation events or medication delivery events; and communicate with emergency personnel when the device becomes ready for activation, delivers medication, or completes delivery of medication.
30. The device of claim 1, wherein the device is configured to communicate with a smartphone to perform one or more of the following functions: record sensor data, activation events or medication delivery events; and communicate with emergency personnel when the device becomes ready for activation, delivers medication, or completes delivery of medication.
31. The device of claim 1, further comprising one or more visual, audible or tactile alerts to indicate if the medication will expire or become compromised due to environmental factors.
32. The device of claim 1, wherein the attachment component is secured to an existing wearable accessory.
33. The device of claim 32, wherein the wearable accessory is wrist, ankle or neck worn.
34. The device of claim 1, wherein instructions for use of the device are located on the attachment component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0042] By way of introduction,
[0043] A user transitions the device from a ‘worn’ state, wherein the device is physically coupled to the user, to an ‘unworn’ state, wherein device is detached. In the ‘worn’ state, the device will have a limited ability to deliver the therapeutic medication. This limitation may be an explicit preventative measure built into the device, such as a lockout mechanism, or an implicit limitation, such as the difficulty in aligning and impaling the skin when the device is in a worn configuration.
[0044] In a preferred embodiment, the device 10 is worn on the wrist, similar to a conventional wristwatch. In this embodiment, the housing 12 may resemble the main body of a watch, with a strap similar to a watch strap. The device may also function as a watch or other body-worn device, powered by mechanical and/or electrical components and/or readouts. Such multi-functional characteristics of the device further increase the likelihood that users will keep it on their person at all times. As such, the device may include one or more of: the following features: timekeeping, heart-rate monitor, blood-pressure monitoring, pedometer, GPS, pulsometer, surface electromyography (EMG), other surface-based biomarker detection, or other features available on marketed smartwatches. In one embodiment, the device contains Bluetooth, RFID, or other near-field communication technology. In a sub-embodiment, this technology is used to communicate with a smartphone, and can be used to record and visualize the data being tracked by the sensors disclosed herein, including activation and/or delivery-of-medication events.
[0045] The advancement system 20 may be driven by springs that are released from a compressed or extended state. Alternatively, the advancement system 20 may be comprised of a mechanism to increase pressure in the reservoir 18, thus causing advancement of the medication into the patient. For example, a plunger may be advanced into the reservoir, thus pushing the medication into the patient. The advancement mechanism 20 may release a compressed fluid into a cavity immediately proximal to a plunger, thereby advancing the plunger toward the patient. As a further alternative, the advancement system 20 may be electro-mechanically powered, such as by a motor and battery system enclosed in the housing 12. In these and other embodiments, one of multiple mechanisms can be employed to “prime” or allow subsequent activation of the advancement system. This may be carried out by pressing the device against a target tissue, in which case a reaction force on the device causes activation. Activation may also be caused by input by a user's hand, such as pressing on a button or twisting a dial.
[0046] One or more safety mechanisms can be employed to prevent premature activation of the advancement system. As one example, activation may be mechanically prevented until the device is pressed against the target tissue. In another embodiment, activation may be mechanically prevented until an attachment component (e.g. strap) is separated from the housing by the user. In embodiments wherein the activation is performed by a motor, electrical signals may be used as a safety mechanism. In certain embodiments, the safety mechanism can be defeated by digital detection of the target tissue. That is, the device may prevent advancement of the needle or activation of the delivery system until the tissue is detected by one or more of: temperature, proximity, capacitance, optical and/or resistance sensors. For example, capacitive sensors on the surface of the device could signal contact with tissue and thereby allow for activation of the motor by the activation mechanisms described above. The device may use any type of sensor to identify presence or proximity of the tissue; the listed sensor types are intended to be illustrative and non-limiting.
[0047] Physical alignment, including rotational motion may be used for ensuring that the medication cannot be delivered prior to the intended time of delivery. For example, rotation of a user input mechanism on the housing could cause rotation of the reservoir so as to align the longitudinal axis of the needle and reservoir, and thereby allow communication between the two. Alternatively, rotation of a user input mechanism on the housing could cause rotation of a valve that governs communication between the reservoir and the needle and/or the reservoir and the activation mechanism.
[0048] If a shield mechanism 12 is provided, retraction thereof to keep the needle hidden until the user is ready to deliver the medication can be triggered by one or more of: the safety mechanisms described above or alternative mechanisms. Indeed, the device 10 may contain multiple safety mechanisms that must be defeated in order to advance the needle, deliver the medication, and/or retract the needle. These mechanisms may be dependent on one another. For example, the user may need to press the device against the target tissue before the user is able to squeeze a mechanical button, which in turn must be done before the user is able to press a button to trigger the activation mechanism.
[0049] The device 10 may include a mechanism to put the device into a safe state after the medication has been delivered. This may be caused by moving the needle or the needle and reservoir assembly away from the target tissue after completion of delivery. In mechanical embodiments, this may be effected by a compressed or extended spring that is held in place until the plunger can complete its full stroke (which corresponds with complete delivery of the medication). In embodiments where the delivery is activated by a motor, the retraction of the needle, needle and reservoir assembly, or needle and reservoir and plunger assembly may be effected by the motor.
[0050] Device re-usability is possible in accordance with the invention. The device 10 may be designed to be refilled by adding medication to the reservoir 18 after depletion. This may be accomplished using a separate port, conduit or syringe system to access the reservoir and inject the new medication. As an alternative, the device may be designed to support exchange of one or more parts of the delivery system, such as the needle, reservoir, and/or plunger. If the advancement mechanism 10 is powered by the release of compressed fluid, re-use could include replacement of the compressed fluid cartridge.
[0051] Ensuring proper use of the device is essential in life-threatening emergencies such as those that are targeted by this device. Providing clear instructions for use is critical in order to support reliable and repeatable use. Instructions for use may be located on the housing 12 or attachment component, such as a wrist strap. Clear communication to the user that the device is in a primed, activated, or completed state is important for correct use as well. An indicator on the device may change in response to the transition between states. For example, an indicator may change when the device transitions from a typical ‘worn’ state, to a ‘ready to deliver’ state, to a ‘delivering medication’ state, and/or to a ‘delivery complete’ state. The indicator may be visual, audible, or tactile. In embodiments in which the indicator is visual, this could include text, color change, or a mechanical change in the exterior housing. In embodiments where the indicator is audible, this could be caused by a mechanical trigger, such as an audible ‘click’, or electronic, such as with a battery and speaker system. In embodiments where the indicator is tactile, this could be caused by a mechanical trigger, such as a tactile ‘click’, or electronic, such as with a battery and haptic vibration system.
[0052] The device 10 may further be configured to automatically contact emergency personnel when it is activated via an integrated communication device. The device may accomplish this through wireless or wired connections, as via connection with a smartphone or other device.
[0053] Medication to be stored in the reservoir 18 typically has a limited duration of efficacy; after the expiration date, the medication is no longer certified for use. All medical devices of this type are required to have an expiration date listed on the packaging. The device 10 may therefore include one or more additional indicators to communicate that the contained medication is past its expiration date. The indicator(s) may be of any of the types of indicators listed throughout this application.
[0054] Medication to be stored in the reservoir 18, such as epinephrine, is subject to accelerated degradation associated with environmental factors, such as temperature. This is critical information for users, as the concentration of the needed medication can decline substantially, such as when an epinephrine auto-injector is stored in a car during summer months. The device may therefore include an indicator to communicate that environmental factors may have compromised the therapeutic. A change in this indicator may be caused by the device being exposed to temperatures at or above (or at or below) a specific temperature for a duration of time. As a point of reference, some marketed autoinjectors for epinephrine have a maximum recommended storage temperature of 25° C. An example of this feature in this device could be a material that undergoes a color change when it is heated above 25° C. for a prolonged period of time. The indicator(s) may be of any of the types of indicators listed throughout this application.
[0055] All of the device characteristics described herein may also be applied to a device that attaches to an existing accessory, rather than being a standalone device. For example, the device 10 may be an attachment to a conventional wristwatch, in which the external housing and delivery system are affixed to the wristwatch, and utilize the existing attachment mechanism (e.g. wrist strap) to remain accessibly located on the patient. In this embodiment, the detachment of the housing and delivery system from the conventional wristwatch could serve similar safety functions to the detachment from the strap in the preferred embodiment (in which all aspects are integrated in a single device). Note that “wristwatch” should be taken to include “smart” watches, and “existing accessory” may be taken to include other body-worn objects such as necklaces and bands or straps that at least partially encircle extremities or other body parts.
[0056] Note further that internal components maybe duplicated in accordance with different embodiments of the invention.
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[0058] In configurations with multiple advancement systems, such as those shown in
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[0061] An activation button 129 is shown above plunger 105, with two elongate members 130 on either side of the reservoir. A spring 134 is shown connected to the plunger 105. This spring 134 constraints the distance between the activation button and the plunger 105. In the embodiment shown, the elongate members 130 are biased inward, and are only forced to the outside of the reservoir due to the mechanical interference between the member 130 and the reservoir 104. Without the presence of the reservoir, the members 130 would move inward toward the vertical longitudinal axis of the device.
[0062] When the device 100 is to be used, the user removes the strap 136 thus exposing the bottom aspect of the shield 103. The bottom aspect of shield 103 is pressed against the target tissue when the device is to be used. Shield 103 translates upward along slots 111, thereby exposing the needle 102. Springs 135 resist this upward motion and ensure that the exposure of the needle is intentional. Shield 103 has two elongate members 133 as well. As the shield translates upward, the shield's elongate members 133 contact the activation button's elongate members 130, forcing them upward. Once the members 130 are no longer forced outward by the lateral aspects of the reservoir 104, they move inward and rest above the top of the plunger 105. The user then presses down on the activation button 129, causing a downward force on the plunger 105, thus propelling the medication in reservoir 104 into the needle 102 and into the user. Other features shown in
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