Electrocaloric cooling with electrostatic actuation
11397031 · 2022-07-26
Assignee
Inventors
- Qibing Pei (Calabasas, CA, US)
- Rujun Ma (Los Angeles, CA, US)
- Ziyang Zhang (Los Angeles, CA, US)
- Roy Kornbluh (Palo Alto, CA, US)
- David Huber (Palo Alto, CA, US)
Cpc classification
F25B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2321/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M10/623
ELECTRICITY
International classification
Abstract
A solid-state heat transporting device including a heat transporting element whose uniformity of contact with one or multiple surfaces is controllable so that various amounts of heat may be transported to and from the one or multiple surfaces. The heat transporting element uses the electrocaloric effect to absorb and release the heat and the uniformity of contact is controlled using an electrostatic effect which may change the shape of the heat transporting element. In one embodiment, the heat transporting element is an electrostatically actuated P(VDF-TrFE-CFE) polymer stack achieving a high specific cooling power of 2.8 W/g and a COP of 13 (the highest reported coefficient of performance to date) when used as a cooling device.
Claims
1. A solid-state heat transporting device, comprising: a first electrode attached to a heat sink; a first dielectric layer on the first electrode; a second electrode attached to a heat source; a second dielectric layer on the second electrode; a heat transporting element comprising an electrocaloric material, a first end, and a second end, and a third electrode; a first spacer between the first dielectric layer and the second dielectric layer and positioned so that the first end is mounted between the first spacer and the first dielectric layer; a second spacer between the first dielectric layer and the second dielectric layer and positioned so that the second end is mounted between the second spacer and the second dielectric layer, and wherein: the heat transporting element has an uniformity of contact with a first surface of the first dielectric layer or a second surface of the second dielectric layer and the uniformity of contact is controllable so that various amounts of heat are transported to the heat sink or from the heat source using an electrostatic force; and the electrostatic force is generated between the first electrode or the second electrode and the third electrode when an electrostatic field is applied between the third electrode and the first electrode or the second electrode.
2. The device of claim 1, wherein: the heat transporting element comprises a fourth electrode and a fifth electrode between the third electrode and the fourth electrode; and the electrocaloric material that absorbs or releases the heat as a function of an electric field applied across the electrocaloric material using the fourth electrode, the fifth electrode, and the third electrode.
3. The device of claim 2, wherein the third electrode and the fourth electrode are connected to form a common cathode and the fifth electrode comprises an anode.
4. The device of claim 2 comprising: a solid state cooling device further comprising: an actuation mechanism coupled to the heat transporting element comprising a flexible EC film, wherein the actuation mechanism bends the flexible EC film between a first thermal contact with the heat sink and a second thermal contact with the heat source, so as to transfer heat between the heat source and the heat sink, and the actuation mechanism includes the first electrode, the second electrode, a voltage source, and flexible electrodes comprising the third electrode, the fourth electrode, and the fifth electrode, the flexible EC film bends when the voltage source applies the electrostatic field between the at least one of the flexible electrodes and the first electrode or between the at least one of the flexible electrodes and the second electrode, the flexible EC film heats up through an electrocaloric effect to form a temperature gradient between the heat sink and the flexible EC film, when the electric field is applied across the flexible EC film between the fifth electrode and the third electrode and between the fifth electrode and the fourth electrode, and the heat, inputted into the flexible EC film through the second thermal contact, flows to the heat sink under the temperature gradient and through the first thermal contact.
5. The device of claim 4, further comprising a circuit controlling timing of the electric field with respect to the electrostatic field so that: the flexible EC film oscillates between the first thermal contact and the second thermal contact, the flexible EC film heats up through the electrocaloric effect when the flexible EC film has the first thermal contact with the heat sink, and the flexible EC film cools down when the flexible EC film has the second thermal contact with the heat source.
6. The device of claim 4, wherein: the flexible EC film has a thickness in a range of 1-1000 micrometers, the flexible EC film has an active surface area in a range of 5 mm by 5 mm to 10 cm by 10 cm, the electrostatic field comprises an electric field having a frequency in a range of 0.01 Hz—10 Hz and a magnitude below a breakdown field of the flexible EC film comprising an EC polymer film, and the device has specific cooling power of at least 2.8 W/g and a coefficient of performance (COP) of at least 13.
7. The device of claim 4, wherein the electrodes comprise nanowires having a diameter in a range of 1-100 nm.
8. The device of claim 7, wherein the nanowires comprise carbon nanotubes, metal nanowires, or a combination thereof.
9. The device of claim 7, wherein the flexible electrodes comprise the nanowires embedded in the flexible EC film.
10. The device of claim 4, wherein the flexible EC film comprises a terpolymer.
11. The device of claim 10, wherein the terpolymer comprises Vinylidene fluoride-trifluoroethylene-chlorofluoroethylene terpolymer (P(VDF-TrFE-CFE)).
12. The device of claim 4, wherein the flexible EC film has a crystallinity characterized by a peak having a FWHM of less than 1 degree as measured by X-ray diffraction.
13. The device of claim 1, wherein the electrostatic force changes a shape of the heat transporting element and the electrocaloric material comprises a terpolymer.
14. The device of claim 1, wherein the solid-state heat transporting device is conformable to a flat surface or a non-flat surface.
15. A heat transporting system comprising a tile including the heat transporting element of claim 1.
16. The device of claim 1, wherein the heat transporting element further comprises a flexible electrocaloric (EC) film attached between a pair of flexible electrodes including the third electrode, wherein the EC film absorbs or releases heat in response to an electric field applied between the pair of the flexible electrodes.
17. A switch, comprising: a first surface and a second surface and a heat transporting element switching thermal conductivity between: a high thermal conductivity state wherein the heat transporting element forms contact with both the first surface and the second surface at the same time, and a low thermal conductivity state wherein the heat transporting element is in contact only with the first surface; the switch further comprising: a first electrode coupled to the first surface; the heat transporting element comprising a flexible electrode on a thermally conductive material; and a second electrode coupled to the second surface, wherein: the heat transporting element bends to thermally contact the second surface when a first potential difference is applied between the flexible electrode and the second electrode, and the heat transporting element bends so as to release from the second surface when a second potential difference is applied between the first electrode and the flexible electrode.
18. The switch of claim 17, wherein the thermally conductive material comprises a terpolymer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Referring now to the drawings in which like reference numbers represent corresponding parts throughout:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
DETAILED DESCRIPTION OF THE INVENTION
(20) In the detailed description of the invention, references may be made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the present invention. A number of different publications are also referenced herein as indicated throughout the specification. A list of these different publications can be found below in the section entitled “REFERENCES”. All publications, patents, and patent applications cited herein are hereby incorporated by reference in their entirety for all purposes.
(21) Unless otherwise defined, all terms of art, notations and other scientific terms or terminology used herein are intended to have the meanings commonly understood by those of skill in the art to which this invention pertains. In some cases, terms with commonly understood meanings are defined herein for clarity and/or for ready reference, and the inclusion of such definitions herein should not necessarily be construed to represent a substantial difference over what is generally understood in the art. Many of the techniques and procedures described or referenced herein are generally well understood and commonly employed using conventional methodology by those skilled in the art. As appropriate, procedures involving the use of commercially available kits and reagents are generally carried out in accordance with manufacturer defined protocols and/or parameters unless otherwise noted.
First Embodiment: Cooling Device
(22) The present disclosure describes an EC refrigeration device architecture where electrostatic actuation is employed to (e.g., rapidly) transport a flexible EC polymer film or stack between a heat source and a heat sink. The electrostatic force not only moves the EC material but promotes the formation of (e.g., intimate) thermal contact between the EC polymer film or stack and the heat source/sink during each cycle.
1. First Example
(23) a. Architecture and Fabrication
(24)
(25) In one or more examples, the heat transporting elements 102 and flexible electrode layers 108c are disposed in a stack 116 comprising alternating heat transporting element layers 102b and flexible electrode layers 110 (e.g., 3 flexible electrode layers 110a, 110b, 110c and two heat transporting element layers 102b, as illustrated in
(26) In the example of
(27) It should be noted that the heat source and heat sink are not limited to thin aluminum sheets. In fact, a heat source and heat sink may be separate from the pumping device itself. For example, a heat source may commonly be a warm solid surface, a warm liquid or even a warm flowing gas. Similarly, the heat sink may also be a warm solid surface, a warm liquid or even a warm flowing gas. In this case we may think of the elements (aluminum plates 112, 114) designated as the heat sink and heat source in
(28) The heat transporting element's uniformity of contact with one or multiple surfaces 128 is controllable so that various amounts of heat H may be transported to and from the one or multiple surfaces 128. Also shown is a spacer 130 (in this example, comprising PMMA) fixed to one end of the stack 116 and wherein the spacer 130 is fixed to the insulator layers 122, 124.
(29) P(VDF-TrFE-CFE) is selected as the active EC material due to its large entropy change, large ΔT near room temperature, and mechanical flexibility. (7) Single-walled carbon nanotubes (CNTs) are used to form the electrodes of the EC film due to their mechanical compliance, thermal stability, and oxidation resistance. (27-28).
(30) The device was fabricated as follows. The P(VDF-TrFE-CFE) solution was drop-cast onto a glass substrate, and the resulting polymer film was annealed at 90° C. A dispersion of CNTs in an isopropyl alcohol and water mixture was spray-coated onto the polymer film. One of the as-prepared films was laminated directly on top of another with only one CNT layer sandwiched between the EC films. The overlap of the CNT areas across the polymer films defined the active area (2×5 cm.sup.2) for the EC effect. The bottom surface of the stack was also spray-coated with CNTs to complete the fabrication of a two layer EC polymer stack: CNT/P(VDF-TrFE-CFE)/CNT/P(VDF-TrFE-CFE)/CNT with a total thickness of 60 μm. The EC laminate was then placed in a vacuum oven at 120° C. for 16 h to remove the residual solvent and to raise the degree of crystallinity (see
(31) The EC cooling device comprises two laminate sheets 7 cm×3 cm in area separated by a 6 mm thick spacer made of Poly(methyl methacrylate). Each laminate sheet consists of a double-sided Kapton™ tape, a polyimide film, and a silver nanowire percolation network layer inserted in between. The nanowire percolation layer serves as one electrode of the electrostatic actuator. The EC polymer stack is mounted on one end between the left spacer and the lower laminate, with the other end between the right spacer and the upper laminate as illustrated in
(32) For testing convenience, a 6.3 mm thick aluminum plate was attached to the outer sticky surface of each of the Kapton™ tape. The plate acts as the heat source and sink, respectively. A heat flux sensor was inserted between the aluminum plate heat source and the Kapton™ tape for in-situ thermal measurement. The EC polymer stack forms an S-shape in its cross-sectional view. The stationary ends of the S-shaped film allow the film to make good thermal contact with the electrodes of the top or bottom aluminum plate. (30)
(33) As demonstrated herein, the architecture described above forms a compact solid-state cooling device measuring 7 cm×3 cm×0.5 cm that achieves a COP of 13 at a heat flux of 29.7 mW/cm.sup.2. This heat flux corresponds to a specific cooling power of 2.8 W/g, which is the highest reported value of solid state refrigeration to date. The previous record had a COP of only 1.9 and a specific cooling power of 2 W/g. (17) The thin-film EC cooling device is flexible and can conform to curvilinear surfaces. It also operates without the noise and complexity of a conventional cooling system.
(34) b. Principle of operation
(35) The S-shaped EC film is driven by electrostatic forces when a voltage is applied between one of the silver nanowire layers in the heat sink/heat source and the corresponding outer CNT layer on the EC stack facing the silver nanowire layer. Thus, during operation, the S-shaped EC film moves up and down like a flexure spring. Because of its light weight and low bending stiffness, the EC film stack could be shuttled rapidly between attachment to the upper and lower laminates with a response time less than 30 ms and total energy consumption of only˜0.02 W. This electrostatic actuation is compact, noiseless, and does not incur frictional forces which could induce material damage and cause energy consumption and thus parasitic heating.
(36)
(37)
P.sub.contact=ε.sub.oε.sub.rE.sub.contact.sup.2=ε.sub.oε.sub.rV.sup.2/d.sup.2polyimide (1a)
where E is the applied electrostatic field, ε.sub.o is vacuum permittivity, ε.sub.r is the dielectric constant of polyimide, and d.sub.polyamide is the thickness of the polyimide. The ε.sub.r of the polyimide used in this study is 4. P.sub.contact under an applied electrostatic field of 61 MV/m is approximately 133 kPa (equivalent to 1.32 atmospheres (atm)). Away from the attachment point, the pressure is dominated by the air gap. The air gap d.sub.gap is largest at the point where the film attaches to the opposite electrode. The pressure at this point is
P.sub.gap=ε.sub.oε.sub.rE.sub.gap.sup.2=ε.sub.oε.sub.rV.sup.2/d.sup.2.sub.gap (1b)
(38) Since d.sub.gap>>d.sub.polyimide, P.sub.gap pressure is much less than P.sub.contact. While P.sub.gap may not be great enough to move the EC stack, the bending of the film allows for the film to progressively attach a greater length to the active electrode (the electrode at which the voltage is applied). In other words, the attachment point moves across the length of the film until all of the film, except for the small section needed to span the attachment point to the opposite electrode, is moved to the active electrode. This approach to electrostatic actuation has been used to move films for valves and may be used when the bending stiffness of the film can be overcome by the electrostatic forces. This type of “S-shaped film actuator” (e.g. (30)) is named after the S shape of the edge of the film.
(39) Thus, the EC polymer stack shuttles between the two aluminum plates when an electric field is alternately applied across the top silver nanowire electrode and the top CNT layer of the EC stack, and the bottom silver nanowire electrode and the bottom CNT layer of the EC stack. The electrostatic pressure P.sub.contact on the film that is in contact with the polyimide, roughly given by equation 1a, increases the thermal contact between the EC stack film and polyimide and thus facilitates the heat flux between the EC material and the aluminum plates. The increase in heat flux was confirmed by measurement during the cooling cycle of an EC polymer stack when an electric field of 66.7 MV/m (square wave, 0.8 Hz, 50% duty cycle) was applied across the P(VDF-TrFE-CFE) films. As shown in
(40) c. Electrode Configuration and Timing of the Electric Field(s)
(41)
(42) d. Characterization of Device Performance
(43) Power consumption of the P(VDF-TrFE-CFE) cooling device was further investigated.
W.sub.EC=∫.sub.t1.sup.t2V.sub.EC×I.sub.ECdt (2)
(44) where W.sub.EC is the electrical work done in one EC cycle, and V.sub.EC and I.sub.EC are the measured operating voltage and current, respectively.
(45) The average heat flux is less than optimal even when the electrostatic actuation field has a frequency sufficiently low to allow for (1) the time required for the electrocaloric effect to adequately change the temperature of the EC polymer stack) as well as (2) the time required for the EC polymer stack to move between the heat sink and the heat source and form good thermal contact during τ.sub.delay. However, the average heat flux of the cooling device can be increased by applying the electrostatic actuation field at a higher frequency. Heat transport can also be improved by increasing the voltage on the EC film (and therefore increasing the magnitude of the electrostatic actuation field, see
(46) Nonetheless, although the electrostatic actuation field of the EC polymer stack can be applied at much higher frequencies,
(47) As mentioned above, another way to maximize heat flux is by optimizing the magnitude of the actuation electric field applied across the EC polymer stack.
(48) Even without further improvements, a heat flux of 29.7 mW/cm.sup.2 under an applied electric field of 66.7 MV/m was achieved, corresponding to a specific cooling power of 2.8 W/g (155 times higher than the highest reported cooling power of 0.018 W/g, calculated using experimentally obtained heat flux data for other EC devices. (24,33,34)
(49) Other than specific cooling power, COP is widely used to characterize the performance of active cooling devices. (11,12).
(50) The P(VDF-TrFE-CFE) cooling device achieved a COP of 13 under an applied electric field of 66.7 MV/m at a frequency of 0.8 Hz, wherein
(51)
(52) To date, there have been no other experimentally obtained COP data for EC cooling devices.
(53)
(54) TABLE-US-00001 TABLE S1 Performance comparison of elastocaloric, magnetocaloric, thermoelectric and EC cooling devices. Specific cooling Max Temp. COP Devices power (W/g) Span (K) (Temp. span) COP.sub.Carnot COP/COP.sub.Carnot Ref. Magnetocaloric* 2.001 18 1.9 (11 K) 24.8 0.0766 17 0.0201 N/A 25.22 (3 K) 91 0.277 19 0.03946 7 2.2 (4 K) 68.25 0.032 20 0.135 7.5 1.8 (0.5 K) 546 0.003 21 0.24 11.5 13 (0 K) N/A N/A 22 0.04545 N/A 5.6 (N/A) N/A N/A 23 0.166 23 9.5 (10 K) 27.3 0.348 24 0.1429 N/A 8.6 (0 K) N/A N/A 25 0.455 29 10 (2.5 K) 109.2 0.092 26 3.5 (15.3 K) 17.84 0.196 Elastocaloric** 0.8 15.3 5.5 (6.5 K) 42 0.131 18 7 (5 K) 54.6 0.128 Thermoelectric N/A N/A 3.5 (10 K) 27.3 0.13 34 2.7 1.4 (1.4 K) 211.9 0.007 † This work 2.8 3.6 13 (1.4 K) 211.9 0.661 — *External magnetic source needed **External actuator needed † Commercially available module (TECI-04908, Heberi I. T. (Shanghai, China) Co., Ltd) at maximum rated specific heat flux and same temperature span as our EC device.
(55) The specific cooling power, maximum temperature span, COP with an associated temperature span, COPCarnot, and COP/COPCarnot of elastocaloric, magnetocaloric, thermoelectric EC cooling devices are compared in Table S1. The specific cooling power is higher than those of the earlier devices. The thermodynamic efficiency (COP/COPCarnot) is higher than devices with high specific heat flux suggesting that this technology is well-suited to applications where high heat flux at low temperature spans is important. We note that some of the reported COP values for other technologies may not have accounted for all device power inputs and therefore should be considered optimistic estimates. With the relatively small temperature span of our EC cooling device and the correspondingly large COPCarnot, the projected COP/COPCarnot of our device is smaller than the values reported for some of the earlier devices operating over larger temperature spans.
(56) e. Applications
(57) The highly efficient and compact EC cooling device described herein not only leapfrogs the performance of existing solid-state cooling technologies, but also brings solid state cooling closer to reality for a variety of practical applications that require compact and/or mechanically flexible refrigeration. For example, the inherent flexibility of the S-shaped EC polymer stack enables fabrication of a flexible P(VDF-TrFE-CFE) cooling/heating device conforming to a curvilinear surface of an object so as to heat or cool the object.
(58)
(59) Overheating of smartphone batteries under high workloads creates a fire hazard, and prolonged use under thermal overload causes reduced battery lifetime and fatigue of other materials and components in the smartphone. Embodiments of the flexible cooling approach described herein can solve this problem. Vapor-compression refrigeration systems, on the other hand, are difficult to scale down to meet the cooling demands of these modern technologies such as handheld devices and wearable electronics.
(60) f. Materials and Methods
(61) This section provides further information on the materials and methods used to fabricate the devices of the first example used to obtain the results in
(62) (i) Preparation of Carbon Nanotubes Solution
(63) P3-SWNTs (6 mg), purchased from Carbon Solution, Inc., were dispersed in a mixture of isopropyl alcohol (18 ml, IPA) and deionized water (2 ml, DI water) using a bath sonicator (VWR B9500A-DTH) for 2 h. The solution was then centrifuged at 8500 rpm for 15 min, and the supernatant was used as the carbon nanotube solution.
(64) (ii) Fabrication of the EC Polymer Stack
(65) The terpolymer of P(VDF-TrFE-CFE) (63.2/29.7/7.1 mol %, Piezotech Arkema group) was dissolved at 8 wt % in 2-Butanone (Spectrum Chemical) by sonication for 2 h. Then the solution was filtered using a PTFE filter with pore size of 0.2 μm and degassed using a bath sonicator. P(VDF-TrFE-CFE) films were prepared by casting the solution on glass substrates, drying at room temperature overnight, and curing at 90° C. for 2 h. The thickness of the films is 30 μm. CNT solution was spray-coated onto the EC polymer films using a mask (2×7.5 cm2) to form uniform CNT electrodes with sheet resistance of 6.5 kΩ/□. Two EC polymer films were peeled off their glass substrates and then attached together with an overlapping region of 2×5 cm2 using a laminator (SircleLam 336-6R).
(66) The EC polymer films were laminated with one CNT electrode sandwiched between the EC polymer films and the other CNT electrode residing on top of the EC polymer stack. A third CNT electrode was spray-coated on the bottom side of the EC polymer stack using the mask. Finally, the laminated EC polymer stack with three CNTs electrodes was annealed at 120° C. for 16 h in a vacuum oven to further remove the residual solvent and increase the crystallinity of the P(VDF-TrFE-CFE) polymer films.
(67) (iii) Fabrication of High Performance of P(VDF-TrFE-CFE) Cooling Testing Apparatus
(68) First, thin copper wires were attached onto each CNTs electrode with carbon grease covered by scotch tape to form low resistance junctions between CNTs electrodes and copper wires. Second, the EC polymer stack was elastically bent into an S-shape and fixed onto a PMMA frame that functions as a 6 mm spacer. Third, a heat flux sensor (OMEGA HFS-4) was bonded to an aluminum plate (6.3×6.3 mm) using double-sided Kapton tape that was spray-coated with a thin silver nanowire layer (Zhejiang Kechuang Advanced Materials Co., Ltd). Fourth, a polyimide film with thickness of 15 μm was coated on the surface of the silver nanowire layer, forming a heat source structure of aluminum plate/heat flux sensor/Kapton tape/silver nanowire layer/polyimide. Fifth, a heat sink was fabricated similarly to the heat source but without the attachment of a heat flux sensor. Finally, the heat source and heat sink were attached onto the top and bottom sides of the PMMA frame to complete the fabrication of the P(VDF-TrFE-CFE) cooling device.
(69) (iv) Description of Thermodynamic Cycle
(70)
(71) During step C.fwdarw.D, the external electric field is removed, and the dipoles return to a state of disorder. Like A.fwdarw.B, C.fwdarw.D is also approximated as adiabatic due to short time available for heat transfer. The entropy is unchanged whereas the temperature rapidly decreases. At point D, the ECM reaches its lowest temperature. In step D.fwdarw.A, the ECM absorbs heat.
(72) (v) Measurement of ECP Crystallinity
(73) As can be seen form
(74) (vi) Adiabatic Temperature Response of the EC Polymer
(75) A freestanding single P(VDF-TrFE-CFE) film (15 μm) was attached to a PET frame using double-sided Kapton tape as shown in
(76) (vii) Measurement of electric power
(77) In order to calculate the power consumption from the electrostatic actuation, it was necessary to measure both the applied voltage and the electric current through the EC polymer stack. The voltage divider circuitry used to measure the current and voltage is shown in
(78) Based on this assumption, the following equations can be used for the calculation of the current and voltage of EC cooling device:
I.sub.EC=V.sub.Ch1/R3
V.sub.EC=(V.sub.Ch2/R2)R1+R2)−V.sub.Ch1.
(79) Here V.sub.Ch1 and Ch.sub.2 are the reading of Channel 1 and Channel 2 of the oscilloscope. I.sub.EC is the current of the device, and V.sub.EC is the voltage of the device.
(80) (viii) Heat Flux Under Different Applied Electric Fields
(81)
2. Second Example
(82)
(83)
3. Third Example
(84)
(85)
(86)
(87) More generally, the examples disclosed herein illustrate a solid-state heat transporting device 1306, comprising a heat transporting element (e.g., the EC material (e.g., film) 1304) whose uniformity of contact with one or multiple surfaces 1308, 128 (e.g., on a heat sink or heat source) is controllable (using electrostatic forces applied using electrodes) such that various amounts of heat may be transported to and from the one or multiple surfaces 1308. As described herein, the heat transporting element uses the electrocaloric effect to absorb and release the heat.
(88) While the device can be used in a heating or cooling system, other device examples include using the heat transporting element as a thermal switch, as described below.
Second Embodiment: Switch Structure
(89)
(90) The switch may be considered a “metamaterial” where electrostatics are used to control the switch's thermal conductivity.
(91)
(92)
(93) Process Steps
(94)
(95) Block 1700 represents providing a heat transporting element or member 102, 1608a, 1150 whose uniformity of contact with one or multiple surfaces 128,1102a, 1102b is controllable so that various amounts of heat H may be transported to and/or from the one or multiple surfaces 128,1102a, 1102b, 1308, A, B.
(96) In one or more examples, the step comprises providing tiles 1300 each including one or more of the heat transporting elements 1302, 102. One or more of the tiles 1300 may cover and conform to one or more of the surfaces 1308.
(97) In one or more examples, the heat transporting element 102, 1302 comprises an electrocaloric material 1304 that absorbs or releases the heat as a function of an electric field applied across the electrocaloric material.
(98) Block 1702 represents coupling an actuation mechanism 104, 1152 to, or providing on an actuation mechanism on, the heat transporting element 102, 1608a. In one or more examples, the actuation mechanism includes one or more electrodes 1108, 110a, 110b, 110c wherein the uniformity of contact is controlled using an electrostatic force generated between the one or more multiple surfaces 128, 1308, 1102a, 1102b, A, B and the heat transporting element 1608a, 102, 1150 when an electrostatic field is applied between the electrode 1108, 110a, 110b, 110c and the one or multiple surfaces A, B, 1102a, 1102b.
(99) In various examples, the actuation mechanism includes a pair of flexible electrodes 1108, and the flexible EC polymer (e.g., film) 1104 is attached between a pair of flexible electrodes 1108, so that an electric field can be applied between the pair of the flexible electrodes 1108.
(100) In one or more examples, the heat transporting element 1608a, 1150 creates or eliminates thermal contact between two of the multiple surfaces A, B, 1102a, 1102b when the heat transporting element 1608a, 1150 is electrostatically controlled using the electrode(s) 1108.
(101) In one or more examples, the electrostatic force changes a shape of the heat transporting element 1150, 1608a.
(102) Block 1704 represents optionally coupling or attaching the actuation mechanism 104, 1152 to a heat sink 111, 1114 and a heat source 115 or cold source 1110. In various examples, the actuation mechanism 104 includes a flexible electrode 110a, 110b, 110c, 1108 attached to the flexible EC material, film, or layer 102b, 1104, a first electrode 108a, 1120 attached to the heat sink 111, 1114 and a second electrode 1120, 108b attached to the heat source 115 or cold source 1110.
(103) Block 1706 represents optionally coupling a circuit 300 controlling timing of an electric field with respect to an actuation field. The flexible EC film 102b or heat transporting element bends when the actuation mechanism 104 applies a first voltage V1 causing actuation field E.sub.act between the flexible electrode 110a, 110b and the first electrode 108a or between the flexible electrode 110a, 110b and the second electrode 108b. The flexible EC film 102b or heat transporting element heats up through an electrocaloric effect to form a temperature gradient between the heat sink 111, 1114 (or the layer 112 attached to heat sink) and the flexible EC film 102b or heat transporting element when a second voltage V2 causes an electric field Ec to be applied across the flexible EC film 102b.
(104) Block 1708 represents the end result, a heat transporting device or system 100, 1100, 1600, 1306.
(105) The heat transporting device or system can be embodied in many ways, including but not limited to, the following:
(106) 1. The device including a solid state cooling device 100, 1306, 1100 comprising a flexible EC material (e.g., film) 1104, 102b, 1304; and an actuation mechanism 104, 1152 coupled to the flexible EC film 1104, 102b, 1304. The actuation mechanism bends the flexible EC film between a first thermal contact C1 with heat sink 111, 1114 or a layer 112 coupled to heat sink and a second thermal contact C2 with a heat source 1110 or a layer/interfacial material 114 coupled to heat source, so as to transfer heat H between the heat source 115 and the heat sink 111.
(107) 2. The device of embodiment 1, wherein the actuation mechanism 104, 1152 includes one or more flexible electrodes 110c, 110a, 110b, 1108 attached to the flexible EC film 102b, 1104, a first electrode 108a, 1120 attached to heat sink 111, 1114 or the layer 112 coupled to heat sink, and a second electrode 108b, 1120 attached to heat source 115, 1110 or the layer 114 coupled to heat source. The flexible EC film 102b bends when the actuation mechanism 104 applies an actuation field Eact between one or more of the flexible electrodes 110a, 110b and the first electrode 108a or between the one or more flexible electrodes 110a, 110b and the second electrode 108b, the flexible EC film 102b heats up through an electrocaloric effect to form a temperature gradient between the heat sink 111, 1114 or interfacial material 112 coupled to heat sink and the flexible EC film 102b when an electric field Ec is applied across at least a portion of the flexible EC film 102b, and heat H, inputted into the flexible EC film 102b through the second thermal contact C2, flows to the heat sink under the temperature gradient and through the first thermal contact C1.
(108) 3. The device of one or any combination of embodiments 1-2, wherein the flexible EC film 1104 is attached between a pair of flexible electrodes 1108 and an electric field Ec is applied between the pair of the flexible electrodes 1108.
(109) 4. The device of one or any combination of embodiments 1-3, further including the circuit 300 controlling timing of the electric field Ec with respect to the actuation field Eact such that the flexible EC film 1108 oscillates 1196 between the first thermal contact C1 and the second thermal contact C2, the flexible EC film 1104, 102b heats up through the electrocaloric effect when the flexible EC film 1104, 102b has the first thermal contact C1 with the heat sink 1114, and the flexible EC film 1104, 102b cools down when the flexible EC film 1104, 102b has the second thermal contact C2 with the heat source 1110.
(110) 5. The device of one or any combination of the preceding embodiments 1-4, wherein the flexible EC film 102b, 1104 has a thickness T in a range of 1-1000 micrometers, the flexible EC film 102b, 1104 has an active surface area A in a range of 5 millimeters (mm) by 5 mm to 10 centimeters (cm) by 10 cm or in a range of 5 mm by 5 mm to 1 meter (in) by 1 m, the actuation field Eact comprises an electric field having a frequency in a range of 0.01 Hz-10 Hz and a magnitude below a breakdown field of the EC polymer film, and the device has specific cooling power of at least 2.8 W/g and a coefficient of performance (COP) of at least 13.
(111) 6. The device of one or any combination of the embodiments 1-5, wherein one or more of the electrodes 110a, 110b, 110c, 1108, 108a, 108b comprise nanowires having a diameter in a range of 1-100 nm.
(112) 7. The device of one or any combination of the embodiments 1-6, wherein one or more of the electrodes 110a, 110b, 110c, 1108, 108a, 108b include nanowires comprising carbon nanotubes, metal nanowires, or a combination thereof.
(113) 8. The device of one or any combination of the embodiments 1-7, wherein the flexible electrodes 110a, 110b, 110c, 1108 comprise nanowires embedded in the flexible EC film 102b, 1104.
(114) 9. The device of one or any combination of the embodiments 1-8, wherein the flexible EC film 102b, 1104 comprises a polymer.
(115) 10. The device of one or any combination of the embodiments 1-9, wherein the flexible EC film 102b, 1104 comprises Vinylidene fluoride-trifluoroethylene-chlorofluoroethylene terpolymer (P(VDF-TrFE-CFE)). It should be noted that other co-polymers of PVDF (Vinylidene fluoride) have good properties and this invention should not be limited by the particular electrocaloric polymer. In fact, embodiments of the invention may work with thin layers of electrocaloric ceramics as well. Thus, embodiments of the present invention can use a variety of electrocaloric materials which can be operated using electrostatics as described herein
(116) 11. The device of one or any combination of the embodiments 1-10, wherein the flexible EC film 102b has a crystallinity characterized by a peak having a FWHM of less than 1 degree as measured by X-ray diffraction.
(117) 12. A switch 1600, comprising a first electrode 1604a coupled to a first surface A; a flexible structure 1606 thermally contacting the first surface A, the flexible structure 1606 comprising a flexible electrode 1610 on a thermally conductive material 1608c; a second electrode 1604b coupled to a second surface B, wherein the flexible structure 1606 bends to thermally contact the second surface B when a potential difference is applied between the flexible electrode 1610 and the second electrode 1604b, and the flexible structure 1606 bends so as to release from the second surface B when a potential difference is applied between the first electrode 1604a and the flexible electrode 1610.
(118) 13. The switch of embodiment 12, wherein the thermally conductive material comprises graphene, graphene oxide, carbon nanotubes, boron nitride, nanoparticles of boron nitride, graphite, nanoparticles of graphite, nanoparticles of a metal, and/or crystalline polymer fibers.
(119) 14. The switch of embodiment 12, wherein the thermally conductive material 1608 comprises nanoparticles such as nanocrystals, nanofibers, nanowires, nanoribbons, and nanoflowers.
(120) 15. The switch 1600 of one or any combination of embodiments 12-14 combined with the device of one or any combination of embodiments 1-11, wherein the actuation mechanism 104, 1152 of one or any combination of embodiments 1-1 includes the first electrode 1604a, the flexible structure 1606, and the second electrode 1604b of one or any combination of embodiments 12-14.
(121) 16. A solid-state heat transporting device 100, 1100, 1306, 1600 comprising a heat transporting element 102, 1150, 1608a whose uniformity of contact with one or multiple surfaces 128, 1102a, 1102b, A, B is controllable so that various amounts of heat H may be transported to and/or from the one or multiple surfaces 128, 1102a, 1102b, A,B.
(122) 17. The device of embodiment 16, wherein the heat transporting element 102, 1150, 1608a comprises an electrocaloric material 1104, 102b that absorbs or releases the heat as a function of an electric field Ec applied across the electrocaloric material 1104, 102b.
(123) 18. The device of one or any combination of the embodiments 16-17, further including an electrode 110c, 110a, 110b, 1108, 1610 on the heat transporting element 102, wherein the uniformity of contact C1, C2 is controlled using an electrostatic force generated between one of the surfaces 128, 1102a, 1102b, A, B and the heat transporting element 102, 1150 when an electrostatic field Eact is applied between the electrode 110c, 110a, 110b, 1108, 1610 and the one of the surfaces.
(124) 19. The device of one or any combination of the embodiments 16-18, wherein the electrostatic force changes a shape of the heat transporting element 102, 1150.
(125) 20. The device of one or any combination of the embodiments 16-19, wherein the solid-state heat transporting device 100, 1100 is conformable to a flat surface 128 or a non-flat surface 1102a.
(126) 21. The device of one or any combination of the embodiments 16-20, further comprising an electrode 1610 on the heat transporting element 1608a, wherein the heat transporting element 1608a creates or eliminates thermal contact C1, C2 between two of the multiple surfaces A, B when the heat transporting element 1608a is electrostatically controlled using the electrode 1610.
(127) 22. The device of one or any combination the embodiments 16-21, wherein the heat transporting element 1608a, 102, 1150 is an EC film.
(128) 23. A heat transporting system 1450 comprising tiles 1300 each including a heat transporting element 1302 of one or any combination of embodiments 16-22. The heat transporting element has a uniformity of contact with one or multiple surfaces that is controllable so that various amounts of heat may be transported to and/or from the one or multiple surfaces. One or more of the tiles cover and conform to one or more of the surfaces.
(129) 24. The device of one or any combination of the embodiments 16-23 combined with one or any combination of embodiments 1-11. The heat transporting element 102 is the flexible EC film and the heat transporting element is coupled to the actuation mechanism 104, 1152 of one or any combination of embodiments 1-11.
(130) 25. The device of one or any combination of the embodiments 16-23 combined with one or any combination of embodiments 12-15, wherein the heat transporting element 1608a comprises the thermally conductive material of one or any combination of elements 12-15.
(131) 26. The device of one or any combination of the embodiments 1-25, further comprising solid sheets on a top and bottom of the device, wherein a motion of the electrocaloric material in response to the electrostatic forces provides a pumping effect when the solid sheets on a top and bottom of the device contain holes allowing for motion of air or liquid.
(132) In one or more examples, the light weight of the EC polymer stack enables electrostatic forces to rapidly transport the EC polymer stack while promoting intimate thermal contact between the EC material and the heat source/heat sink. In one or more examples, the high COP, high heat flux, compact and flexible form factor operation enable applications in wearable and mobile devices where current active cooling technologies are unsuitable.
(133) Further information on one or more embodiments of the present invention can be found in reference 35.
REFERENCES
(134) The following references are incorporated by reference herein. 1. X. Li, thesis, The Pennsylvania State University (2013). 2. T. Correia, Q. Zhang, (Eds.), Electrocaloric Materials: NewGeneration of Coolers. Springer Berlin Heidelberg (2014). 3. P. Hawken, Ed., Drawdown: The Most Comprehensive Plan Ewr Proposed to Reverse Global Warming (Penguin Books, 2017). 4. J. W. Peeples, Vapor Compression Cooling for High Performance Applications, Electronics Cooling Magazine 7, 16-24 (2001). 5. I. Chowdhury, R. Prasher, K. Lofgreen, G. Chrysler, S. Narasimhan, R. Mahajan, D. Koester, R. Alley, R. Venkatasubramanian, On-chip cooling by superlattice-based thin-film thermoelectrics. Nat Nanotechnol 4, 235-238 (2009). 6. A. S. Mischenko, Q. Zhang, J. F. Scott, R. W. Whatmore, N. D. Mathur, Giant electrocaloric effect in thin-film PbZr.sub.0.95Ti.sub.0.05O.sub.3. Science 311, 1270-1271 (2006). 7. B. Neese, B. Chu, S.-G. Lu, Y. Wang, E. Furman, Q. M. Zhang, Large electrocaloric effect in ferroelectric polymers near room temperature. Science 321, 821-823 (2008). 8. Q. Li, G. Z. Zhang, X. S. Zhang, S. L. Jiang, Y. K. Zeng, Q. Wang, Relaxor Ferroelectric-Based Electrocaloric Polymer Nanocomposites with a Broad Operating Temperature Range and High Cooling Energy. Adv Mater 27, 2236-2241 (2015). 9. Y. Jia, Y. S. Ju, A solid-state refrigerator based on the electrocaloric effect. Appi Phys Lett 100, 242901 (2012). 10. R. I. Epstein, K. J. Malloy, Electrocaloric devices based on thin-film heat switches. J Appl Phys 106, 064509 (2009). 11. Y. S. Ju, Solid-State Refrigeration Based on the Electrocaloric Effect for Electronics Cooling. J Electron Packaging 132, 041004 (2010). 12. Y. V. Sinyavsky, V. M Brodyansky, Experimental Testing of Electrocaloric Cooling with Transparent Ferroelectric Ceramic as a Working Body. Ferroelectrics 131, 321-325 (1992). 13. H. M. Gu, X. S. Qian, X. Y. Li, B. Craven, W. Y. Zhu, A. L. Cheng, S. C. Yao, Q. M. Zhang, A chip scale electrocaloric effect based cooling device. Appl Phys Lett 102, 122904 (2013). 14. U. Plaznik, A. Kitanovski, B. Rozic, B. Malic, H. Ursic, S. Drnovsek, J. Cilensek, M. Vrabelj, A. Poredos, Z. Kutnjak, Bulk relaxor ferroelectric ceramics as a working body for an electrocaloric cooling device. Appl Phys Lett 106, 043903 (2015). 15. Y. D. Wang, S. J. Smullin, M. J. Sheridan, Q. Wang, C. Eldershaw, D. E. Schwartz, A heat-switch-based electrocaloric cooler. Appl Phys Let 107, 134103 (2015). 16. M. Ožbolt, A. Kitanovski, J. Tušek, A. Poredos, Electrocaloric refrigeration: Thermodynamics, state of the art and future perspectives. Int. J. Refrig. 40, 174-188 (2014). doi:10.1016/j.ijrefrig.2013.11.007 17. S. Jacobs, J. Auringer, A. Boeder, J. Chell, L. Komorowski, J. Leonard, S. Russek, C. Zimm, The performance of a large-scale rotary magnetic refrigerator. Int. J. Refrig 37, 84-91 (2014). 18. J. Tušek, K. Engelbrecht, D. Eriksen, S. Dall'Olio, J. Tušek, N. Pryd, A regenerative elastocaloric heat pump. Nature Energy 1, 16134 (2016). doi:10.1038/nenergy.2016.134 19. Q. Gao, B. F. Yu, C. F. Wang, B. Zhang, D. X. Yang, Y. Zhang, Experimental investigation on refrigeration performance of a reciprocating active magnetic regenerator of room temperature magnetic refrigeration. Int J Refrig 29, 1274-1285 (2006). 20. P. Clot, D. Viallet, F. Allab, A. Kedous-Lebouc, J. M. Fournier, J. P. Yonnet, A magnet-based device for active magnetic regenerative refrigeration. IEEE T Magn 39, 3349-3351 (2003). 21. T. Okamura, R. Rachi, N. Hirano, S. Nagaya. Improvement of 100 W class room temperature magnetic refrigerator. In Proc. of 2 nd International Conference on Magnetic Refrigeration at Room Temperature, 281-288 (2007). 22. C. Zimm, J. Auringer, A. Boeder, J. Chell, S. Russek, A. Sternberg. Design and initial performance of a magnetic refrigerator with a rotating permanent magnet. In Proceedings of the 2 nd International conference of magnetic refrigeration at room temperature, Portoroz, Slovenia, 341-347 (2007). 23. N. Hirano, S. Nagaya, M. Takahashi, T. Kuriyama, K. Ito, S. Nomura, Development of magnetic refrigerator for room temperature application. Aip Conf Proc 613, 1027-1034 (2002). 24. C. Zimm, A. Jastrab, A. Sternberg, V. Pecharsky, K. Gschneidner, M. Osborne, I. Anderson, Description and performance of a near-room temperature magnetic refrigerator. Adv Cryog Eng 43, 1759-1766 (1998). 25. J. A. Lozano, K. Engelbrecht, C. R. H. Bahl, K. K. Nielsen, D. Eriksen, U. L. Olsen, J. R. Barbosa, A. Smith, A. T. Prata, N. Pryds, Performance analysis of a rotary active magnetic refrigerator. Appl Energ 111, 669-680 (2013). 26. A. Tura, A. Rowe, Permanent magnet magnetic refrigerator design and experimental characterization. Int J Refrig 34, 628-639 (2011). 27. R. Ma, S. Kwon, Q. Zheng, H. Y. Kwon, J. I. Kim, H. R. Choi, S. Baik, Carbon-Nanotube/Silver Networks in Nitrile Butadiene Rubber for Highly Conductive Flexible Adhesives. Adv Mater 24, 3344-3349 (2012). 28. W. Yuan, L. B. Hu, Z. B. Yu, T. L. Lam, J. Biggs, S. M. Ha, D. J. Xi, B. Chen, M. K. Senesky, G. Gruner, Q. B. Pei, Fault-tolerant dielectric elastomer actuators using single-walled carbon nanotube electrodes. Adv Mater 20, 621-625 (2008). 29. S2. L. Engel, S. Kruk, J. Shklovsky, Y. Shacham-Diamand, S. Krylov, A study toward the development of an electromechanical poly(vinylidene fluoride-trifluoroethylenechlorofluoroethylene) buckling membrane actuator. J Micromech Microeng 24, 125027 (2014). 30. K. Sato, M. Shikida, An Electrostatically Actuated Gas Valve with an S-Shaped Film Element. J Micromech Microeng 4, 205-209 (1994). 31. R. Pelrine, R. Kornbluh, Q. B. Pei, J. Joseph, High-speed electrically actuated elastomers with strain greater than 100%. Science 287, 836-839 (2000). 32. S.-G. Lu and Q. Zhang, Electrocaloric Materials for Solid-State Refrigeration, Adv Mater 21, 1983-1987(2009) 33. D. Campolo, M. Sitti, R. S. Fearing. Efficient charge recovery method for driving piezoelectric actuators with quasi-square waves. IEEE Trans. Ultrason. Ferroelectr. Freq. Control 50. 237-244 (2003). doi:10.11097UFFC.2003.1193617pmid:12699157 34. S. X. Qian, D. Nasuta, A. Rhoads, Y. Wang, Y. L. Geng, Y. H. Hwang, R Radermacher, I. Takeuchi, Not-in-kind cooling technologies: A quantitative comparison of refrigerants and system performance. Int. J. Refrig. 62, 177-192 (2016). doi:10.1016j. ijrefrig.2015.10.019 35. Highly efficient electrocaloric cooling with electrostatic actuation, by Rujun Ma, Ziyang Zhang, Kwing Tong, David Huber, Roy Kornbluh, Yongho Sungtaek Ju DOI: 10.1126/science.aan5980, Science Vol. 357, No. 6356, and supporting information.
CONCLUSION
(135) This concludes the description of the preferred embodiment of the present invention. The foregoing description of one or more embodiments of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention be limited not by this detailed description, but rather by the claims appended hereto.