Connector
11398706 · 2022-07-26
Assignee
Inventors
Cpc classification
H01R13/5205
ELECTRICITY
H01R13/052
ELECTRICITY
International classification
Abstract
A connector includes: an internal contact disposed at an inner position in a radial direction; an external contact disposed at an outer position in the radial direction; and an insulator disposed between the internal and external contacts. At least one of the internal and external contacts includes, on one side in the axial direction, a mating part to be mated with a corresponding counterpart contact at a predetermined radial contact pressure. The insulator includes a first insulator part exposed to the one side in the axial direction, and a second insulator part disposed on the other side in the axial direction relative to the first insulator part. The first insulator part is made of an elastic material capable of being easily deformed elastically in the radial direction as compared to the second insulator part.
Claims
1. A connector comprising: an internal contact extending in an axial direction and disposed at an inner position in a radial direction; an external contact extending in the axial direction and disposed at an outer position in the radial direction; and an insulator disposed between the internal contact and the external contact, wherein at least one of the internal contact and the external contact includes, on one side in the axial direction, a mating part to be mated with a corresponding counterpart contact at a predetermined radial contact pressure, the insulator includes a first insulator part exposed to the one side in the axial direction, and a second insulator part disposed on the other side in the axial direction relative to the first insulator part, and the first insulator part is made of an elastic material capable of being easily deformed elastically in the radial direction as compared to the second insulator part; wherein one end face of the first insulator part projects more toward the one side in the axial direction than the external contact.
2. The connector according to claim 1, wherein the mating part includes a plurality of mating claw portions disposed on the one side in the axial direction and having a substantially divided cylindrical shape as a whole, and a supporting cylindrical portion for integrally supporting the plurality of mating claw portions at one ends thereof with a plurality of slits being interposed between the plurality of mating claw portions, and the first insulator part is disposed within a regional range closer to the one side in the axial direction than the supporting cylindrical portion.
3. The connector according to claim 2, wherein widths of the plurality of slits are each set to have a larger width on a base end side of the plurality of mating claw portions supported by the supporting cylindrical portion and to have a smaller width on a tip side of the plurality of mating claw portions.
4. The connector according to claim 1, wherein the internal contact includes a penetration part that penetrates the insulator, a projecting end part that projects more toward the one side in the axial direction than the first insulator part, and a protrusion that protrudes in the radial direction toward the first insulator part from the penetration part.
5. The connector according to claim 1, wherein the first insulator part has a relative permittivity equivalent to that of the second insulator part.
6. The connector according to claim 1, wherein the first insulator part is integrally coupled to the second insulator part.
7. A connector comprising a male connector member and a female connector member, each including: an internal contact extending in an axial direction and disposed at an inner position in a radial direction; an external contact extending in the axial direction and disposed at an outer position in the radial direction; and an insulator disposed between the internal contact and the external contact, wherein the male connector member of the male and female connector members includes first and second male mating parts to be mated with corresponding counterpart contacts at a predetermined radial contact pressure, the female connector member of the male and female connector members includes first and second female mating parts to be mated with corresponding counterpart contacts at a predetermined radial contact pressure, the insulator of the male connector member includes a first insulator part exposed to one side in the axial direction, and a second insulator part disposed on the other side in the axial direction relative to the first insulator part, and the first insulator part is made of an elastic material capable of being easily deformed elastically in the radial direction as compared to the second insulator part; wherein one end of the first insulator part of the male connector member projects more toward the one side in the axial direction than the external contact of the male connector member.
8. The connector according to claim 7, wherein the internal contact of the male connector member projects more toward the one side in the axial direction than the first insulator part and the external contact of the male connector member to form the first male mating part, and the internal contact of the female connector member includes a first female mating part with a length in the axial direction larger than or equal to that of the first male mating part.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(22) Embodiments of the present invention will be described below with reference to the drawings.
First Embodiment
(23)
(24) The configuration of the connector will be described first.
(25) As shown in
(26) The connector 1 of the present embodiment has features in the structures of mating parts of the male and female connector members. The structures of end parts (a right end part of the plug 10 and a left end part of the receptacle 20 in
(27) As shown in
(28) As shown in
(29) As shown in
(30) The internal contact 21 includes a slotted socket-shaped first female mating part 21b to create protrusion-recess mating with the first male mating part 11b of the internal contact 11 in the plug 10. The internal contact 21 is accommodated in the insulator 23.
(31) The external contact 22 has a tubular (cylindrical) shell shape and is disposed at a position radially outward of the internal contact 21. The external contact 22 projects more toward the other side (the right side in
(32) As shown in
(33) As counterpart contacts corresponding to the internal contact 11 and the external contact 12 of the plug 10, the receptacle 20, which is the female connector member, includes a second female mating part 22f to be mated with the second male mating part 12f of the external contact 12 at a predetermined radial contact pressure in addition to the first female mating part 21b to be mated with the first male mating part 11b of the internal contact 11 at a predetermined radial contact pressure.
(34) As just described, the plug 10 (the male connector member) in the present embodiment includes, on the one side (the left side in
(35) As shown in
(36) The one end face 31a of the first insulator part 31 projects more toward the one side in the axial direction than the external contact 12. The one end face 31a of the first insulator part 31 makes surface contact with an end face 23a of the thick cylindrical insulator 23 and an end face 21a of the internal contact 21 in the receptacle 20 at a predetermined axial contact pressure so as to have an abutted engagement state.
(37) The first insulator part 31 has a relative permittivity equivalent to that of the second insulator part 32, which is an insulating part made of a resin. For example, the first insulator part 31 has a specific relative permittivity set within a relative permittivity range of about 2 to 5, and is made of a material capable of being readily fixed to, or integrally molded with, the second insulator part 32.
(38) Furthermore, the first insulator part 31 is made of an elastic material capable of being elastically deformed at least in the radial direction of its generally cylindrical shape more easily than the second insulator part 32.
(39) More specifically, the first insulator part 31 is made of, for example, either an elastomer, such as silicon rubber, capable of being integrally molded with the second insulator part 32 by a liquid injection molding (LIM) method, or a synthetic resin elastic material, such as an elastomer, capable of being molded into a generally cylindrical shape as a single component and then being bonded and fixed to the second insulator part 32 via a known adhesive. In this case, the second insulator part 32 is made of a material suitable for the LIM method such as polycarbonate.
(40) As shown in
(41) The plurality of mating claw portions 12a of the second male mating part 12f include a plurality of protrusions 12d that projects in a radially outward direction at equiangular intervals within the same regional range in the axial direction on their tip side. The plurality of protrusions 12d as a whole form a protruded shape having a generally annular shape and having tapered guides provided before and behind the protrusions 12d. Such a protruded shape allows the plurality of mating claw portions 12a to be bent by a predetermined amount in a reduced-diameter direction in accordance with an inner diameter of the second female mating part 22f.
(42) As shown in
(43) With the use of the first insulator part 31 having any shape with a diameter slightly larger than an inner diameter D of the second male mating part 12f of the external contact 12, a portion of the first insulator part 31 in the vicinity of the one end face 31a is brought into abutment with the stepped part 11c of the internal contact 11, or the first insulator part 31 bulges out from the tip of the second male mating part 12f or into the plurality of slits 12c when the plurality of mating claw portions 12a of the second male mating part 12f are fitted into the second female mating part 22f. This reduces the application of a compressive load in the axial direction to the second insulator part 32 by the first insulator part 31.
(44) The one end face 32a of the second insulator part 32 projects toward the one side in the axial direction (the mating direction) from the supporting cylindrical portion 12b in the second male mating part 12f of the external contact 12 by a projecting length La (see
(45) An axial length Lb (see
(46) As a result of such settings for the shape and dimensions of the first insulator part 31, the first insulator part 31, when the plurality of mating claw portions 12a of the second male mating part 12f are fitted into the second female mating part 22f, can be elastically recovered by following the plurality of mating claw portions 12a or can be bulged out into the plurality of slits 12c provided between the plurality of mating claw portions 12a after being compressed in the radial direction and the axial direction without compressing the second insulator part 32 in the radial direction.
(47) Although the substantially divided cylindrical shape in the present embodiment refers to 90-degree division (divided into quarters) having four mating claw portions 12a and four slits 12c, any plural number of divisions can be used.
(48) As shown in
(49) As just described, the plug 10 and the receptacle 20 include the second male mating part 12f and the second female mating part 22f, which together create protrusion-recess mating with the mated depth Lf, in their external contacts 12 and 22. The plug 10 and the receptacle 20 also include the first male mating part 11b and the first female mating part 21b, which together create protrusion-recess mating on an inner side of the receptacle 20 relative to the mated depth Lf, in their internal contacts 11 and 21. The first female mating part 21b of the receptacle 20 has a recess depth larger than the length of the first male mating part 11b of the plug 10, and an inner diameter slightly larger than the outer diameter of the first male mating part 11b.
(50) Effects will be described next.
(51) In the thus configured present embodiment, early in the process of inserting the plug 10 into the receptacle 20 in the mating direction, the external contact 12 of the plug 10 initially mated with the second female mating part 22f of the receptacle 20 is bent in the radial direction.
(52) At this time, the first insulator part 31 capable of being easily deformed elastically can facilitate elastic deformation and elastic recovery for the mating of the external contact 12 with the counterpart contact, and can effectively reduce the creation of a gap between the insulator 13 and the internal contact 11 or the external contact 12 after the elastic recovery of the external contact 12. As the result, deterioration in characteristic impedance due to permittivity change resulting from the creation of such a gap space can be effectively reduced.
(53) Moreover, when the second male mating part 12f of the plug 10 is mated with the second female mating part 22f of the receptacle 20 in the present embodiment, the plurality of mating claw portions 12a are bent in the radial direction to compress the first insulator part 31 and elastically recovered together with the first insulator part 31. Thus, the operation of mating the plug 10 with the receptacle 20 can be facilitated, and the creation of a gap space between the insulator 13 and the internal contact 11 or the external contact 12, which may lead to permittivity change, can be reduced more effectively.
(54) Furthermore, since the first insulator part 31 has a relative permittivity equivalent to that of the second insulator part 32 in the present embodiment, deterioration in characteristic impedance in the mating parts of the plug 10 and the receptacle 20 in the connector 1 can be effectively reduced.
(55) In addition, since the first insulator part 31 is integrally coupled to the second insulator part 32 in the present embodiment, the first insulator part 31 can be disposed at a stable position and with a stable orientation as well as in a required filled shape relative to the second insulator part 32, the internal contact 11, and the external contact 12 so as not to create a gap in the insulator layer.
(56) Moreover, since the one end face 31a of the first insulator part 31 in the plug 10 projects more toward the one side in the axial direction than the external contact 12 of the plug 10, the one end face 31a of the first insulator part 31 is brought into contact with the insulator 23 of the receptacle 20 earlier than the external contact 12. Thus, the insulators 13 and 23 of the plug 10 and the receptacle 20 are disposed in a connected state via the first insulator part 31 provided therebetween without any gap not only in the radial direction but also in the axial direction.
(57) As just described, the shape and orientation of the first insulator part 31 in the male-female mating state can be stably maintained, and contact between the internal contacts 11 and 21 of the plug 10 and the receptacle 20 as well as contact between the external contacts 12 and 22 thereof can be stably maintained in the present embodiment. Thus, deterioration in characteristic impedance of a transmission path due to capacitor change resulting from crush or clearance of the insulators 13 and 23 in the mating parts can be effectively reduced.
Example 1
(58) A connector 1 having the above-described configuration of the first embodiment was produced. In this connector 1, the first insulator part 31 was made of silicon rubber, and the first insulator part 31 and the second insulator part 32 in the insulator 13 were integrally molded by the LIM method. The relative permittivity of each of the insulator 13 of the plug 10 and the insulator 23 of the receptacle 20 was set to 3.5, and a characteristic impedance Z was set to 50Ω. Measurements on propagation delay were made according to time-domain reflectometry (TDR).
(59)
(60) As is apparent from
(61) Thus, it can be recognized that Example 1 having the first insulator part 31 capable of being easily deformed elastically in the radial direction as compared to the second insulator part 32 can provide a connector capable of effectively reducing deterioration in characteristic impedance of the transmission path.
Second Embodiment
(62)
(63) As shown in these figures, the second embodiment has a configuration generally the same as that of the above-described connector 1 of the first embodiment except for the configuration of a second male mating part 12f in an external contact 12 of a plug 10.
(64) A receptacle 20, which is a female connector member, includes, as corresponding counterpart contacts, a first female mating part 21b to be mated with a first male mating part 11b of an internal contact 11 at a predetermined radial contact pressure, and a second female mating part 22f to be mated with the second male mating part 12f of the external contact 12 at a predetermined radial contact pressure.
(65) As shown in
(66) Since a first insulator part 31 can be easily deformed elastically as compared to a second insulator part 32, effects similar to those of the first embodiment can be obtained also in this embodiment.
(67) Additionally, a required bending amount and strength of the plurality of mating claw portions 12a can be attained in the present embodiment without providing, for example, a hole to cause stress concentration in the plurality of mating claw portions 12a of the second male mating part 12f. Moreover, when the plurality of mating claw portions 12a are bent in the radial direction to compress the first insulator part 31, the first insulator part 31 can be partially bulged out into the slits 12e on the base end side of the plurality of mating claw portions 12a. This makes it possible to reduce the creation of a gap space between an insulator 13 and the internal contact 11 or the external contact 12 more effectively while reliably permitting the required bending of the plurality of mating claw portions 12a. Furthermore, the application of a load to the second insulator part 32 can be reduced more effectively.
Third Embodiment
(68)
(69) As shown in these figures, the third embodiment has a configuration generally the same as that of the above-described connector 1 of the second embodiment except that the configuration of an internal contact 11 of a plug 10 differs from those in the above-described first and second embodiments, and the configuration of an external contact 12 is different from that in the above-described first embodiment but generally the same as that in the second embodiment. Note that the configuration of a receptacle 20, which is a female connector member, is the same as those in the first and second embodiments.
(70) As shown in
(71) Since the first insulator part 31 can be easily deformed elastically as compared to a second insulator part 32, effects similar to those of the first embodiment can be obtained also in this embodiment.
(72) Additionally, even when the first insulator part 31 is brought into elastic abutment with an insulator 23 of the counterpart receptacle 20 upon the insertion of a plurality of mating claw portions 12a of a second male mating part 12f into a second female mating part 22f in the present embodiment, an axial displacement of the first insulator part 31 can be restricted by the protrusion 11d of the internal contact 11 in addition to, for example, the vicinity of one end face 31a of the first insulator part 31 abutting against, and thereby being held by, the stepped part 11c of the internal contact 11 as with the first and second embodiments. Thus, no gap is created, for example, in the portion where the insulators 13 and 23 abut against each other, and no large load is applied to the second insulator part 32.
Example 2
(73) A connector 1 having the above-described configuration of the third embodiment was produced. In this connector 1, the first insulator part 31 was made of silicon rubber, and the first insulator part 31 and the second insulator part 32 in the insulator 13 were integrally molded by the LIM method. The relative permittivity of each of the insulator 13 of the plug 10 and the insulator 23 of the receptacle 20 was set to 3.5, and a characteristic impedance Z was set to 50Ω. Measurements on propagation delay were made according to time-domain reflectometry (TDR).
(74)
(75) As is apparent from
(76) Thus, it can be recognized that Example 2 can also provide a connector capable of effectively reducing deterioration in characteristic impedance of the transmission path.
(77) Although the insulator 13 of the plug 10 includes the first insulator part 31 in each of the above-described embodiments, the insulator 23 of the receptacle 20 may alternatively include a first insulator part made of an elastic material and exposed to the plug 10, and a second insulator part disposed at a position farther away from the plug 10 than the first insulator part. In this case, it is also conceivable that the exposed end face of the first insulator part in the receptacle projects more toward the mating direction (one side in the axial direction) than the internal contact.
(78) Moreover, when the internal contact and the external contact both have a cylindrical shape, an end face of the first insulator part filled between those contacts only needs to project more toward the front side in the mating direction than the contact disposed posteriorly in the mating direction of the internal and external contacts having different end face positions in the axial direction.
(79) Furthermore, although the above-described embodiments each illustrate the internal and external contacts having circular cross-sectional shapes, the internal and external contacts may have non-circular cross-sectional shapes. Also, the material and cross-sectional shape of the first insulator part 31, and the material and the like of the second insulator part 32 are not limited to those described above.
(80) As described above, the embodiment(s) of the present invention can provide the connector capable of effectively reducing deterioration in characteristic impedance of the transmission path due to capacitor change resulting from crush or clearance of the insulators in the mating parts of the connector. The embodiment(s) of the present invention are useful for connectors in general including internal and external lines that constitute a transmission path and an insulator provided between these lines.
REFERENCE SIGNS LIST
(81) 1 connector
(82) 10 plug (male connector member)
(83) 11 internal contact
(84) 11a penetration part
(85) 11b first male mating part (mating part)
(86) 11c stepped part
(87) 11d protrusion
(88) 12 external contact
(89) 12a mating claw portion
(90) 12b supporting cylindrical portion
(91) 12c, 12e slit
(92) 12d protrusion
(93) 12f second male mating part (mating part)
(94) 13 insulator (insulator on the plug side)
(95) 20 receptacle (female connector member)
(96) 21 internal contact (counterpart contact)
(97) 21b first female mating part
(98) 22 external contact (counterpart contact)
(99) 22f second female mating part
(100) 23 insulator
(101) 23a end face
(102) 31 first insulator part
(103) 31a one end face
(104) 31b central hole
(105) 31c inwardly projecting part
(106) 32 second insulator part
(107) W, w1, w2 width