(HEAVE) BALANCING DEVICE, HOISTING SYSTEM, METHOD FOR HOISTING AND KIT OF PARTS FOR SPRING BALANCING A HOISTING SYSTEM
20210403293 · 2021-12-30
Assignee
Inventors
- Edouard Frans Alexander Schinkel (Utrecht, NL)
- Michaël Hubert SCHINKEL (UTRECHT, NL)
- Bart WALGAARD (DEN HAAG, NL)
- Gjalt LINDEBOOM (AMSTERDAM, NL)
- Eelke Gerrit DE VRIES (DEN HAAG, NL)
Cpc classification
F16F9/512
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B66C13/06
PERFORMING OPERATIONS; TRANSPORTING
B66C13/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Heave balance device (1) can balance a lifted or supported load (8). The load can be lifted by a hoisting device (10) or it can be supported. The heave balance device comprises a first frame (2) and a connection unit (22) that can be suspended, e.g. to a hoisting device. Further a moveable carrying unit (32) allows for carrying (suspending or supporting) a load. The device comprises a transmission that couples the connection unit and carrying unit, wherein said transmission is arranged to guide the connection unit and the carrying unit to move along a guideline with respect to each other, the transmission having a spring force balancing arrangement (4) with one or more leverage units, such as one or more pivoting arms (50, 51), and with one or more configurable (gas- or) hydropneumatic springs. A method comprises suspending the load via a (heave) balance device. Further a kit of parts for hoisting devices is provided to allow load decoupling.
Claims
1. A (heave) balancing device for balancing a load, comprising: a first frame; a connection unit that can be supported; a moveable carrying unit for carrying a load; and a transmission that couples the connection unit and carrying unit, wherein said transmission is arranged to guide the connection unit and the carrying unit to move along a guideline with respect to each other, the transmission having a spring force balancing arrangement with one or more leverage units, such as one or more pivoting arms, and with one or more configurable gas- or hydro-pneumatic springs.
2. A device according to claim 1, wherein the gas- or hydro-pneumatic spring is arranged to apply the force at a first point of application on the first frame or on the leverage unit, and a second point of application on the first frame or on the leverage unit, and said gas- or hydro-pneumatic spring pivots with respect to the guideline around at least one of said points of application during: extension or contraction of the gas- or hydro-pneumatic spring, and/or movement of the leverage unit relative to the gas- or hydro-pneumatic spring, connection unit and/or carrying unit, and/or movement of the connection unit relative to the carrying unit.
3. A device according to claim 1, wherein the gas- or hydro-pneumatic spring is arranged to apply the force at a first point of application on the first frame or on the leverage unit, and a second point of application on the first frame or on the leverage unit, wherein a point of the leverage unit, the first point of application and the second point of application define a triangle having an area correlated with the torque applied on the carrying unit.
4. A device according to claim 1, wherein a second frame connects the carrying unit to the transmission, the leverage unit is formed by an arm and the transmission comprises at least two pivoting arms that have pivoting points.
5. A device according to claim 1, wherein the transmission comprises a linear guide for guiding the first frame with respect to the second frame; and/or the transmission comprises one or more moveable pivot point, one or more extendable arms; and/or the transmission comprises at least two configurable gas- or hydro-pneumatic springs.
6. A device according to claim 1, wherein the configurable gas- or hydro-pneumatic spring is positioned not-in-line with the guideline; and/or the configurable gas- or hydro-pneumatic spring pivotably connects the first and second frames, and/or the configurable gas- or hydro-pneumatic spring is positioned between one of the frames and the pivoting arm; and/or the configurable gas- or hydro-pneumatic spring is positioned on different arms of the transmission.
7. A device according to claim 1, wherein the leverage unit is arranged to, at different extension of the gas- or hydro-pneumatic spring, convert the spring force onto the load with different multipliers, and wherein the leverage unit comprises a rotating element having a thread with a variable pitch; and/or the gas- or hydro-pneumatic spring pivotably arranged between first and second frame.
8. A device according to claim 1, wherein the transmission further has an actuator.
9. A device according to claim 1, wherein the transmission allows the frames to move in a domain, the domain having a first boundary and a second boundary, wherein the transmission further has security arrangement that is arranged to bias the transmission from not reaching the first and/or second boundary.
10. A hoisting device for balancing a load lifted comprising: a hoisting line connected to the hoisting device; a connection unit suspended to the hoisting line; a transmission coupled to the connection unit, the transmission having a spring force balancing arrangement with one or more pivoting arms and with one or more configurable gas- or hydro-pneumatic springs, a load carrying unit connected to the transmission, which can carry or support the load.
11. A hoisting device according to claim 9, comprising an actuator coupled to the transmission.
12. A method for carrying a load with a hoisting device, the method comprising: connecting a connecting unit of a heave balancing device according to claim 1 to the hoisting line of the hoisting device; carrying a load by connecting a load to the carrying unit of the heave balancing device; configuring the gas- or hydro-pneumatic spring to the load.
13. Method for carrying a load by a hoisting device by hoisting the load via a transmission that has a pivoting arm and configurable gas- or hydro-pneumatic spring, the transmission coupling the load by spring balance to the hoist.
14. Method according to claim 12, further comprising, dependent on the load and/or dependent on the non-linear behavior of the gas or hydro pneumatic spring in operation and/or to secure safe operation of the hoisting device: configuring the gas- or hydro-pneumatic spring to the load; and/or positioning of one or more pivoting points in the transmission; and/or extending one or more arms of the transmission; and/or actuating the one or more actuators.
15. (canceled)
16. (canceled)
17. A device according to claim 4, wherein: the first and second frames extend generally along the guideline and the pivoting arms extend on opposite sides of that guideline; and/or the pivoting points positioned generally symmetrically around the guideline; and/or wherein the two arms are connected by a pivoting point to the first and second frame respectively.
18. A device according to claim 5, wherein the transmission comprises one or more extendable pivoting arms; and/or the transmission comprises at least two configurable gas- or hydro-pneumatic springs, wherein each of the gas springs is connected via a pivoting point to the first or the second frame and to a pivoting point on the arms of the transmission.
19. A device according to claim 7, wherein the leverage unit comprises a rotating element having a thread with a variable pitch, wherein the gas- or hydro-pneumatic spring is connected to the rotating element and is also connected to the first or second frame.
20. A device according to claim 8, wherein: the actuator is connected to the leverage unit; and/or the actuator is connected to one of the frames; and/or the actuator is connected to two arms of the transmission; and/or the actuator is arranged to provide a compensating force to compensate for spring balance deviations as a result of non-perfect gas- or hydro-pneumatic spring behavior; and/or the actuator is arranged to drive the transmission; and/or the actuator is arranged to act on the cylinder of the gas- or hydro-pneumatic spring in the opposite direction of the force of the gas of the gas- or hydro-pneumatic spring; and/or the actuator is driven by a control system which receives signals from a motion reference unit; and/or the actuator is a throttle valve of the gas- or hydro-pneumatic spring, controlling the flow of the oil between the piston of the cylinder and the gas volume and/or the flow of the gas.
21. A device according to claim 9, wherein the security arrangement comprises one or more springs; and/or the security arrangement comprises one or more actuators; and/or the first, second or both boundaries are extremities of the movement by the transmission; and/or the security arrangement comprises a toothed track on one of the frames; and/or the security arrangement comprises a unit for controlling the configurable gas- or hydro-pneumatic spring; and/or the security arrangement is arranged to increase the return force when the transmission has moved at least 50% from a default or middle position toward one of the boundary positions.
22. Method according to claim 13, further comprising, dependent on the load and/or dependent on the non-linear behavior of the gas- or hydro-pneumatic spring in operation and/or to secure safe operation of the hoisting device: configuring the gas- or hydro-pneumatic spring to the load; and/or positioning of one or more pivoting points in the transmission; and/or extending one or more arms of the transmission; and/or actuating the one or more actuators.
Description
[0063] Although the drawings show several embodiments, the invention is not limited to the shown embodiments.
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[0081] The heave balancing device 1 will transform an existing non-spring-balanced crane, in this case a crane 12 on a vessel 11, into a crane that operates using balanced heave compensation. The heave balancing device 1 of this embodiment allows to add a balanced heave compensation feature to existing high-load cranes without having to make costly adaptations to the existing crane equipment. In this case the heave balancing device is connected to the system (vessel 11) that experiences heaving.
[0082] The heave balancing device could also be connected and disconnected to any type of mechanical support or suspension system which is mounted on the ground or for example onto an off-shore platform as illustrated in
[0083] In this application a heave balancing device 1 can be a device that balances a load at different positions or can be a device that generally balances the load, preferably by spring loaded means. Embodiments of the heave balancing device comprise balancing a load at different positions of the heave balancing device, the balancing force being provided for the most part by spring loaded means, preferably (gas- or) hydro-pneumatic spring systems. Preferably loads of over 10 tons, preferably over 20 tons, and more preferably over 30 tons are supported and balanced using a heave balancing device 1.
[0084] In
[0085] In the embodiment, the transmission, comprising the guide, allows moving connection unit 22 with respect to carrying unit 32 by increasing or reducing the distance, indicated by an arrow 28, between those two suspension points 22,32. In balanced operation the suspension points are oriented along the vertical line, here the guideline 208. Preferably the transmission comprises one or more arms for transferring forces between the suspension points, the arm being positioned non-parallel, preferably at an angle between 10-170 degrees, with respect to the guideline 208/the direction of the guide. In use the arms are at an angle with the vertical direction. Preferably one or more arms are pivotable with respect to a first frame 2 or second frame 3.
[0086] Preferably the heave balancing device 1 comprises at least one transmission having a leverage unit 50,51 and a pneumatic spring 4. The leverage unit is preferably a linear leverage unit and more preferably a pivoting arm 50,51. The pivoting arm is connected to one of the frames 2,3 or to both. The spring 4 is preferably a gas or hydro-pneumatic spring. In this embodiment the arms 50,51 and the spring 4 are connected to the first frame by means of a pivoting connection point. The pneumatic spring and the leverage unit cooperate to result in an upward force that is generally constant over the stroke of the pneumatic spring. The leverage unit and spring are therefore arranged in a spring balance configuration. Preferably, the spring approximates perfect (Hooke's law) behavior, where the spring force is linear to the stroke. In combination with a pivoting arm, this results in a spring balanced system.
[0087] In this embodiment the leverage unit and the pneumatic spring art part of the spring force balancing arrangement. In embodiments the spring force balancing arrangement is arranged to compensate for changes in the load. Examples of compensating for change in the load are allowing, in operation, moving of the pivoting point of the arm, thereby changing the length of the arm of the applied force. Another embodiment can have an arm that has a variable length.
[0088] Alternatively, other systems which perform a similar balancing function (for example 4 armed (hydro-pneumatic systems or systems with a single (hydro) pneumatic spring) can also be used. Further examples of other possible balancing systems are also provided (
[0089] In
[0090] In the shown embodiment the heave balancing device 1 includes an actuator 5. The actuator 5 can provide a force additional to the spring-loaded means. The additional force can compensate for non-linear behavior of the spring-loaded means or can provide a force for biasing the load towards a default position of the heave balancing device. The additional force can also bring about movement of the first and second frame, thereby lifting/lowering the load in the vertical direction. In the shown embodiment the actuator is connected to the first and second frame. Actuation results in direct movement of the first frame with respect to the second frame, while the transmission is also moved.
[0091] In embodiments of the heave balancing device according to the invention, movement of the ship along the z-axis is compensated by use of the spring balancing arrangement that is part of the transmission. The heave balancing device 1 comprises the spring or arm. The heave balancing device will have a state in which the spring is connected not-in-line with the load, in such a way that a change in the position of the load does not change the elongation of the spring along a linear characteristic. The spring is configured in such a way that a change in the force of the spring is (substantially) counteracted by the transmission, in particular the leverage unit. According to the invention the leverage unit and pneumatic spring are arranged to provide a torque to generally balance a torque provided by the load. In embodiments the load is, additional to being compensated for heaving motions by the heave balancing device 1, held by towlines to control the movement of the load in the X and Y directions (perpendicular to the Z-position that is balanced) or other conventional means to control the movement of the load in the X and Y directions such as actuation of the tip of the crane.
[0092] The heave balancing device 1 allows movement of the ship 11 in the z-direction to be compensated. The heave balancing device according to the invention will result in the load remaining generally at the same (absolute) height during heaving (and/or rolling or pitching) motions, as shown in
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[0094] In embodiment the position of the ship the load of the heave balancing device 1 is monitored controlled. On the basis of the measured data an actuator can adjusts a tool (for example, a winch, a pneumatic arm system) accordingly. Preferably the monitoring and control system comprises a motion reference unit which is preferably located within the heave balancing device.
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[0096] The load may have a targeted landing site 800.
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[0103] The transmission has one or more force application points, such as pivot connections 41, preferably outside linear guideline 209, preferably arranged symmetrically around the guideline. Force application points are preferably arranged so the force field is guided symmetrical around the guideline. Preferably forces transmitted through said one or more force application points are not in line with, that is non-parallel to, the guideline 209. Preferably the orientation of the (hydro-)pneumatic spring 4 said forces change when frames 2 and 3 move with respect to each other and/or when the distance between the connection unit and the carrying unit changes.
[0104] In this embodiment, the transmission comprises two leverage units in the form of arms assemblies 50, 51. Arm assemblies 50,51 work simultaneously and identically, thus for clarity's sake, the mechanical parts are labelled on the left-hand side and the virtual construction lines and forces are shown on the right-hand side of
[0105] The heave balancing device 1 comprises a first frame 2. On the frame engagement points are provided. Engagement point 21 is a pivot point that allows pivoting of arm 7. Engagement point 22 is a connection unit for suspension to a hoisting device.
[0106] Through pivot point 21 and pivot point 31, a virtual construction line 205 along the z axis and parallel to the guideline 209 can be constructed, along the direction of the lifting force of first frame 2 on first arm part 7, and along the direction of movement of pivot point 21 with respect to second frame 3.
[0107] The (hydro) pneumatic spring system 4 is connected to first frame 2 via pivoting connection point 42. The (hydro) pneumatic spring system 4 comprises a cylinder 401, a hydraulic connection 402 and a hydraulic accumulator 403. The (hydro) pneumatic spring system can be configured. The system 4 allows setting the spring force of the (hydro) pneumatic cylinder 401. One chamber of cylinder 401 may be connected to a hydraulic accumulator and will have a relatively high pressure of up to 300 bar or even 600 bar, the other chamber on the opposite side of the piston of cylinder 401, chamber 43, may have a limited, relatively low pressure, for example 1-10 bar at minimum compression of the spring. When compressed, the gas pressure in the chamber with relatively low pressure increases. This helps to prevent the heave balancing device to suddenly reach end of stroke and it allows for better balance given the non-linear and adiabatic characteristics of a gas spring.
[0108] First frame 2 comprises a guide that guides a second frame 3. The second frame 3 is guided in a direction along the z-axis and parallel to guideline 209, allowing for the hoist connection point and the load connection point to move with respect to each other.
[0109] The second frame 3 has pivot points. Pivot point 31 is connected to the balancer arm 6 of arm assembly 50. Balancer arm 6 can pivot with respect to pivot point 31.
[0110] Through point 31, a virtual construction line 201 along the z-axis can be constructed, representing movement of point 31 with respect to first frame 2 and the forces (such as due to gravity) exerted upon pivot point 31 in the z-axis. Preferably both points 31 and points 21 are positioned at similar radial distances from the guideline 209, located along virtual construction line 201 to allow for a balanced configuration. Preferably virtual construction line 201 is in a radial direction away from guideline 209 positioned between point 42 and point 41: locating point 41 not on construction line 201 but a bit closer towards guideline 209 (or farther away from point 41) allows for even better balance. Arms 6 and 7, part of the transmission, are connected at pivot point 41. In this embodiment pivot point 41 also forms a point of force application for (hydro) pneumatic spring system 4.
[0111] The (hydro) pneumatic spring system 4 is arranged as a pulling device. The spring force is applied between application points 41 and 42. Along points of spring force application 41 and 42, a virtual construction line 206 can be drawn and a force 207 is shown. The downward force 202 induced by the load on frame 3 is balanced by the upward force 208 induced via the pneumatic spring 401 on frame 3. The upward force 208 will remain (substantially) equal to the downward force 202 when the distance between the connection unit 22 and carrying unit 32 changes. With reference to
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[0118] It will be clear that any masses (inter alia, also masses of the apparatus components itself) that exert a torque can be taken into account and can be balanced. For further simplicity friction is ignored, although it will be clear that in case of a large friction, the balance point of the torque system is not a point, but a level. Further for simplicity the adiabatic coefficient of a gas or hydro-pneumatic spring is ignored, although it will be clear that temperature effects are relevant in practice.
[0119] In general, a load balancing system comprises a spring-balanced system having a spring-balanced configuration. Various non-limiting examples of such a system are shown, but other variations could be used.
[0120] In the preferred embodiment, the transmission couples the first and second frame via arms outside the guideline between load connection point and hoist connection point. This allows for the system to be compact, resulting in a system that can be hung under existing hoisting cranes.
[0121] In the embodiment shown in
[0122] The torque in pivot point 21 is dependent on the force exerted on the arm 7, the length of the arm (distance between the force application point, here 41 and the pivot point 21), and the angle between the virtual construction lines 204 and 201. Similarly, the torque in 31 is dependent on the angle between virtual construction lines 201 and 203.
[0123] (Hydro) pneumatic spring 4 provides counter-torque around pivot points 21 and 31 by providing a pulling force 207 along virtual construction line 206. This pulling force 206 exerted on arm 6 at the force guiding point and spring force application point 41, results in CW torque around pivot point 31. Pulling force 206 exerted on arm 7 at point 41 results also in CCW torque around pivot point 21.
[0124] In embodiments the transmission and/or the spring force balancing arrangement comprises at least a first force application point 21 that is directly suspended to the connection unit 22 and a second force application force 31, which directly suspends the carrying unit 32, wherein the first force application point is positionally closer to the carrying unit than the second force application point. In operation such an arrangement provides for a compact arrangement. In embodiments a third force application point 41, preferably providing a partial suspension force to the carrying unit that is positioned radially outward from the guideline 209
[0125] In a balanced system, the torque due to net load weight 202 and pulling force 208 due to drive element 3, is partially or fully balanced torque due to spring force 207, with any resting force/torque imbalance negated by actuator 5. This results in no net movement of the first frame 2 with respect to second frame 3. In operation the first frame 2 can move with respect to second frame 3 without changing this balance, thereby providing a spring balanced system.
[0126] When perturbations in the z-direction occur, for example due to heaving motions of vessel 11, the position of first frame 2 is moved as a result of movement of drive element 9. When this occurs, the balanced system will allow first frame 2 to move along the linear guideline 209 with respect to second frame 3 and due to the inertia of load 8 first frame 2 will move with respect to second frame 3, keeping the load 8 in position. Movement of the spring system 4 will keep the system in balance. It has been found that rather than having only one truly balanced (stabilized) position, the invention shows a substantially balanced system along the entire range of motion of the spring and system. In embodiments the spring system 4 allows an approximation of balance. In that embodiment the balance is achieved by action of the actuator 6. The actuator 6 can be configured to provide a force or torque in order to operate the system as a balanced system.
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[0128] In embodiments of the invention the balance heave devices are balanced or approximately a balanced system. In embodiments, the force supplied by spring system 4 is dependent on the area of triangle of the engagement points 21, 41, 42 and the configuration of the spring system 4. The torques supplied by net load force 202 and pulling force 208 are dependent on the angle of the arms.
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[0130] Similarly, in the position of
[0131] In the preferred embodiment, the spring characteristic of (hydro) pneumatic spring 4 can be varied, resulting in an over- or under-balanced system, with a slow movement of the load 8 as a result. This can be beneficial for placing or picking up load 8.
[0132] In embodiments the position of the pivot points with respect to the first frame 2 or the position of second frame 3 can be moved.
[0133] As the system is substantially balanced across the entire range of motion of arms 6,7 and spring 4, it has been found that near the limits of the range of motion of the (hydro) pneumatic spring 4, the (hydro) pneumatic spring 4 can be overexerted, with massive impact forces as a result. To prevent this, the system 1 must be limited in motion. Hence, a safeguarding system is required to be put into place.
[0134] In embodiments of the invention, the heave balancing device 1 has a safeguarding system. The safeguarding system is arranged to prevent the heave balancing device from moving toward an end position. By preventing the heave balancing device from reaching an end position, damage is prevented.
[0135] The security device can have many different embodiments and can comprise several units. In an embodiment the security system comprises a biased unit that biases the heave balancing system to a default position, e.g. a middle position of the second frame 3 with respect to first frame 2. In this application an ‘end position’ can be an extreme position of the arm assembly of the heave balancing device 1 in which further movement is prevented. E.g. the angle between each of the arms 6,7 and the frame can vary only between 5 and 85 degrees, or 15 and 75 degrees. Those angles form extreme positions. However, in embodiments the extreme positions are at smaller angles or a smaller range between the angles at the extreme positions.
[0136] Embodiments of the security system include, but are not limited to: a second hydro(pneumatic) spring, a damper, a (monitor and control) for the throttle valve of the (hydro) pneumatic spring 4, an actuator between load 8 and suspension point of support or first frame 2, programming the balancer 1, a connection between load 8 and target object (if present), or any combination of these. Preferably, the security mechanism both monitors the extension of the spring and/or balancer, and controls and exerts a force upon the system.
[0137] In an embodiment the security system comprises an actuator 5. In an embodiment such as
[0138] In embodiments the security system can be a second winch and drive element in a split hoist configuration (e.g. the actuator 5 is placed on board of the floating object), for example shown in figure la. The transmission, the first and/or second frame will be able to move within a domain, with boundaries formed by the extreme positions at the end of a movement stroke of the frames. E.g. the stroke of the spring is limited. The security system prevents the balance heaving system 1 to approach these extreme positions/boundaries.
[0139] When the linear actuator 5 operates as a security system, the actuator 5 allows for some linear motion of first frame 2 with respect to second frame 3, but prevents movement outside the range of motion of the balancing system. The heave balancing device 1 can comprises a sensor that measures the respective position of the first frame 2 and second frame 3. On the basis of the measured distance by the sensor a suitable processor can compute a force to be exerted on the system for safeguarding the system, which force can be additional to the balancing force.
[0140] Preferably, the security system is arranged to prevent sudden movements.
[0141] In the embodiment shown in
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[0145] In this example, the configurable pneumatic two springs 4 connect to first frame 2 and second frame 3. The pneumatic springs 4 are connected via pivoting points 601 and 602, and form the pivoting arms of the device. By changing the length of the springs and the angle a between springs and frames, first frame 2 and second frame 3 are allowed to move with respect to each other. In the shown embodiment, the angle a is, in this example, about 45 degrees. When the distance between de connection unit and the carrying unit decreases, the compression spring is further compressed and its force therefore increases but since angle alpha a also increases an increasing part of the spring force is deflected in a horizontal direction, rendering the upward force of the spring in point 602 generally equal. This works only when angle a remains larger than 5 degrees and smaller than 85 degrees. In this embodiment the area of triangle between points 602 and 601 is (inversely) correlated to the spring force in such a way the upward component of the spring force remains generally equal to the downward force of the load over a range of movement of frame 2 relative to frame 3.
[0146] This embodiment can also be executed with one spring or more than 2 springs, as is the case with most embodiments shown in other figures. When this embodiment is executed with three or more springs the point where the three springs come together can be the carrying unit, the load can be connected directly to this point and a second frame is not required.
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[0148] In this embodiment, a clockwise rotation results in extension of the pneumatic spring, and a corresponding torque increase. The same rotation also corresponds in the load carrying line being wound off, resulting in an increased pitch, i.e. moment arm, with a corresponding torque increase. The variable pitch thread is arranged in such a way that a torque increase/decrease due to spring extension/compression, is (substantially) balanced by a corresponding torque increase/decrease due to the change in pitch of the load carrying line. Many other embodiments are possible.