Multi-connector hammer
11396021 · 2022-07-26
Assignee
Inventors
Cpc classification
B02C2013/2808
PERFORMING OPERATIONS; TRANSPORTING
B23P11/00
PERFORMING OPERATIONS; TRANSPORTING
B02C13/04
PERFORMING OPERATIONS; TRANSPORTING
B02C13/28
PERFORMING OPERATIONS; TRANSPORTING
B02C13/2804
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23P11/00
PERFORMING OPERATIONS; TRANSPORTING
B02C13/28
PERFORMING OPERATIONS; TRANSPORTING
B02C13/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The various embodiments disclosed and pictured illustrate a multi-connector hammer for comminuting various materials. The illustrative embodiments pictured and described herein are primarily for use with a rotatable hammermill assembly. The multi-connector hammer includes a connection portion having a rod hole therein, a contact portion for delivery of energy to the material to be comminuted, and a multi-connector neck portion affixing the connection portion to the contact portion. In other embodiments, a shoulder is positioned around the periphery of the rod hole for added strength. In still other embodiments, a neck reinforcement is positioned along a portion of the neck for increased strength. A weld or plurality of welds may be affixed to various surfaces of the contact portion to aide in comminuting and/or longevity of the multi-connector hammer.
Claims
1. A method of fabricating a multi-connector hammer, said method comprising the steps of: a. forming a first half member, wherein said first half member comprises: i. a connection portion having a first rod hole positioned in said connection portion; ii. a neck having a first and second end, said neck first end connected to said connection portion, wherein said neck is parallel to but offset with respect to said connection portion; iii. a contact portion connected to said neck second end, wherein said neck is parallel to but offset with respect to said contact portion; b. forming a second half member, wherein said second half member comprises: i. a connection portion having a first rod hole positioned in said connection portion; ii. a neck having a first and second end, said neck first end connected to said connection portion, wherein said neck is parallel to but offset with respect to said connection portion; iii. a contact portion connected to said neck second end, wherein said neck is parallel to but offset with respect to said contact portion; c. joining said neck of said first half member to said neck of said second half member, wherein said first half member and said second half member are configured such that a first distance between said connection portion of said first half member and said connection portion of said second half member is greater than a second distance between said neck of said first half member and said neck of said second half member.
2. The method according to claim 1 wherein said first half member further comprises a second contact portion connected to said neck second end.
3. The method according to claim 2 wherein said second half member further comprises a second contact portion connected to said neck second end.
4. The method according to claim 1 wherein said contact portion of said first half member is further defined having a primary contact surface.
5. The method according to claim 4 wherein said primary contact surface on said contact portion of said first half member is further defined as having a weld positioned thereon.
6. The method according to claim 1 wherein said contact portion of said second half member is further defined having a primary contact surface.
7. The method according to claim 6 wherein said primary contact surface on said contact portion of said first half member is further defined as having a weld positioned thereon.
8. The method according to claim 1 wherein said connection portion of said first half member further comprises a shoulder positioned around said first rod hole.
9. The method according to claim 1 wherein said connection portion of said second half member further comprises a shoulder positioned around said first rod hole.
10. The method according to claim 1 wherein said neck of said first half member further comprises a neck reinforcement positioned along a portion of said neck.
11. The method according to claim 1 wherein said neck of said second half member further comprises a neck reinforcement positioned along a portion of said neck.
12. The method according to claim 1 wherein said multi-connector hammer is further defined such that a third distance between said contact portion of said first half member and said contact portion of said second half member is greater than said second distance.
13. The method according to claim 12 wherein said third distance is further defined as being less than said first distance.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) In order that the advantages of the invention will be readily understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered limited of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings.
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DETAILED DESCRIPTION—LISTING OF ELEMENTS
(53) TABLE-US-00001 Element Element # Hammermill assembly 2 Hammermil drive shaft 3 End plate 4 End plate drive shaft hole 5a End plate hammer rod hole 5b Interior plate 6 Interior plate drive shaft hole 7a Interior plate hammer rod hole 7b Hammer rod 8 Spacer 8a Hammer (prior art) 9 Hammer body (prior art) 9a Hammer contact edge (prior art) 9b Hammer rod hole (prior art) 9c Multi-connector hammer 10 Seam 12 Half member 14 Connection portion 20 Connector 22 Rod hole 24 Connector interstitial area 26 Neck 30 Neck first end 32 Neck second end 34 Neck interstitial area 36 Contact portion 40 Contact member 42 Primary contact surface 44 Contact interstitial area 46 Protective arm 50 Arm connection portion 52 Arm rod hole 52a Arm spacer portion 54 Arm distal end 56
DETAILED DESCRIPTION—ILLUSTRATIVE EMBODIMENTS
(54) Before the various embodiments of the present invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangements of components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that phraseology and terminology used herein with reference to device or element orientation (such as, for example, terms like “front”, “back”, “up”, “down”, “top”, “bottom”, and the like) are only used to simplify description of the present invention, and do not alone indicate or imply that the device or element referred to must have a particular orientation. In addition, terms such as “first”, “second”, and “third” are used herein and in the appended claims for purposes of description and are not intended to indicate or imply relative importance or significance. Furthermore, any dimensions recited or called out herein are for exemplary purposes only and are not meant to limit the scope of the invention in any way unless so recited in the claims.
(55) 1. Free-Swinging Hammermill Assemblies
(56) Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views,
(57) Each end plate 4 also includes a plurality of end plate hammer rod holes 5b, and each interior plate 6 includes a plurality of interior plate hammer rod holes 7b. A hammer rod 8 passes through corresponding end plate hammer rod holes 5b and interior plate hammer rod holes 7b. A plurality of hammers 9 are pivotally mounted to each hammer rod 8, which is shown in detail in
(58) Each hammer 9 includes a hammer body 9a, hammer contact edge 9b, and a hammer rod hole 9c passing through the hammer body 9a, which is shown in detail in
(59) The hammermill assembly 2 and various elements thereof rotate about the longitudinal axis of the hammermill drive shaft 3. As the hammermill assembly 2 rotates, centrifugal force causes the hammers 9 to rotate about the hammer rod 8 to which each hammer 9 is mounted. The hammermill assembly 2 is shown at rest in
(60) For effective comminution in hammermill assemblies 2 using free-swinging hammers 9, the rotational speed of the hammermill assembly 2 must produce sufficient centrifugal force to hold the hammers 9 as close to the fully extended position as possible when material is being communited. Depending on the type of material being processed, the minimum hammer tip speeds of the hammers are usually 5,000 to 11,000 feet per minute (“FPM”). In comparison, the maximum speeds depend on shaft and bearing design, but usually do not exceed 30,000 FPM. In special high-speed applications, the hammermill assemblies 2 may be configured to operate up to 60,000 FPM.
(61) In the case of disassembly for the purposes of repair and replacement of worn or damaged parts, the wear and tear causes considerable difficulty in realigning and reassembling the various elements of the hammermill assembly 2. Moreover, the elements of the hammermill assembly 2 are typically keyed to one another, or at least to the hammermill drive shaft 3, which further complicates the assembly and disassembly process. For example, the replacement of a single hammer 9 may require disassembly of the entire hammermill assembly 2. Given the frequency at which wear parts require replacement, replacement and repairs constitute an extremely difficult and time-consuming task that considerably reduces the operating time of the size reducing machine. Removing a single damaged hammer 9 may take in excess of five (5) hours due to both the hammermill assembly 2 design and the realignment difficulties related to the problems caused by impact of debris with the non-impact surfaces of the hammermill assembly 2.
(62) Another problem found in the prior art hammermill assemblies 2 shown in
(63) 2. Illustrative Embodiments of a Multi-Connector Hammer
(64) Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views,
(65) As shown herein, the multi-connector hammer 10 generally includes a connection portion 20 and contact portion 40 connected to one another by a neck 30. The embodiment shown in
(66) The connection portion 20 generally may be configured for attachment to a hammer rod 8 and may include at least two connectors 22. A rod hole 24 may be fashioned in each connector 22 through which the hammer rod 8 may pass. A connector interstitial area 26 may be positioned between adjacent connectors 22. Among other advantages, including but not limited to increased turbulence within the hammermill assembly 2 in certain applications, spacing connectors 22 apart from one another dispenses with the need for spacers 8a, as required by the prior art.
(67) The contact portion 40 generally may be configured for contact with a material to be comminuted within the hammermill assembly 2 and includes at least one contact member 42. The embodiment in
(68) As shown in
(69) A third embodiment of a multi-connector hammer 10 is shown in
(70) A fourth embodiment of a multi-connector hammer 10 is shown in
(71) Both the third and fourth embodiments of the multi-connector hammer 10 may be formed from unitary pieces having different thicknesses. For example, the material may be ¼ inches thick for one application and ⅜ inches thick for another. Typically, the narrower the thickness of the material used in the multi-connector hammer 10, the finer the grind of the material. Accordingly, the optimal thickness of each unitary piece will vary from one application of the multi-connector hammer 10 to the next and is in no way limited to the scope thereof.
(72) 3. Illustrative Embodiment of a Protective Arm
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(74) As shown, the protective arm 50 may be engaged with a hammer rod 8 via an arm rod hole 52a, which may be positioned in an arm connection portion 52. The arm connection portion 52 is formed as a loop in the embodiment of the protective arm 50 shown herein, but may be differently configured in other embodiments. An arm spacer portion 54 may be connected to an integrally formed with the arm connection portion 52. The protective arm 50 may terminate at an arm distal end 56.
(75) As best shown in
(76) The dimensions of the arm connection portion 52, arm spacer portion 54, and arm distal end 56 may be chosen such that the protective arm 50 prevents one surface of the multi-connector hammer 10 from contacting the adjacent hammer rod 8, as best shown in
(77) The arm spacer portion 54 and arm distal end 56 may be offset from the arm rod hole 52a, as best shown in
(78) A second embodiment of a protective arm 50 that may be used with a hammermill assembly 2 is shown adjacent a multi-connector hammer 10 in
(79) During use, the multi-connector hammer 10 engaged with the hammer rod 8 adjacent a first arm connection portion 52 (as shown in
(80) The materials used to construct the connection portion 20, neck 30, and contact portion 40 will vary depending on the specific application for the multi-connector hammer 10. Certain applications will require a high tensile strength material, such as steel, while others may require different materials, such as carbide-containing alloys. Accordingly, the above-referenced elements may be constructed of any material known to those skilled in the art, which material is appropriate for the specific application of the multi-connector hammer 10, without departing from the spirit and scope of the multi-connector hammer 10 as disclosed and claimed herein.
(81) Other methods of using the multi-connector hammer 10 and embodiments thereof will become apparent to those skilled in the art in light of the present disclosure. Accordingly, the methods and embodiments pictured and described herein are for illustrative purposes only. The multi-connector hammer 10 also may be used in other manners, and therefore the specific hammermill assembly 2 in which the multi-connector hammer 10 is used in no way limits the scope of the multi-connector hammer 10.
(82) It should be noted that the multi-connector hammer 10 is not limited to the specific embodiments pictured and described herein, but is intended to apply to all similar multi-connector hammers 10. Modifications and alterations from the described embodiments will occur to those skilled in the art without departure from the spirit and scope of the multi-connector hammer 10.
(83) The materials used to construct the arm connection portion 52, arm spacer portion 54, and arm distal end 56 will vary depending on the specific application for the protective arm 50. Certain applications will require a high tensile strength material, such as steel, while others may require different materials, such as carbide-containing alloys. Accordingly, the above-referenced elements may be constructed of any material known to those skilled in the art, which material is appropriate for the specific application of the protective arm 50, without departing from the spirit and scope of the protective arm 50 as disclosed and claimed herein.
(84) Other methods of using the protective arm 50 and embodiments thereof will become apparent to those skilled in the art in light of the present disclosure. Accordingly, the methods and embodiments pictured and described herein are for illustrative purposes only. The protective arm 50 also may be used in other manners, and therefore the specific hammermill assembly 2 in which the protective arm 50 is used in no way limits the scope of the protective arm 50.
(85) It should be noted that the protective arm 50 is not limited to the specific embodiments pictured and described herein, but is intended to apply to all similar protective arms 10 designed to extend the working life of a hammer. Modifications and alterations from the described embodiments will occur to those skilled in the art without departure from the spirit and scope of the protective arm 50.