SEPARATION APPARATUS, SYSTEM AND METHOD OF USE
20220233972 · 2022-07-28
Inventors
Cpc classification
B01D17/0214
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A skimmer apparatus is provided to separate a less dense upper liquid layer from on top of a denser lower liquid layer. The skimmer apparatus includes a skimmer vessel at least partially submerged within a fluid and preferentially receive the less dense fluid. A first conduit is located within the skimmer vessel by a plurality of support arms. The plurality of support arms affixes the first conduit's vertical and radial location within skimmer vessel. In use, the skimmer height is set to collect the less dense fluid into the skimmer vessel. A lower end of the first conduit is in fluid communication with the inside of the skimmer vessel and the collected fluid therein. An upper end of the first conduit is configured for being suctioned thereby withdrawing fluid from the skimmer vessel.
Claims
1. A skimmer vessel (100) for removing a volume of less dense fluid from the top of a denser volume of fluid, the skimmer vessel (100) comprising: a cylindrical main body (105) with a closed bottom (125) and a top open to receive fluid into the skimmer vessel, the skimmer vessel configured to contain a fluid; a first conduit (130) having a hollow bore, the first conduit located within the main body, the conduit in fluid communication with an inside of the main body, an upper end of the first conduit configured for withdrawing fluid from the main body; a plurality of radially extending support arms (140) each extending from an inner wall (115) of the main body 105) to an outer wall of first conduit (130), wherein the plurality of support arms (140) affixes the first conduit's (130) vertical and radial location within the main body (105).
2. The skimmer vessel of claim 1, wherein the plurality of support arms is vertically adjustable within the main body.
3. The skimmer vessel of claim 2, wherein the plurality of support arms (140) each has an end in slidable communication with a slot (110) located on an inner wall (115) of the main body (105).
4. The skimmer vessel of claim 1, wherein the upper end of the first conduit is configured to couple in a fluid tight fitting to a second conduit, the second conduit withdrawing fluid from the skimmer vessel via the first conduit.
5. The skimmer vessel of claim 1, wherein the upper end of the first conduit (130) is configured to couple in series to a threaded nipple, a check valve, a second threaded nipple, and a cam lock.
6. The skimmer apparatus of claim 1, further comprising one or more floatable members coupled to the skimmer vessel and configured to provide buoyancy to the skimmer vessel when it is deployed into a fluid for skimming operations.
7. The skimmer vessel of claim 1, further comprising a vertical depth indicator slidably coupled to the skimmer vessel and configured to provide a measured vertical position of the main body relative to the fluid surface.
8. A skimmer assembly (300) for removing a volume of less dense fluid from the top of a denser volume of fluid, the assembly comprising: a skimmer vessel configured to be partially immersed in the volume of fluid and contain a portion of the less dense fluid, the skimmer vessel comprising: (a) a cylindrical main body (105) with a closed bottom (125) and an open top for receiving the less dense fluid, (b) a first fluid conduit (130) located within the main body; the first fluid conduit configured for fluid communication with a second conduit (138); a skimmer vessel height adjustment assembly (305) comprising a platform (312) configured for the skimmer vessel to seat thereon; and a base plate (330) supporting the platform, and wherein the platform is vertically adjustable relative to the base plate (330); and wherein when in use, a height of the skimmer vessel main body (105) within the volume of fluid is adjustable by raising or lowering the platform (312).
9. The skimmer assembly of claim 8, wherein the skimmer height adjustment assembly includes a vertical crank rod (340) mechanically coupled to the base platform (330); a movable vertical member (310) mechanically coupled to the crank rod, wherein actuation of the crank rod (340) movably adjusts the platform (312) and the skimmer vessel (100) up or down within the fluid.
10. The skimmer assembly of claim 8, wherein the skimmer vessel further comprises a plurality of radially extending support arms (140) each extending from an inner wall (115) of the main body (105) to an outer wall of first conduit (130), wherein the plurality of support arms (140) affixes the first conduit's (130) vertical and radial location within main body (105).
11. The skimmer assembly of claim 10, wherein the plurality of support arms (140) each has an end in slidable communication with a slot (110) located on an inner wall (115) of the main body (105).
12. The skimmer assembly of claim 8, wherein the skimmer vessel height adjustment assembly is actuated by an electrical motor.
13. The skimmer assembly of claim 8, wherein the skimmer vessel height adjustment assembly is actuated by a hydraulic pump.
14. The skimmer assembly of claim 8, further comprising one or more anchor members comprised of an exterior body and a plunger slidably engaged with the exterior body and configured to anchor the skimmer assembly to a surface.
15. A method of separating from each other a volume of a less dense fluid lying atop a second volume of a denser fluid in a contained space, the method comprising: providing a skimmer vessel configured to be partially immersed in a volume of fluid and to contain at least some fluid, adjusting a height of the skimmer vessel in the contained space to permit substantially only less dense fluid to enter the interior of the skimmer vessel, while substantially excluding entry of more dense fluid into the skimmer vessel; and withdrawing the less dense fluid from the interior of the skimmer vessel.
16. The method of claim 15, wherein the skimmer vessel further comprises a first conduit (130) having a hollow bore, the first conduit located within the skimmer vessel cylindrical main body (105), the conduit in fluid communication with an inside of the skimmer vessel, an upper end of the first conduit configured for withdrawing fluid from the skimmer vessel; and a plurality of radially extending support arms (140) each extending from an inner wall (115) of the skimmer vessel main body (105) to an outer wall of first conduit (130), wherein the plurality of support arms (140) affixes the first conduit's (130) vertical and radial location within the skimmer vessel main body (105).
17. The method of claim 15, wherein the skimmer vessel further comprises a skimmer vessel height adjustment assembly (305) comprising a platform (312) configured for the skimmer vessel to seat thereon; and a base plate (330) supporting the platform, and wherein the platform is vertically adjustable relative to the base plate (330); and wherein when in use, a height of the skimmer vessel (100) within the volume of fluid is adjustable by raising or lowering the platform (312).
18. The method of claim 15, wherein the contained space is a storage tank and the withdrawing includes pumping out less dense fluid from within the skimmer vessel under pump suction pressure.
19. The method of claim 15, further comprising providing a vertical depth indicator slidably coupled to the skimmer vessel; pre-measuring the depth of the less dense layer of fluid; setting the depth indicator to the premeasured depth of the fluid, and wherein the adjusting the height of the skimmer vessel includes maintaining the skimmer vessel vertical position as determined by the vertical depth indicator.
20. The method of claim 15, wherein the adjusting the height of the skimmer vessel is conducted manually by an operator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The accompanying not-to-scale drawings, which are incorporated in and constitute a part of the specification, illustrate schematically one or more embodiments and, together with the description, explain these embodiments. In the drawings:
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DETAILED DESCRIPTION
[0037] The following detailed description of exemplary embodiments refers to the accompanying drawings. The term “exemplary apparatus” means “an example of an apparatus.” The same reference numbers in different drawings identify the same or similar elements. The detailed description does not limit the scope of the invention, which is set forth in the claims appended hereto, but is intended to provide exemplary description of devices, systems and methods. The exemplary embodiments are discussed, for simplicity, with regard to devices, systems and methods to remove a low-density fluid, typically oil, from atop a higher density fluid which typically may be water. However, the embodiments discussed herein are not limited to such elements. The terms substantially as used herein, for example as in “substantially only less dense fluid” flowing into the skimmer vessel means about 80 to 90% or more of less dense fluid, as opposed to more dense fluid.
[0038] Reference throughout the specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with an embodiment is included in at least one exemplary embodiment of the subject matter disclosed. Thus, the appearance of the phrases “in one embodiment” or “in an embodiment” in various places throughout the specification is not necessarily referring to the same embodiment. Further, the described features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
[0039] An exemplary apparatus and system for removing a less dense volume of fluid from on top of a denser volume of fluid contained within a tank or other reservoir or area is shown in
[0040] In general, two or more radial support arms 140 in the vessel may intersect to fix a first conduit 130's position within the center of main body 105. For example, in the embodiment as shown in
[0041] As shown in
[0042] Referring to
[0043] Embodiments for a portable, manually operated skimmer vessel apparatus and system may comprise a skimmer vessel 100, with a connection stack 128, connectable to second conduit 138, which may be a flexible tubular hose. In yet other embodiments, the flexible hose may be exchanged for rigid conduit for a statically installed system. Additionally, an inline or canister site glass may also be disposed at a distal position along hose 138's length to allow the operator to view the fluid moving through the conduit. Other flow control components may be included inline as part of the above-described exemplary system, e.g., one or more other check valves, manually or electrically actuated ball, gate or other cutoff valves, flow or pressure sensors or meters, debris traps, a venturi or settling chamber, filters or the like may be included. Further, elbows of varying angle (e.g., 45, 90 degrees), a “T” joint, or other sections of pipe or line may be included as part of the second conduit or connection stack to provide for better angular control of skimmer vessel 100 or for handling, routing or diversion of the fluid withdrawn from skimmer vessel 100. Also, a section of pipe connected to the skimmer vessel 100 may be rigid to accommodate a handle so that an operator can hold and manipulate the apparatus manually. Additionally, skimmer vessel 100 may include a removable debris screen (not shown) comprised of a mesh of any porosity that is installed within main body 105, or alternatively substantially covers or surrounds main body 105 such that it serves to hinder unwanted larger solids and debris entering into the vessel and potentially getting drawn into first conduit 130.
[0044] In portable, manually operated embodiments, as shown in
[0045] The less dense fluid 230 that has flowed over the top of the main body 105 of skimmer vessel 100 accumulates in main body 105 as a substantially single phase (e.g., oil) volume of fluid. Once the volume of fluid within main body 105 reaches at least the bottom of first conduit 130, the suctioning power of the pump 260 then withdraws the less dense fluid via first conduit 130 in main body 105 and then via second conduit inlet hose 138 to a or mobile (e.g., truck based) tank 270 or a static container tank 270 (as shown) for further handling or transport.
[0046] Methods of operation include steps of providing skimmer vessel 100 with a second conduit 138 connected to pump 260. Vessel 100 is positioned at a typically shallow fixed vertical position 210 within tank 200 such that the top of main body 105 is maintained preferably just below the upper surface of the less dense layer 230. The vertical position is adjusted as the less dense fluid flows into the main body 105 which is continuously withdrawn from main body 105 which allows for preferential removal of the less dense layer 230 such that the vessel is never emptied of fluid until the less dense layer is substantially fully removed from on top of the denser layer 240. Once in operation, the negative pressure from vacuum pump 260 also draws the less dense layer 230 over the top of the main body 105.
[0047] In this embodiment, positioning of the skimmer vessel 100 is accomplished manually by an operator holding the hose 138 (or a handle connected to it) and continuously adjusting the positioning of the skimmer vessel in response to falling fluid levels within tank 200. The operator adjusts the position of the skimmer vessel by looking down into the tank as well as monitoring an optional site glass 280.
[0048] In the above exemplary embodiments, a portable, manually deployed apparatus, system and method are described. In other embodiments, particularly within a tank's secondary containment region 340 (i.e., the “firewall”) intended to contain a spill or overflow of fluid; a statically positioned skimmer vessel assembly and system may be deployed as shown in exemplary
[0049] As shown in sideview
[0050] Vertical member 310 is mechanically coupled to the (ratcheting or gear type) jack 340, through an upper connector 316 and a lower connector 314. Vertical member 310 is in turn fixedly attached to base plate 330. When the ratcheting jack 340 is actuated by rotation of handle 320 a gear member (not shown) within vertical member 310, raises or lowers the platform 312 that supports skimmer vessel 100. Note that vessel 100 may be fixedly attached to platform 312. Vertical member 310 may be cylindrical, or a box shaped vertical pipe element as, for example, a ratcheting jack with stand where the height of platform 312 is adjusted manually via rotating or pump type handle 320 (rotating type shown). Of course, the height adjustment can also be effectuated using any other mechanical mechanism that lifts or lowers assembly 316, 310 and 314 relative to base plate 330 thereby raising or lowering the platform 312.
[0051]
[0052] In the exemplary embodiment of
[0053] In yet another embodiment of a height adjustable skimmer assembly 300 as depicted in
[0054] Unlike the manually deployed skimmer vessel 100 (as discussed above and see e.g.,
[0055] Returning to the portable skimmer vessel 100 that is manually deployed, and position controlled (as shown in
[0056] Additionally, in yet other embodiments of the portable skimmer vessel 100 as illustrated in
[0057] The floatable device(s) 760 may be in the form of hollow gas filled shells or solid or semi-solid low-density material such as Styrofoam or inflatable bags or bladders. In certain embodiments of gas filled floatation arms, at least a portion of the arms are inflatable, and the degree of gas filling may be variable to adjust the degree of floatation which may be needed depending on the size and consequent fluid-filled weight of the skimmer vessel 100. In this manner, as shown in
[0058] In another embodiment, as shown in
[0059] In yet another embodiment, as shown in
[0060] Returning to
[0061] It is an object of the present technology to preferentially remove low density fluids which have collected on top of higher denser fluids within a tank, reservoir, container, containment region or other contaminated area simply and inexpensively. The invention allows for the removal of substantially all of a lower density fluid volume from the target tank or area without emptying the entire contents of the tank (which would include removing the higher density fluids). Relative to other suction-based removal devices, the instant device and system is superior due to the speed in which the removal occurs and the targeted removal of all or nearly all the low-density fluid.
[0062] The use of the inventive technology allows for a less dense liquid to be removed while the less dense liquid is floating on top of a denser liquid in a container. This prevents the less dense fluid from coating the inside surface area of the container (tank, or reservoir) as would occur if the liquid in the container were drained from at or near the bottom of the container. In the case of an oil layer on a water layer, the oil layer on top can be removed and recovered, and the water layer at the bottom can be drained from the container base.
[0063] While examples of embodiments of the technology have been presented and described in text and some examples also by way of illustration, it will be appreciated that various changes and modifications may be made in the described technology without departing from the scope of the inventions, which are set forth in and only limited by the scope of the appended claims, as properly interpreted and construed.