Method of manufacturing electrode layer, method of manufacturing capacitor using the same, capacitor, and memory device including the same
11398483 · 2022-07-26
Assignee
Inventors
- Sang Tae Kim (Seoul, KR)
- Hyun-Cheol Song (Seoul, KR)
- Seung Hyub Baek (Seoul, KR)
- Ji-Won Choi (Seoul, KR)
- Jin Sang Kim (Seoul, KR)
- Chong Yun Kang (Seoul, KR)
- Seong Keun Kim (Seoul, KR)
Cpc classification
H10B12/30
ELECTRICITY
H01L21/28556
ELECTRICITY
H01L28/91
ELECTRICITY
International classification
Abstract
A method of manufacturing an electrode layer and a method of manufacturing a capacitor using the same are provided. The method of manufacturing the electrode layer includes performing a first sub-cycle sequentially providing a tin precursor and an oxygen source on a substrate, performing a second sub-cycle sequentially providing a tin precursor, a tantalum precursor, and an oxygen source on the substrate on which the first sub-cycle is performed, and repeating a cycle including the first sub-cycle and the second sub-cycle to form a tantalum-doped tin oxide layer on the substrate. A tantalum concentration in the tantalum-doped tin oxide layer is determined by the tin precursor provided in the second sub-cycle.
Claims
1. A method of manufacturing an electrode layer, the method comprising: performing a first sub-cycle sequentially providing a tin-containing material and an oxygen-containing material on a substrate; performing a second sub-cycle sequentially providing a tin-containing material, a tantalum precursor, and an oxygen-containing material on the substrate on which the first sub-cycle is performed; and repeating a cycle including the first sub-cycle and the second sub-cycle to form a tantalum-doped tin oxide layer on the substrate, wherein a tantalum concentration in the tantalum-doped tin oxide layer is determined by the tin-containing material provided in the second sub-cycle.
2. The method of claim 1, wherein the performing of the first sub-cycle includes: providing a first purge gas after the providing of the tin-containing material; and providing a second purge gas after the providing of the oxygen-containing material.
3. The method of claim 1, wherein the performing of the second sub-cycle includes: providing a first purge gas after the providing of the tin-containing material; providing a second purge gas after the providing of the tantalum precursor; and providing a third purge gas after the providing of the oxygen-containing material.
4. The method of claim 1, wherein the electrode layer has a rutile structure.
5. The method of claim 1, wherein, the electrode layer has a tantalum atomic weight 1.0 to 3.0 at % with respect to a sum of the tantalum atomic weight and a tin atomic weight.
6. The method of claim 1, wherein the tin-containing material includes one or more of tetrakis(dimethylamino)tin (TDMASn), tetraethyltin (TET), tetramethyltin (TMT), tin(II)acetylacetonate (Sn(acac).sub.2), SnCl.sub.4, dimethylamino-2-methyl-2-propoxy-tin(II) (Sn(dmamp).sub.2), and Bis[bis(trimethylsilyl)amino]tin(II).
7. The method of claim 1, wherein the oxygen-containing material includes ozone (O.sub.3) or water vapor (H.sub.2O).
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The above and other objects and features will become apparent from the following description with reference to the following figures, wherein like reference numerals refer to like parts throughout the various figures unless otherwise specified, and wherein:
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DETAILED DESCRIPTION
(17) Hereinafter, embodiments of the present invention will be described clearly and in detail so that those skilled in the art may easily carry out the present invention.
(18)
(19) Referring to
(20) The substrate 100 may include a semiconductor material, for example silicon (Si), germanium (Ge), gallium arsenide (GaAs), zinc oxide (ZnO), silicon carbide (SiC), silicon germanium (SiGe), gallium nitride (GaN), gallium (III) oxide (Ga.sub.2O.sub.3), and sapphire.
(21) Meanwhile, the substrate 100 may include a conductive material, for example, may include at least one of gold (Au), nickel (Ni), tungsten (W), molybdenum (Mo), copper (Cu), aluminum (Al), tantalum (Ta), silver (Ag), platinum (Pt), and chromium (Cr) or an alloy thereof.
(22) The lower electrode 200 may be disposed on the substrate 100, and may have a cylinder or pillar shape in which a lower portion thereof is closed. For example, the lower electrode 200 may have a cross section of a “U” shape. An area of the capacitor 1000 decreases as a size of the device including the capacitor 1000 continuously decreases. Since the amount of charge is proportional to the area, the lower electrode 200 of the cylinder or pillar structure having a large aspect ratio should be adopted to secure sufficient capacitance. The lower electrode 200 having the cylinder structure, which has the large aspect ratio, may be formed by an atomic layer deposition process (ALD).
(23) The lower electrode 200 may include a metal oxide. According to an embodiment, the metal oxide may include a material that does not degrade in a subsequent process such as heat treatment. In addition, the dielectric layer 300 may be grown on the lower electrode 200 and the lower electrode 200 may include a material having a crystal structure similar to that of the dielectric layer 300 to facilitate growth of the dielectric layer 300. In an embodiment, the lower electrode 200 may include tantalum-doped tin oxide (Ta-doped SnO.sub.2).
(24) According to one embodiment, when the lower electrode 200 includes tantalum-doped tin oxide, a concentration of tantalum which is doped may be substantially uniform in the entire region of the lower electrode 200. In addition, in the lower electrode 200, tantalum may be uniformly doped to have a concentration of 1.5 to 5.5 at % with respect to a sum of tin and tantalum.
(25) Since tantalum is a dopant and tantalum ions displace tin in the tantalum-doped tin oxide to release free electrons, the uniform composition distribution of tantalum in the lower electrode 200 may play an important role in resistivity and carrier concentration of the lower electrode 200.
(26) The dielectric layer 300 may be continuously disposed thinly along inner and outer walls of the lower electrode 200. The dielectric layer 300 is disposed in contact with the inner and outer walls of the lower electrode 200 to increase the capacitance.
(27) The dielectric layer 300 may include a metal oxide having a dielectric constant greater than that of silicon oxide to reduce leakage current of the capacitor 1000. The dielectric layer 300 may include a material, which ensures sufficient capacitance, maintains low leakage current, and is suitable for scale-down of a semiconductor device.
(28) As the material described above, the dielectric layer 300 may include titanium oxide (TiO.sub.2) and strontium titanium oxide (SrTiO.sub.3) having a rutile structure. The titanium oxide and the strontium titanium oxide having the rutile structure have a problem of leakage current due to a small band gap, and thus there is need for the lower electrode 200, which has a large work function and has the same crystal structure as the dielectric layer 300 to easily crystallize the dielectric layer 300. Therefore, when the rutile titanium oxide is used as the dielectric layer 300, ruthenium oxide (RuO.sub.2) may be used as the lower electrode 200. In addition, when the strontium titanium oxide is used as the dielectric layer 300, strontium ruthenium oxide (SrRuO.sub.3) may be used as the lower electrode 200. However, the lower electrode 200 including ruthenium (Ru) tends to be easily reduced in a subsequent hydrogen heat treatment process. Accordingly, the lower electrode 200 may include tantalum-doped tin oxide that induces crystallization of the dielectric layer 300 well, has excellent electrical characteristics, and has excellent reduction resistance.
(29) The upper electrode 400 may be continuously disposed thinly along the shape of the lower electrode 200 on the dielectric layer 300. Meanwhile, the upper electrode 400 may be provided while completely filling the inside and the outside of the lower electrode 200 on which the dielectric layer 300 is formed. In the present invention, the structure of the upper electrode 400 is not limited.
(30) The upper electrode 400 may include a conductive material, for example, may include at least one of indium (In), cobalt (Co), silicon (Si), germanium (Ge), gold (Au), palladium (Pd), platinum (Pt), Ruthenium (Ru), Rhenium (Re), Magnesium (Mg), Zinc (Zn), Hafnium (Hf), Tantalum (Ta), Rhodium (Rh), Iridium (Ir), Tungsten (W), Titanium At least one of (Ti), silver (Ag), chromium (Cr), molybdenum (Mo), niobium (Nb), aluminum (Al), nickel (Ni), copper (Cu), and titanium nitride (TiN) and an alloy thereof. The upper electrode 400 may include a metal oxide, for example, may include at least one of ruthenium oxide (RuO.sub.2), tungsten oxide (W.sub.2), molybdenum oxide (MoO.sub.2), nickel oxide (NiO), iridium oxide (IrO.sub.2), tantalum doped tin oxide (Ta-doped SnO.sub.2), zinc oxide (ZnO), indium tin oxide (InSnO), and indium gallium zinc oxide (InGaZnO) or an alloy thereof. In the present invention, the material of the upper electrode 400 is not limited to the above materials.
(31) Hereinafter, a method of manufacturing the capacitor 1000 will be described in detail.
(32)
(33) Referring to
(34) The mold layer MD may be formed on the substrate 100. The mold layer MD may include silicon oxide, silicon nitride, and silicon oxynitride. After forming a mask pattern on the mold layer MD, the hole HL exposing the substrate 100 may be formed by etching using the mask pattern as an etching mask. After the hole HL is formed, the mask pattern may be removed from the mold layer MD.
(35) Referring to
(36) In general, the atomic layer deposition process may form a desired thin layer through a plurality of cycles that sequentially provide a plurality of metal-organic precursors. Here, each of the metal organic precursors should be provided at least in minimum amount or more to form a layer.
(37) According to the present invention, referring to
(38) The tin precursor may include at least one of tetrakis(dimethylamino)tin (TDMASn), tetraethyltin (TET), tetramethyltin (TMT), tin(II)acetylacetonate (Sn(acac).sub.2), SnCl.sub.4, dimethylamino-2-methyl-2-propoxy-tin(II) (Sn(dmamp).sub.2), and Bis[bis(trimethylsilyl)amino]tin(II) and the oxygen source may be provided in the form of ozone (O.sub.3) or water vapor (H.sub.2O). Meanwhile, the purge gas may include an inert gas such as nitrogen (N.sub.2) or argon (Ar).
(39) A tin precursor, a purge gas, a tantalum precursor, a purge gas, an oxygen source, and a purge gas may be sequentially provided to perform a second sub-cycle. When the second sub-cycle is performed, a second layer may be formed in which tantalum is doped in tin oxide as a dopant.
(40) The tin precursor may include tetrakis(dimethylamino)tin (TDMASn), the tantalum precursor may include (tert-butylimido)tris(ethylmethylamido) tantalum (TBTEMTa), and the oxygen source may be provided in the form of ozone (O.sub.3) or water vapor (H.sub.2O). Meanwhile, the purge gas may include nitrogen.
(41) According to an embodiment, in the second sub-cycle, when the tin precursor is first provided at the surface of the first layer and then the tantalum precursor is provided, reactivity between the tin precursor and the tantalum precursor may be small to reduce the amount of tantalum functioning as a dopant due to tin. That is, although a minimum amount of tantalum precursor is provided, the amount of tantalum reacting to the first layer may be smaller than the minimum amount. In addition, the number of cycles may be increased to match the desired concentration of tantalum. As a result, the concentration of tantalum serving as a dopant of the lower electrode 200 may be small, but the number of cycles may be increased to have a uniform concentration of tantalum throughout the lower electrode 200.
(42) The first sub-cycle and the second sub-cycle may constitute a cycle. The cycle may be repeated a plurality of times to form the lower electrode 200 including the tantalum-doped tin oxide, which has a desired thickness.
(43) Referring to
(44) A portion of the insulating layer IL and the lower electrode 200 may be removed to expose an upper surface of the mold layer MD, and thus the lower electrode 200 may be formed by node separation. As described above, since the insulating layer IL includes a material having an etching selectivity with respect to the lower electrode 200 and the mold layer MD based on an etchant, the mold layer MD may not be substantially etched while the portion of the insulating layer IL and the lower electrode 200 is removed and therefore, the mold layer MD may also function as an etch stop layer.
(45) After the lower electrode 200 is formed by the node separation, the insulating layer IL filling the hole HL may be removed. Similarly, since the insulating layer IL includes a material having an etching selectivity with respect to the lower electrode 200 and the mold layer MD based on an etchant, the mold layer MD may not be removed while the lower electrode 200 and the insulating layer IL are removed. The inner wall of the lower electrode 200 may be exposed by removing the insulating layer IL.
(46) Referring to
(47) Subsequently, the dielectric layer 300 may be thinly and continuously formed on the lower electrode 200. For example, the dielectric layer 300 may be formed by a chemical vapor deposition or an atomic layer deposition process.
(48) As described above, since the lower electrode 200 has a rutile structure, the dielectric layer 300 including a material having a high dielectric constant of the rutile structure may be formed. According to an embodiment, the dielectric layer 300 may include titanium oxide having a rutile structure.
(49) Referring to
(50) Meanwhile, the upper electrode 400 may be formed while filling the lower electrode 200 in which the dielectric layer 300 is formed.
(51) Hereinafter, characteristics of the tantalum-doped tin oxide layer formed by the general atomic layer deposition process and the tantalum-doped tin oxide layer formed by the atomic layer deposition process according to an embodiment of the present invention will be described.
(52)
(53) Referring to
(54) As described above in
(55)
(56) Alternatively, in
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(58) A width between the highest point and the lowest point of the tantalum doping concentration depending on the depth of the layer according to an embodiment of the present invention illustrated in
(59) A distance between two adjacent peaks of the tantalum doping concentration of the layer according to an embodiment of the present invention
(60) A reason why the highest concentration of tantalum in the atomic layer deposition process according to an embodiment is lower than the highest peak of tantalum concentration in the conventional atomic layer deposition process is as follows. The amount of the tantalum precursor provided in the second sub-cycle of the general atomic layer deposition process is the same as the tantalum precursor provided in the second sub-cycle of the atomic layer deposition process according to an embodiment. However, the amount of tantalum doped by performing the second sub-cycle of the atomic layer deposition process according to an embodiment may be less than the amount of tantalum doped by performing the second sub-cycle of the general atomic layer deposition process. This is because tin of the tin precursor during the second sub-cycle of the atomic layer deposition process according to an embodiment is less reactive with tantalum to prevent tantalum from being bonded, and thus a small amount of tantalum may be doped although the same amount of tantalum precursor is provided as the general amount.
(61) Furthermore, a reason why the distance between the concentration peaks of tantalum in the atomic layer deposition process according to an embodiment is smaller than the distance between the concentration peaks of tantalum in the general atomic layer deposition process is as follows. The atomic layer deposition process according to an embodiment may reduce the doping concentration of tantalum and increase the frequency of cycles to compensate for the reduced concentration.
(62) Thus, it may be seen that the layer formed by the atomic layer deposition process according to an embodiment of the present invention has more uniform tantalum doping distribution in comparison with the layer formed by the general atomic layer deposition process.
(63)
(64)
(65) In
(66) In
(67) In
(68)
(69) In
(70)
(71) In
(72) Therefore, it may be seen that the layer formed by the atomic layer deposition process according to an embodiment of the present invention exhibits the lower electrical resistivity at the higher tantalum concentration in comparison with the layer formed by the general atomic layer deposition process.
(73) In
(74)
(75)
(76) In
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(78) As described above, the titanium oxide, i.e., the dielectric layer formed on the lower electrode should have a rutile structure, not an anatase structure to have the high-k.
(79) The tantalum-doped tin oxide layers are formed by the general atomic layer deposition process and by the atomic layer deposition process according to an embodiment to have a thickness of 32 nm and the tantalum doping concentration of 2.0 at %. Then, The tantalum-doped tin oxide layers are used as lower substrates, the titanium oxide is formed on the lower substrates at 250° C. using kis-isopropoxide and ozone (O.sub.3), and crystal structures of the layers are confirmed through GIXDR analysis.
(80) Referring to
(81)
(82)
(83) Referring to
(84)
(85) According to an embodiment of the present invention, in the second sub-cycle of forming the tantalum oxide layer, the tin precursor may be provided and then the tantalum precursor may be provided directly without the purge gas supply to form the electrode layer having the uniform tantalum doping concentration. Therefore, the electrical resistivity of the entire electrode layer may be reduced. In addition, the electrode layer having the rutile structure may be formed and thus, the dielectric layer having the high dielectric constant may be formed to improve performance of the capacitor.
(86) In addition, the electrode layer may be conformally formed even in the structure having the high aspect ratio using the atomic layer deposition process.
(87)
(88) Referring to
(89) The substrate may include a semiconductor material, such as silicon (Si), germanium (Ge), gallium arsenide (GaAs), zinc oxide (ZnO), silicon carbide (SiC), silicon germanium (SiGe), gallium nitride (GaN)), Gallium (III) oxide (Ga2O3), and sapphire.
(90) On the other hand, the substrate may include a conductive material, for example, gold (Au), nickel (Ni), tungsten (W), molybdenum (Mo), copper (Cu), aluminum (Al), tantalum (Ta), silver (Ag), platinum (Pt), chromium (Cr), or alloys thereof.
(91) The switching element SW may be disposed on the substrate. According to this embodiment, the switching element SW may be a transistor. Although not shown, the transistor may include a gate extending in a first direction, a gate insulating film interposed between the gate and the substrate, and source and drain disposed on both sides of the gate.
(92) The first wiring WR1 may be a wiring that is electrically connected to the gate of the switching element SW to determine on/off of the transistor. Meanwhile, the first wiring WR1 is omitted, and a gate extending in the first direction may perform a function of the first wiring WR1.
(93) The second wiring WR2 may be disposed on another layer to be insulated from the first wiring WR1 and may extend in a second direction perpendicular to the first direction. The second wiring WR2 may be electrically connected to the source (or drain) of the switching element SW. The second wiring WR2 may be used for read and write operations of the memory device 2000.
(94) The capacitor CP may be disposed on another layer to be insulated from the first wiring WR1 and the second wiring WR2. The capacitor CP may be electrically connected to the drain (or source) of the transistor. According to an embodiment of the present invention, the capacitor CP may have a cylinder or pillar shape with a lower portion blocked. The capacitor CP may include the lower electrode 200, the dielectric layer 300, and the upper electrode 400. The description of the capacitor CP will be omitted as it is the same as the description of
(95) The foregoing are specific embodiments for practicing the present invention. In addition to the above-described embodiments, the present invention will also include embodiments that may be simply changed in design or easily changed. In addition, the present invention will also include techniques that are easily modified and practiced using the embodiments. Therefore, the scope of the present invention should not be limited to the above-described embodiments, but should be determined by the equivalents of the claims of the present invention as well as the following claims.