BOAT LIFT SYSTEMS AND METHODS
20220234700 · 2022-07-28
Inventors
Cpc classification
International classification
Abstract
The present invention relates to boat controllers that provide improved methods for raising and lowering watercraft into and out of water. Controllers of the invention allow for the automated maintenance of otherwise manual procedures for boat lifts. Advantageously, systems of the present invention can be operated remotely. Such remote operation is particularly advantageous during, or in preparation for, inclement weather conditions.
Claims
1. A boatlift system comprising a) a controller having an air manifold, a microprocessor having a pressure sensor, and a blower motor that is attached to a first end of a blower hose, wherein the second end of the blower hose is attached to a purge hose, and the microprocessor is attached to a first end of a sensor wire that is attached at its second end to an elevation sensor, wherein the elevation sensor includes an accelerometer and a gyroscope sensor; and b) an input-output mechanism to transmit and receive a signal to/from the controller.
2. The boatlift system of claim 1, wherein the microprocessor sends and receives input from the elevation sensor.
3. The boatlift system of claim 1, wherein a first electric ball valve is attached to the blower hose.
4. The boatlift system of claim 1 further comprising a passive vent hose that is attached to the air manifold.
5. The boatlift system of claim 4, wherein a manual ball valve is attached to the passive vent hose.
6. The boatlift system of claim 1 further comprising an active vent hose that is attached to the air manifold.
7. The boatlift system of claim 6, wherein a second electric ball valve is attached to the active vent hose.
8. The boatlift system of claim 1 further comprising a large air hose that is attached to the air manifold.
9. A method of making a boatlift system comprising a) constructing a controller having an air manifold, a microprocessor, and a blower motor that is attached to a purge hose; b) attaching the microprocessor to a first end of a sensor wire; c) attaching the second end of the sensor wire to an elevation sensor, wherein the elevation sensor comprises an accelerometer and a gyroscope sensor, such that the elevation sensor is able to transmit and receive a signal to/from the controller.
10. The method of making of claim 9 further comprising a passive vent hose, an active vent hose, and a large air hose that are attached to the air manifold.
11. The method of making of claim 10, wherein a manual ball valve is attached to the passive vent hose, a first electric ball valve is attached to the blower hose, and a second electric ball valve is attached to the active vent hose.
12. A method of using a boatlift system comprising a) programming a controller that includes a microprocessor to direct a boatlift or boatlift frame to rise or descend to one or more specified heights relative to a body of water; b) attaching an elevation sensor, wherein in the elevation sensor includes an accelerometer and a gyroscope sensor, to the controller; c) measuring a position change in a boatlift; and d) operating the controller to raise or lower the boatlift or boatlift frame to a programmed height.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0042] The following drawings form part of the present specification and are included to further demonstrate certain aspects of the present invention. The invention may be better understood by reference to one or more of these drawings in combination with the detailed description of specific embodiments presented herein.
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[0047] 4A is a top view.
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DETAILED DESCRIPTION
[0062] Systems of the present invention can be integrated with all types of boatlifts (i.e. floating, suspended, and bottom standing boatlifts). Those of skill in the art will appreciate that the systems provided by the invention solve problems that are most often encountered in environments in which floating boatlifts are used. Thus, for illustrative purposes and better clarity, the invention is illustrated as part of a floating boatlift in accompanying
[0063] The present invention provides improved boatlift systems that allow an operator (user) to customize lift positions and to better maintain or adjust a watercraft's position on a lift relative to the water level even when the water level varies unpredictably. The invention reduces, or even eliminates, sensor malfunctions that are associated with a sensor's exposure to water or the environment and that prevent watercraft from being maintained at a desired position relative to the water level. Advantageously, the invention allows a user to operate a boatlift and to maintain a watercraft's relative position remotely.
[0064] In an alternative embodiment, the controller 1 includes a sensor wire 26 and an elevation sensor 27 that are linked to a boatlift frame arm 28. This alternative embodiment does not necessarily include the first coupler 25, the second coupler 21, the purge hose 23, or the purge valve 14. Compare
[0065] To adjust a lift's position, and thereby a watercraft's position, the invention provides a controller 1. Internally, the controller 1 includes an air manifold 20, a blower motor 13, a blower hose 24 with an electric ball valve 15 (i.e. a first electric ball valve) and a coupler 25 (i.e. a first coupler), a purge hose 23 with a purge valve 14 (also referred to herein as a purge solenoid or a solenoid valve) and a coupler 21 (i.e. a second coupler), a passive vent hose 17 with a manual ball valve 16, a small air hose 6, a regular (active) vent hose 18 with an electric ball valve 19 (i.e. a second electric ball valve), and a microprocessor 22. A controller that operates a floating lift also includes a large air hose 7. See
[0066] Those of skill in the art will be familiar with the general operation of automated lift systems and floating lift systems. In particular, the skilled artisan will appreciate that air pressure is used to raise and lower floating lifts. In the present invention, during normal (i.e. powered) operation the first electric ball valve 15 is opened so that air flows from the blower motor 13 through the blower hose 24 into the air manifold 20 and through the large air hose 7 to pump air into a lift's air tanks to raise the lift. To lower the lift, the second electric ball valve 19 is opened so that air escapes from the lift's tanks back through the large air hose 7 into the air manifold 20 and out the regular (active) vent hose 18 to the external environment. During manual operation (i.e. the blower motor is not operated), a lift can be lowered by manually opening the manual ball valve 16 so that air can flow from a lift's tanks through the large air hose 7 into the air manifold 20 and out the passive vent hose 17.
[0067] The small air hose 6, passive vent hose 17, large air hose 7, and regular (active) vent hose 18 extend externally from the controller. The passive vent hose 17 and regular (active) vent hose 18 are relatively short and extend by at least about 1 inch to 6 inches, preferably by about a foot, more preferably by 2 feet, 3 feet, or more into the external environment. The exterior (far) ends of both of these hoses are sufficiently open so that air can be vented through them.
[0068] All of the air hoses are flexible hoses or tubes. Preferably, these hoses are resistant to degradation in outdoor environments. More preferably, these hoses are composed of flexible hosing or tubing that is resistant to degradation from temperature fluctuation, water, especially saltwater, and sunlight. The small air hose 6 may be composed of any air hose having a relatively small interior diameter that can be attached to the rigid tube 5 and the controller 1. Preferred small air hoses have a relatively small interior diameter (e.g. less than one-inch and greater than 0.123 inches). The interior diameters of other hoses in the invention are generally larger than that of the small air hose 6. Those of skill in the art will appreciate that the sizes of the hoses will be influenced by the rate at which air moves through the hoses, their overall lengths, and the environment.
[0069] The near end of the small air hose 6 attaches to the microcontroller 22. It may attach directly to the microprocessor 22, or alternatively, a suitable coupler may be used to attach the small air hose 6 to the microprocessor 22. The far end of the small air hose 6 attaches, either directly or with a coupler, to a rigid tube 5 that is attached to the lift 3. See
[0070] This rigid tube 5 has an open end and a closed end. The rigid tube 5 is oriented vertically such that its open end is directed downward, and its closed end is pointed upward. The upper end of the rigid tube 5 may be closed by a variety of suitable means that are known in the art. It is only necessary that the means chosen to close (or seal) the upper end results in a sufficiently airtight seal so that when the open end of the rigid tube 5 is submerged in water, air is trapped within the rigid tube 5.
[0071] In the alternative embodiment, small air hose 6 is replaced by a sensor wire 26 that is attached to microcontroller 22 at one end (a first end) and at its other end (a second end) is attached to the elevation sensor 27. Also in the alternative embodiment, blower hose 24 preferably connect directly to the first electric ball valve 15 and the first coupler 25 is not present. Similarly, the second couple 21, purge hose 23, and purge valve 14 are not present. See
[0072] The microprocessor 22 comprises a variety of sensors. Those of skill in the art will appreciate that the exact number, composition, and arrangement of sensors depends upon the number and type(s) of systems (e.g. security or lighting) and number of lifts that are to be operated by a controller 1. In some instances, multiple controllers may be combined togther. See
[0073] At least one of the sensors of the microcontroller 22 is a height sensor (also referred to herein as a lift height sensor, water pressure sensor, or lift position sensor) that is able to measure the air pressure within the small air hose 6. The air pressure within the small air hose 6 reflects the air pressure within the rigid tube 5 that is coupled (connected) to the small air hose 6. Specifically, the air pressure within the small air tube 6 correlates linearly with changes in the air pressure in the rigid tube 5 as it is raised or lowered in the water. The air pressure within the rigid tube 5 changes as a lift is raised or lowered into water because the rigid tube 5 is simultaneously raised or lowered with the lift. Thus, as the height sensor measures the air pressure within the small air hose 6, the microprocessor 22 uses the sensor's measurements to determine the height (i.e. vertical position) of a lift relative to the surface of the water.
[0074] For example, as a lift moves up or down, the rigid tube 5 also moves up or down, respectively, and linear, water pressure changes occur within the rigid tube 5. See
[0075] 1; and the air pressure measured for the lift 3 in the boarding position (
[0076] In the alternative embodiment, the position information is sent to the height sensor within the microcontroller 22 via sensor wire 26. The position information sent by the sensor wire 26 is collected by the elevation sensor 27. Elevation sensor 27 is preferably a combination of an accelerometer and a gyroscope sensor. Those of skill in the art will understand that other devices that can act as an elevation sensor are known in the art.
[0077] While a redundant system that incorporates both an embodiment of the invention having a rigid tube and a sensor wire is provided by the invention, preferred embodiments include only one means of collecting information about a boatlift's position.
[0078] Those of skill in the art will appreciate that any changes in the height of a lift relative to the water's surface can be expressed in any suitable measurement units that a user chooses. Further, a user can program preferred heights for the up, down, and boarding positions into the microprocessor so that an “up” command will cause a lift to rise to a pre-determined position. Similarly, a “down” command will lower a lift to a pre-determined position, and a “boarding” command will adjust a lift's height to that pre-determined position. See
[0079] To reduce, or even eliminate, electrical sensor malfunctions that may be caused by water remaining within the rigid tube 5, the invention provides a means of purging water from the rigid tube 5 after a lift has reached a desired position. To purge any residual water, air from the blower motor 13 (a.k.a. a manifold blower) is forced through the small air hose 6 into the rigid tube 5 after a lift reaches the desired position and before the blower motor 13 is turned off. In most cases it is likely that air needs to be forced through the small air hose 6 into the rigid tube 5 for only a few seconds, but a user may choose to purge the air from the rigid tube 5 for longer. In the alternative embodiment, there is no need to purge water.
[0080] A directive (command) to force air into the small air hose 6 and rigid tube 5 is programmed into and sent from the controller 1. See
[0081] Advantageously, purging residual water prior to storage is expected to extend the useful lifetime of a pressure sensor as compared to that of a sensor that continues to be exposed to water. The alternative embodiment of the invention enhances this expected advantage of being able to extend the useful life of the sensors, because the elevation sensor does not necessarily need to be exposed to water and the elevation sensor can be sealed against exposure to moisture.
[0082] Controllers of the invention include a variety of electrical systems. An exemplary electrical diagram of a lift controller is provided in
[0083] The height sensor is a pressure transducer that measures the pressure within the small air hose 6 and is located within the controller 1. The height sensor may measure the pressure continuously or at specified intervals as desired. It sends electrical signals to the microprocessor.
[0084] The controller 1 includes a suitable input-output mechanism 9 (e.g. a touchscreen or keyboard) from which a user can enter operating commands and view the current position of a lift and its environment (e.g. relative water level and boat position) and any programmed position changes. Operating commands may be preprogrammed or customized by a user with the input-output mechanism 9.
[0085] Advantageously, the present invention also monitors changes in air and water temperatures so that a user can determine whether to operate either a dock aerator or deicer that is attached to the system to prevent ice formation that may damage either the lift or adjacent dock. A user can pre-program devices of the invention to power a dock aerator, deicer, other equipment when certain parameters have been met. See for example
[0086] Temperature sensors for both air and water are attached to the lift, and readings from the sensors are transmitted to the controller. Skilled artisans will appreciate that a variety of suitable temperature sensors are known and may be incorporated into the present invention. All of these sensors can be linked to and operated through the controller 1.
[0087] For example, a user selects a “set temperature” at which a dock aerator or deicer should be turned on or off. The microprocessor receives temperature signals from a temperature sensor. As illustrated in
[0088] Similarly, systems of the invention can be programmed to control dock lighting. In such systems, an ambient light sensor is present and located either on the lift or associated dock. See
[0089] Another improvement of the invention is that the system allows for a lift's position relative to the water level to be monitored and automatically maintained. See
[0090] The invention provides that a lift's position can be monitored. Data from various sensors are transmitted to the controller. The controller, in turn, can transmit data either directly to a user through a computer interface (e.g. a mobile device application), or alternatively, the user can access the data through a computer (e.g. login to a website). For example, when a system of the invention adjusts a lift's position, either automatically or by manual input, the controller is programmed to notify the user of the adjustment. Notifications can be sent to a user by a variety of means such as a text message, mobile application (app), email, voice message, or other communication means known in the art and selected by the user.
[0091] Systems of the invention may include either more or less sensors, or different sensors than are illustrated in
[0092] Systems of the invention can include at least one purge solenoid 14 (i.e. purge valve or solenoid valve) in the controller 1 that, when operating, cause air to be forced into through the small air hose 6 into the rigid tube 5 so that residual water is purged from the rigid tube 5 or debris is pushed away from the rigid tube's open end. In the alternative embodiment, a purge solenoid 14 is not necessarily present.
[0093] In addition, a user may receive information through the controller interface 9 (see
[0094] The controller (also referred to herein as a system microcontroller) includes custom programming that processes input from multiple sensors, and based on the analyses of the input, then transmits instructions to activate or inactivate fill valves, exhaust valves, or blower motor(s). The controller processes data (signals) received from any cameras, microphones, or speakers that are linked to a system of the invention. The controller also processes network communications of the invention. As described previously, the controller includes an input-output mechanism by which a user can direct the system. Preferably, the input-output mechanism is a touch screen.
[0095] The lift controller is configurable so that multiple blower motors, fill valves and actuators, and exhaust valves can be incorporated into a system of the invention so that the system is compatible with a variety of different types and sizes of pneumatic boatlifts. For lifts or applications that require the use of more than two blower motors, systems of the invention include a secondary slave controller.
[0096] Advantageously, when a system of the invention transmits a remote, status update to a user, the system can include either still photographs or video from a camera that is included as part of the controller or from security camera(s) that are linked to the controller and transmit photographs or video to the controller. Thus, systems of the invention can transmit multiple types of data to a user so that the user can be alerted remotely to any movement or operations of the boatlift, as well as, environmental conditions such as air and water temperatures and changes in water levels such as those associated with changes in weather conditions such as storm surge, high wind, heavy rain, etc.
[0097] Users may receive remote alerts and status updates by a mobile application (app), website, or through audio alerts. See
[0098] To improve safety and visibility, the exterior of a controller includes lighting, preferably a LED strip 10, around the circumference of the lift controller enclosure. (See FIG. 4.) Preferably, the lighting will flash when the lift is being operated to alert bystanders. Similarly, the microphone and speaker can be used to provide audible alerts of lift operation to bystanders. The controller includes an onboard alarm (e.g. a buzzer) that sounds briefly before a lift is operated.
[0099] Preferably, the controller has a removable lid 11 so that the electronics within the controller can be accessed. In some embodiments, the manual ball valve 16 can be accessed by removing the lid 11. In other embodiments, the manual ball valve 16 is located on the exterior of the controller 1 so that a user can activate it.
[0100] In addition, certain embodiments of the controller can include an external electrical socket 12. Preferably a surge protector or analogous device 8 is included in a controller. For example, an electrical socket 12 may be located in the base of the controller, and a surge protector 8 may be located in the lid 9.
[0101] Advantageously, in the event a lift jams or there is a large leak in a floating lift, the controller will instruct the blowers to power-off and all valves to shut after a specified period of use (e.g. 15 minutes) when there has been no lift movement detected. In such an event, systems of the invention will notify the user that an error has occurred, and the lift requires service. It is expected that such shutdowns will help to prevent a floating lift from rolling when there is a leak in either a lift tank or air hose.
[0102] Systems of the invention include a lift controller having interne and network connection capabilities. Those of skill in the art will appreciate that such capabilities can include Wifi, Wifi hotspots, Ethernet, Bluetooth, cellular network cards, or other technical features known in the art that provide wireless communication capabilities. Preferably, such wireless communications are secure. Controllers of the invention can include unique security identification features that are known in the art so that only authorized users can program and control operations.
[0103] Controllers can include programmable power receptacles that can be attached to security systems, lighting, pumps, or other equipment that a user desires to operate from a remote location or to operate when certain conditions occur. Such power receptacles can be scheduled to operate only during specified periods of time or when certain conditions occur. For example, a programmable receptacle may only operate when temperature readings indicate that a deicer that is plugged into the receptacle should operate. Thus, power is only transmitted through wiring that is plugged into the receptacle when the attached equipment is in use so that the risk of electrocution is reduced.
[0104] A lift controller includes a battery backup that allows the controller to send a power outage message to the user if the associated dock has lost power for a specified period of time. The user can adjust the specified period of time as appropriate to the conditions.
[0105] The controller includes software that interconnects the lift controller hardware with program routines and functions. Those of skill in the art will be familiar with such computer programming functions. Such programming can include the use of an RF transmitter fob or analogous technology to enable a user that is within the range of the RF transmitter to control a lift's position remotely without an internet connection.
[0106] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as is commonly understood by one of skill in the art to which this invention belongs at the time of filing. The meaning and scope of terms should be clear; however, in the event of any latent ambiguity, definitions provided herein take precedent over any dictionary or extrinsic definition. Further, unless otherwise required by context, singular terms shall include pluralities and plural terms shall include the singular. Herein, the use of “or” means “and/or” unless stated otherwise. Furthermore, the use of the term “including”, as well as other forms such as “includes” and “included” is not limiting. All patents and publications referred to herein are incorporated by reference herein.
[0107] It must be noted that, as used in this specification and the appended claims, the singular forms “a”, “an” and “the” include plural referents unless the content clearly dictates otherwise. All patents and publications referred to herein are incorporated by reference herein.
[0108] All of the compositions and methods disclosed and claimed herein can be made and executed without undue experimentation in light of the present disclosure. While the compositions and methods of this invention have been described in terms of preferred embodiments, it will be apparent to those of skill in the art that variations may be applied to the compositions and methods and in the steps or in the sequence of steps of the method described herein without departing from the concept, spirit and scope of the invention. All such similar substitutes and modifications apparent to those skilled in the art are deemed to be within the spirit, scope and concept of the invention as defined by the following claims.