Breathing assistance apparatus

Abstract

In one embodiment, a nasal cannula is shaped to fit within a user's nares, where the nasal cannula includes at least one prong allowing high flow delivery of humidified gases and creates positive airway pressure in the patient's airway. The prongs have angled ends such that, in use, gases flowing through the prongs are directed to the user's nasal passages. The nasal cannula body is partially swivelling and preferably has a ball joint connector. In another embodiment the nasal cannula may have at least one flared end prong that preferably seals within a patient's nare.

Claims

1. A mask assembly for delivering positive airway pressure to a user in use, wherein a distal direction extends away from the user in use and a proximal direction extends toward the use in use, the mask assembly comprising: a seal member comprising a seal member distal end with a first opening and a seal member proximal end with at least a second opening, the first opening configured to receive a flow of pressurized gases and the seal member proximal end being configured to seal against the user in use and provide a flow of pressurized gases to the user; a body part comprising a distal portion, a proximal portion, and a bias flow vent, the distal portion including a connector end with a connector end opening, the proximal portion including a seal member end with a seal member opening, the body part defining a tubular passageway fluidly connecting the seal member opening with the connector end opening, the bias flow vent comprising a plurality of vent holes configured to vent gases exhaled by the user in use, from an interior of the body part to an exterior of the body part; a partially spherical connector comprising a partially spherical end and a swivelable end, wherein the partially spherical end slots into the connector end of the body part and allows rotation between the partially spherical connector and the body part, and wherein the swivelable end is configured to connect to an inspiratory conduit configured to deliver a pressurized flow of gases into the partially spherical connector; and an expiratory vent shield extending from an interior position in the body part between the connector end and the seal member end on a proximal side of the connector end, the expiratory vent shield comprising a first end and a second end positioned closer to the user in use than the first end, the expiratory vent shield extending from the interior position in the body part on the proximal side of the connector end and the partially spherical connector, along the proximal direction, toward the seal member end of the body part with the second end positioned closer to the user than the first end, in use, the expiratory vent shield comprising a curved portion extending into the flow of pressurized gases.

2. The mask assembly of claim 1, wherein the connector end and the partially spherical end form a ball joint assembly.

3. The mask assembly of claim 1, wherein the expiratory vent shield prevents gases from a blower from interacting with the plurality of vent holes of the bias flow vent.

4. A mask assembly for delivering positive airway pressure to a user in use, the mask assembly comprising: a seal member configured to seal against a user in use, the seal member comprising a distal end with a first opening and a proximal end with at least a second opening; a body part comprising a distal portion, a proximal portion, and a bias flow vent, the distal portion including a connector end with a connector end opening, the proximal portion including a seal member end with a seal member opening, the body part defining a tubular passageway having an inner surface and fluidly connecting the connector end opening with the seal member opening, the connector end comprising a partially spherical socket, the bias flow vent configured to vent gases exhaled by the user in use to an exterior of the body part; a partially spherical connector comprising a swivelable end and a partially spherical end disposed within the partially spherical socket; and an expiratory vent shield comprising a distalfirst end and a second end, the first end being positioned on a proximal side of the connector end and the partially spherical connector, the second end positioned closer to the user in use than the first end, the expiratory vent shield extending from the first end toward the second end, away from the inner surface of the tubular passageway and proximally toward the user in use and proximally beyond the partially spherical end.

5. The mask assembly of claim 4, wherein the partially spherical socket and the partially spherical end form a ball joint assembly configured to allow rotation between the partially spherical connector and the body part.

6. The mask assembly of claim 4, wherein the expiratory vent shield extends into and narrows the tubular passageway defined by the body part.

7. The mask assembly of claim 4, wherein the swivelable end is configured to be connected to an inspiratory conduit configured to deliver a flow of pressurized gases into the body part and the seal member for inhalation by a user in use.

8. The mask assembly of claim 4, wherein the expiratory vent shield comprises a curved portion and a straight portion.

9. The mask assembly of claim 8, wherein the straight portion and the curved portion are continuous with each other.

10. The mask assembly of claim 4, wherein the partially spherical socket comprises a partially spherical socket surface that extends circumferentially around the connector end opening and wherein the first end of the expiratory vent shield extends from the partially spherical socket surface.

11. An airway passage assembly for a positive airway pressure mask, the airway passage assembly comprising: a body part comprising a distal portion, a proximal portion, and a bias flow vent, the distal portion including a connector end with a connector end opening, the proximal portion including a seal member end with a seal member opening, a tubular passageway connecting the connector end opening with seal member opening, the bias flow vent configured to vent gases exhaled by a user in use to an exterior of the body part, the connector end opening comprising a partially spherical socket configured to receive a partially spherical connector; and an expiratory vent shield extending from an interior of the body part and disposed between the connector end opening and the bias flow vent, the expiratory vent shield comprising a proximal end disposed proximally closer to the user than the partially spherical socket, in use, wherein at least a portion of the expiratory vent shield is spaced proximally from the connector end and spaced distally from the seal member end.

12. The airway passage assembly of claim 11, wherein the expiratory vent shield divides a portion of a tubular passageway defined by the body part into an inspiratory flow path and an expiratory flow path.

13. The airway passage assembly of claim 11, wherein the expiratory vent shield defines a narrowed portion of the tubular passageway.

14. The airway passage assembly of claim 11, wherein the connector end opening comprises a partially spherical socket configured to receive a partially spherical connector so as to allow for rotation therebetween.

15. The airway passage assembly of claim 11, additionally comprising a partially spherical connector having a partially spherical end portion configured to slot into the connector end opening and a swivel end configured to be connectable to an inspiratory conduit.

16. The airway passage assembly of claim 11, wherein the expiratory vent shield comprises a curved portion and a straight portion.

17. The airway passage assembly of claim 16, wherein the straight portion and the curved portion are continuous with each other.

18. The airway passage assembly of claim 11, wherein the connector end opening comprises a partially spherical socket surface that extends circumferentially around the connector end opening.

19. The airway passage assembly of claim 18, additionally comprising a connector comprising a swivelable end and a partially spherical end disposed within the partially spherical socket, wherein the proximal end of the expiratory vent shield is disposed proximally closer to the user than the partially spherical end of the connector in use.

20. The airway passage assembly of claim 19, wherein the body part defines the tubular passageway.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Preferred forms of the present invention will now be described with reference to the accompanying drawings.

(2) FIG. 1 is a block diagram of a system providing humidified continuous positive airway pressure to a user as might be used in conjunction with a nasal cannula of the present invention.

(3) FIG. 2 is a perspective view of a first embodiment of the nasal cannula of the present invention.

(4) FIG. 3 is a side view of the nasal cannula of FIG. 2.

(5) FIG. 4 is a plan view of the nasal cannula of FIG. 2.

(6) FIG. 5 is a prong end view of the nasal cannula of FIG. 2

(7) FIG. 6 is an exploded view of the nasal cannula of FIG. 2.

(8) FIG. 7 is a side view of a second embodiment of a nasal cannula of the present invention.

(9) FIG. 8 is a side view of a third embodiment of a nasal cannula of the present invention.

(10) FIG. 9 is a perspective view of a fourth embodiment of a nasal cannula of the present invention.

(11) FIG. 10 is a side view of the nasal cannula of FIG. 9.

(12) FIG. 11 is an exploded perspective view of the nasal cannula of FIG. 9.

(13) FIG. 12 is a front view of the prongs of the nasal cannula of FIG. 9.

(14) FIG. 13 is an exploded side view of the nasal cannula of FIG. 9.

(15) FIG. 14 is a side cross-sectional view of a fifth embodiment of the nasal cannula of the present invention where the connection between a body part and connector of the cannula includes a plurality of channels.

(16) FIG. 15 is a cross-section through AA of the nasal cannula of FIG. 14.

(17) FIG. 16 is a side cross-sectional view of a sixth embodiment of the nasal cannula of the present invention including a shield that protects an outlet vent from inlet gases.

(18) FIG. 17 is a cross-section through BB of the nasal cannula of FIG. 16.

DETAILED DESCRIPTION

(19) Whether used in a hospital environment or in a home environment, the nasal cannula of the present invention will generally have associated three main pieces of apparatus. Firstly, an active humidifier, which that controls the temperature of a heater plate heating a body of water to achieve a desired temperature and humidity of the gases being humidified. Secondly, a transport conduit from the humidifier to the patient is also required, which is preferably heated to reduce condensation, or “rain out”. Thirdly, a cannula designed to fit into the nasal cavity and deliver humidified, pressurized gases. In particular, in one embodiment the nasal cannula of the present invention has two flared end prongs that seal within a patient's nares, although in some embodiments the cannula may have a single prong. The cannula prongs are shaped such that a step is created between them so that the prongs abut the user's nasal septum in use. Furthermore, the gripping action of the sides of the prongs to the user's septum in use prevents the prongs from dislodging from the user's nares. In another embodiment the prongs of the nasal cannula are angled toward one another as well as having an angled profile at the outlet of gases, such that gases flow from the prongs flows back into the nasal passage and is not forced up into the rest of the nasal cavity.

(20) With reference to FIG. 1 a humidified Continuous Positive Airway Pressure (CPAP) system is shown in which a patient 1 is receiving humidified and pressurised gases through the nasal cannula 2 of the present invention. The cannula 2 is connected to a humidified gases transportation pathway or inspiratory conduit 3. It should be understood that delivery systems could also be VPAP (Variable Positive Airway Pressure) and BiPAP (Bi-level Positive Airway Pressure) or numerous other forms of respiratory therapy. Inspiratory conduit 3 is connected to the outlet 4 of a humidification chamber 5 that contains a volume of water 6. The inspiratory conduit 3 may contain heating means or heater wires (not shown) which heat the walls of the conduit to reduce condensation of humidified gases within the conduit. The humidification chamber 5 is preferably formed from a plastics material and may have a highly heat conductive base (for example an aluminium base) which is in direct contact with a heater plate 7 of humidifier 8. The humidifier 8 is provided with control means or electronic controller 9 that may comprise a microprocessor based controller executing computer software commands stored in associated memory.

(21) The controller 9 receives input from sources such as user input means or dial 10 through which a user of the device may, for example, set a predetermined required value (preset value) of humidity or temperature of the gases supplied to patient 1. The controller may also receive input from other sources; for example, temperature and/or flow velocity sensors 11 and 12 through connector 13 and heater plate temperature sensor 14. In response to the user set humidity or temperature value input via dial 10 and the other inputs, controller 9 determines when (or to what level) to energise heater plate 7 to heat the water 6 within humidification chamber 5. A flow of gases (for example air) is provided to the chamber through inlet 16 from a gases supply means or blower 15. As the volume of water 6 within humidification chamber 5 is heated, water vapour begins to fill the volume of the chamber above the water's surface and is passed out of the humidification chamber 5 through outlet 4. Exhaled gases from the patient's mouth are passed directly to ambient surroundings in FIG. 1.

(22) The blower 15 is provided with variable pressure regulating means or a variable speed fan 20 which draws air or other gases through the blower inlet 17. The speed of the variable speed fan 20 is controlled by the electronic controller 18 (or alternatively the function of the controller 18 could carried out by the controller 9) in response to inputs from the controller 9 and a user set predetermined required value (preset value) of pressure or fan speed via the dial 19.

(23) Flared Prong Nasal Cannula

(24) A first embodiment of a nasal cannula of the present invention is shown in detail in FIGS. 2 to 6. Referring to FIGS. 2 and 6, the nasal cannula 2 comprises three main components; the prong part 21, body part 22 and ball connector 23.

(25) The prong part 21 has two nasal prongs 24, 25, each of which are substantially shaped to follow the contours of the human nares and in use are placed inside a user's nares. The prongs 24, 25 extend out from a hollow tubular body 26 that in use fits to the body part 22. Each of the prongs 24, 25 are integrally moulded with the tubular body 26 in a flexible plastics material or rubber, such as silicone, other thermoset elastomers or thermoplastic elastomers such as Kraton™. The prongs 24, 25 are substantially oval tubular members that allow for a passage of gases. In particular, as shown in FIG. 5, the prongs are oval in shape and angled in the same manner as a human's nares. The prongs 24, 25 are angled toward one another (or toward the vertical axis Y) at the top 27, 28 of the prongs and away from one another at the bottom 29, 30 of the prongs. Furthermore, the ends 31, 32 of the prongs flare outwardly and preferably are formed such that the ends of the prongs are thinner in cross-section than the rest of the prongs. The flared thinner section ends 31, 32 of the prongs assist with the sealing of the prongs 24, 25 in use within the user's nares. When in use and with gases flowing through the prongs the force of the gas pressure will force the prong ends 31, 32 to flare outwardly and seal against the inside of the user's nares.

(26) The prongs 24, 25 each include a step 33, 34 formed along their lengths. Each of the steps 33, 34 are formed on the prongs 24, 25 in an opposing manner such that in use, when the prongs are within a user's nares the steps 33, 34 abut the user's nasal septum and form a ledge that prevents dislodgement of the prongs. The prongs 24, 25 also have protrusions 35, 36 formed on their outer edges that abut the sides of the user's nares (opposite to the nasal septum). The protrusions 35, 36 assist in preventing the dislodgement of the prongs, especially if the user moves his or her head. The protrusions 35, 36 also maintain the prongs within the user's nares in a correct orientation such that in use gases flow through the prongs and directly up the user's nasal passages.

(27) The body part 22 is a tubular passageway in which the prong part 21 is connected at one end and a ball joint 37 at the other end. The ball joint 37 extends from the connector 23 and slots into a complementary shaped (partial sphere) socket end 39. The body part 22 also has a number of apertures 38 formed in it, which act as a bias flow outlet vent. Therefore, any gases exhaled by the user through their nose will exit through the apertures 38.

(28) The connector 23 is preferably connected to the inspiratory conduit 3 (see FIG. 1) that supplies gases flow to the cannula 2. The inspiratory conduit 3 may be moulded directly to the connector 23 or other connection mechanisms may be used, such as a friction fit formed between the connector and conduit.

(29) Although a ball and socket joint, as described above, between the body part 22 and connector 23 is preferred other connections may be utilised, such as a flexible piece of silicone, or other appropriate connection. The connection between the cannula body and connector must be able to be flexed or rotated to allow for the inspiratory conduit 3 to be moved without causing the dislodgement of the nasal cannula 2 from the user's nares.

(30) In the preferred form of the nasal cannula 2 of the present invention the body part 22 and connector 23 are preferably made from a hard or rigid plastics material, such as polypropylene, polycarbonate or acetyl. In other forms the body part 22 and connector 23 may be of different plastics materials to allow for increased slidability between these parts.

(31) The prong part 21 may be supplied in various different sizes such that different sized user's may remove an existing prong part and simply attach a different sized flexible plastics prong part over the body part 22.

(32) To provide additional comfort for the user or ensure the nasal cannula of the present invention do not fall from a user's nares, the nasal cannula may be used in combination with a headgear strap, which in one embodiment is a small flexible tube. For example, FIG. 1 shows a headgear strap 40 extending from the nasal cannula 2. The ends of the headgear strap that attach to the cannula may attach to extensions (or loops) 41 on the body part 22 of the cannula shown in FIG. 2, or may attach about other appropriate areas of the cannula, for example, about the connector 23.

(33) The abovementioned embodiment of the nasal cannula 2 of the present invention is preferably a wide bore pronged cannula used for high flow conditions.

(34) A second embodiment of the present invention is shown in FIG. 7. In this embodiment of the nasal cannula 42 the prongs 43, 44 are preferably small bore prongs for use with lower flow conditions. The prongs 43, 44 are similarly shaped to the prongs 24, 25 detailed above, but may not seal in the same manner as the abovementioned prongs due to the smaller size of the prongs. In fact these prongs may not seal at all in use within the user's nares.

(35) Furthermore, in this second embodiment the nasal cannula 42 is smaller and weighs less as it is only comprised of a prong body 45 and prongs 43, 44, where the body 45 is connected to a small tube that is formed with corrugations or bellows 48 that connect to an inspiratory tube or conduit 47 (similar to the inspiratory conduit 3 described above) that receives a supply of gases.

(36) The corrugations of bellows 48 will bend or move when a weight or force is placed on the cannula, thereby preventing dislodgement of the cannula 42 from a user's face in use. In particular, the corrugations or bellows 48 prevent transferral of the torque onto the cannula 42 when a user moves his or her head.

(37) The body 45 of the cannula 42 is provided with a number of apertures 46 that allows for gases exhaled by the users to be expelled into the ambient air.

(38) The prong body and prongs of this embodiment of the cannula of the present invention are preferably formed a flexible plastics material or rubber, such as silicone, other thermoset elastomers or thermoplastic elastomers such as Kraton™.

(39) A third embodiment of the nasal cannula of the present invention is shown in FIG. 8 where the cannula may be provided with corrugated or baffled sections on the prongs. The nasal cannula 49 of this embodiment is similar to that of FIG. 2 but the prongs 50, 51 have a series of corrugations 52, 53 formed in them. The corrugations 52, 53 allow for movement of each of the prongs 50, 51 for a better user fit, and allow for movement of the cannula 49 without causing dislodgement of the prongs from the user's nares.

(40) Angled Prong Nasal Cannula

(41) A fourth embodiment of the nasal cannula of the present invention is shown in FIGS. 9 to 13. The nasal cannula 60 has a similar construction to the nasal cannula of FIG. 2 and comprises three main components; a prong part 61, body part 62 and ball jointed connector 63.

(42) The prong part 61 preferably has two nasal prongs 64, 65, each of which are substantially shaped to follow the contours of the human nares and in use are placed inside a user's nares. In some forms a cannula with only one prong may be provided. The prongs 64, 65 extend out from a hollow tubular body 66 that in use fits to the body part 62, preferably about an extension 67 (as shown in the exploded view of the nasal cannula of FIG. 11). Each of the prongs 64, 65 are integrally moulded with the tubular body 66 in a flexible plastics material or rubber, such as silicone, other thermoset elastomers or thermoplastic elastomers, such as Kraton™. The prongs 64, 65 are substantially oval tubular members that allow for a passage of gases.

(43) In particular, as shown in FIG. 12, the prongs are oval in shape (to reflect the shape of human nares) and angled in the same manner as a human's nares. The prongs 64, 65 are angled toward one another (or toward the horizontal axis X) such that angles a are formed between the midlines m, n through each respective prong 64, 65. The angled profile of the prongs 64, 65 means that they are more ergonomically correct with a human's nares and may assist in directing the gases flow from the prongs to the user's nasal cavities. The prongs 64, 65 are constructed such that their cross-sectional width narrows closer to the tip of each prong.

(44) In the preferred form the prongs 64, 65 have an angled and profiled end 76 (see FIG. 10). The angled ends 76 assist in directing gases flow to the user's nasal passages.

(45) Each of the prongs 64, 65 has a flange 73, 74 disposed about its circumference. The flanges 73, 74 are at a position on the prongs 64, 65 such that the each of the flanges rests against the outside of each of the patient's nares. The flanges 73, 74 do not extend inside the nares, but rest at the entranceway of the user's nares, and preferably seal the nares. In some users the flanges 73, 74 may extend within the user's nares and provide sealing of the nares. The flanges 73, 74 are preferably thin flexible extensions that extend substantially completely around the circumference of the prongs 64, 65. The flanges 73, 74 are preferably substantially elliptical in shape with one side (for example, side 89, which in use will abut the nasal septum of a user) of the flange extending out from each prong further than the other side of each prong. There is a recessed area 88 on each of the prongs between the flange and the shaped ends of the prongs in which preferably in use the ends of a user's nares rest.

(46) The body part 62 is a tubular passageway in which the prong part 61 is connected at one end and a ball joint 69 at the other end. The ball joint 69 extends from the connector 63 and slots into a complementary shaped (partial sphere) socket end 70 on the body part 62. The body part 62 may also have a plurality of apertures formed in it, which acts as a bias flow outlet vent 71. Therefore, any gases exhaled by the user through their nose will exit through the apertures.

(47) A shield 75 (illustrated by the dashed line in FIG. 10) may extend over the bias vent 71 inside the body part 62 to prevent gases from the blower (gases supply 15) from interacting with the bias vent 71 and vent holes, causing noise in use.

(48) In a sixth embodiment as shown in FIGS. 16 and 17 a nasal cannula without a prong part is shown, but that includes a shield similar to that described above. In this embodiment a body part 90 and a ball jointed connector 91 fit together as described above. The body part 90 includes an expiratory vent shield 92 that extends down from the top wall 94 of the body part 90 and shields the outlet vent 93.

(49) Referring back to FIGS. 10 to 13, preferably the ball joint connector 63 is angled and extends into a swivelable connector 68. The swivel connector 68 is capable in use of being connected to the inspiratory conduit 3 (see FIG. 1) that supplies gases flow to the cannula 60. The inspiratory conduit 3 may be moulded directly to the connector 68 or other connection mechanisms may be used, such as a friction fit formed between the connector 68 and the conduit 3.

(50) In other forms of the present invention the ball joint connector 63 or the ball joint 69 may have formed in it a plurality of channels. One example of this is the embodiment of FIGS. 14 and 15. Such channels allow there to be a leak when gases flow through the connector to the cannula and prongs. The channels are therefore capable of acting as a bias flow and a separate bias flow out outlet (such as that vent 71 described above) may not be required.

(51) In FIGS. 14 and 15 only a body part 82 and ball jointed connector 83 are shown. The body part 82 and ball jointed connector 83 join in a manner as described above, where the substantially half sphere shaped end 84 of the body part 82 receives the substantially half sphere shaped end 85 of the connector 83. The ends 84, 85 enable a rotation between the body part 82 and connector 83. In this embodiment two channels 86, 87 are formed in the connector end 85. Two channels are shown in this embodiment but there may be only one or any number of channels. Similarly, channels may be formed in the body part end 84.

(52) It is preferred that there is a ball and socket joint, as described above, between the body part 62 and connector 63, although other connections may be utilised, such as a flexible piece of silicone, or other appropriate connection. The connection between the cannula body and connector must be able to be flexed or rotated to allow for the inspiratory conduit 3 to be moved without causing the dislodgement of the nasal cannula 60 from the user's nares.

(53) In the preferred form of the nasal cannula 60 of the present invention the body part 62, connector 63, ball joint 69 and swivel connector 68 are preferably made from a hard or rigid plastics material, such as polypropylene, polycarbonate or acetyl. In other forms these may be of different plastics materials to allow for increased slidability between these parts.

(54) The prong part 61 may be supplied in various different sizes such that different sized user's may remove an existing prong part and simply attach a different sized flexible plastics prong part over the body part 62.

(55) To provide additional comfort for the user or ensure the nasal cannula of the present invention does not fall from a user's nares, the nasal cannula 60 is preferably used in combination with a headgear strap. The strap may be similar to that shown in FIG. 1 with relation to the first form of the nasal cannula 2. In this fourth form of the nasal cannula 60 the body part 62 has headgear extensions 72, 73 that extend out from the body part 62. The extensions 72, 73 each have a channel 77, 78 formed in them that is capable of receiving an end 80, 81 of the headgear strap 79. The strap ends 80, 81 in use are threaded through apertures (preferably two) and extend into and are held in the channels 77, 78. In this form the headgear strap 79 is made from a small diameter silicon, rubber or similar type material. Therefore, when the strap ends 80, 81 are threaded through the apertures friction is created that maintains the straps within the apertures and prevents the straps from slipping from the cannula.

(56) In other forms the ends of the headgear strap that attach to the cannula may attach to extensions (or loops) 41 on the body part 22 of the cannula shown in FIG. 6, or may attach about other appropriate areas of the cannula, for example, about the connector 23.