Device and method for reducing wind resistance power of large geotechnical centrifuge

Abstract

A device and a method for reducing wind resistance power of a large geotechnical centrifuge are provided. A semicircular tube cylindrical cooling device is installed between an internal side of a high-speed rotor system and a cylindrical shell. A serpentine top semicircular tube cooling plate is provided right above a hanging basket, and return helium gas inlet holes are opened at a center of the top semicircular tube cooling plate. A helium gas in a helium gas storage tank passes through helium gas outlets on the helium gas inlet pipes, and enters a centrifuge chamber from a bottom sealing plate. The helium gas is used to replace air in the centrifuge chamber to reduce the wind resistance power and corresponding energy consumption. No vacuuming is required, so sealing requirements are lower. Heat dissipation equipment is placed inside the centrifuge chamber, and a helium gas circulation wind duct is added to improve heat exchange coefficient and heat dissipation effect. A special vibration isolation gasket is used, in such a manner that the vibration transmitted to the top bearing system support device by the main shaft is separated from the centrifuge chamber, thereby avoiding resonance of the centrifuge chamber and the main shaft, and ensuring safety of the centrifuge chamber. The present invention is more economical when operating at an acceleration of below 1500 g, and can maintain the temperature below 45° C.

Claims

1: A device for reducing wind resistance power of a large geotechnical centrifuge, comprising: a cylindrical shell (10), a top sealing plate (20) whose bottom is equipped with a top semicircular tube cooling plate (41), a bottom sealing plate (7), and a vibration isolation gasket (18), which all together form a centrifuge chamber; wherein: a high-speed rotor system (30) is enclosed in the centrifuge chamber; a semicircular tube cylindrical cooling device (11) is installed between an internal side of the cylindrical shell (10) and the high-speed rotor system (30); a bottom end of a main shaft (12) of the high-speed rotor system (30) extends out of the bottom sealing plate (7) after passing through a bottom bearing sealing cover (4) and a bottom bearing system (3), and then is sequentially connected to a coupling (2) and a motor (1); the main shaft (12) and the bottom bearing sealing cover (4) are sealed by a main shaft dynamic seal; an upper end of the main shaft (12) of the high-speed rotor system (30) passes through the top semicircular tube cooling plate (41), the top sealing plate (20), an top bearing system (23) and a top bearing sealing cover (22), and then is connected to an instrument compartment (24); the main shaft (12) of the high-speed rotor system (30) and the top sealing plate (20) are sealed by another main shaft dynamic seal; the top bearing sealing cover (22) and the bottom bearing sealing cover (4) are fixed to respective bearing seats by bolts (21); the top bearing system (23) is located in a circular support ring (35) of a top bearing system support device (19), and the circular support ring (35) is rigidly connected to a connection pad (49) through a plurality of top bearing support beams (34); the connection pad (49) is fixed on side concrete (8); each of two external ends of a centrifuge rotating arm (14) of the high-speed rotor system (30) is equipped with a hanging basket (13); the top semicircular tube cooling plate (41) has a serpentine semicircular tube (26) located right above the hanging basket (13); a plurality of top center return helium gas inlet holes (46) are provided at a center of the top semicircular tube cooling plate (41); a coolant inlet pipe (28), a coolant outlet pipe (43) and a side door (37) are provided on a sidewall of the cylindrical shell (10); the coolant inlet pipe (28) communicates with an upper liquid collecting pipe (16); the upper liquid collecting pipe (16) is connected through a coolant distribution tube (27) to a top coolant inlet (39) of the top semicircular tube cooling plate (41) and a top liquid inlet (52) of the semicircular tube cylindrical cooling device (11); the coolant outlet pipe (43) communicates with an lower liquid collecting pipe (9); the lower liquid collecting pipe (9) is connected through a coolant collecting pipe (29) to a top coolant outlet (40) of the top semicircular tube cooling plate (41) and a bottom liquid outlet (53) of the semicircular tube cylindrical cooling device (11); the upper liquid collecting pipe (16) is installed on an upper liquid collecting pipe bracket (15), and the lower liquid collecting tube (9) is installed on a lower liquid collecting tube bracket (48); a bottom end of the semicircular tube cylindrical cooling device (11) is connected to a corner transition plate (44), and a bottom gap (45) with a height of no more than 10 mm is reserved between the corner transition plate (44) and the bottom sealing plate (7); a helium gas inside the centrifuge chamber passes through the bottom gap (45) from a high wind pressure area at a bottom of the hanging basket (13), and then sequentially passes through an external side of the semicircular tube cylindrical cooling device (11) and the top semicircular tube cooling plate (41); after heat exchange with the serpentine semicircular tube (26), the helium gas returns to the centrifuge chamber through the top center return helium gas inlet holes (46); after being mixed with a high temperature helium gas, the helium gas is pushed to an inside of the semicircular tube cylindrical cooling device (11) by a high-speed centrifuge rotor to complete a cycle; a helium gas storage tank (33) is connected to an automatic control valve (32) through a pipe, and then connected to a plurality of helium gas inlet pipes (31) through the pipe; after passing through the automatic control valve (32), the helium gas enters the centrifuge chamber through helium gas outlets (38) on the helium gas inlet pipes (31).

2: The device, as recited in claim 1, wherein an open end of the vibration isolation gasket (18) is located in a groove on a top surface of a cylindrical shell flange (17), and is in close contact with the groove; the top surface of the vibration isolation gasket (18) is in close contact with a bottom surface of the top sealing plate (20) on the top bearing system support device (19); the vibration isolation gasket (18) is higher than the top surface of the cylindrical shell flange (17); an inflation port (42) is provided at a bottom portion of the groove on the top surface of the cylindrical shell flange (17), and compressed air increases a pressure in the open end of the vibration isolation gasket (18) through the inflation port (42).

3: The device, as recited in claim 1, wherein a lifting hole (25) is drilled on the top bearing system support device (19), and a top end of the lifting hole (25) is sealed and covered by a lifting hole cover plate (50).

4: The device, as recited in claim 1, wherein the top semicircular tube cooling plate (41) is formed by several blocks, and each of the blocks of the top semicircular tube cooling plate is provided with a closed coolant circulation circuit formed by the top coolant inlet (39), the top coolant outlet (40) and the serpentine semicircle tube (26).

5: The device, as recited in claim 1, wherein the semicircular tube cylindrical cooling device (11) comprises a plurality of arc-shaped cooling units which are assembled into a complete cylinder; each of the arc-shaped cooling units comprises an arc-shaped side plate (51), the serpentine semicircular tube (26) welded to an external side of the arc-shaped side plate (51), the top liquid inlet (52), and the bottom liquid outlet (53), wherein a complete circulation circuit is formed from the top liquid inlet (52) to the bottom liquid outlet (53); the top liquid inlet (52) communicates with the upper liquid collecting pipe (16), and the bottom liquid outlet (53) communicates with the lower liquid collecting tube (9).

6: The device, as recited in claim 1, wherein the bottom sealing plate (7) is welded or riveted to bottom concrete (6) by a reinforcement (5) pre-buried in the bottom concrete (6); a plurality of bottom exhaust pipes (36) and a plurality of bottom exhaust pipe valves (54) are provided at a bottom of the centrifuge chamber; the bottom exhaust pipes (36) penetrate the bottom concrete (6) and the bottom sealing plate (7).

7: The device, as recited in claim 1, wherein the top bearing system (23) is supported by the circular support ring (35) and the top bearing support beams (34) fixed on the circular support ring (35), and is connected to the connection pad (49); the connection pad (49) is fixed on the side concrete (8); the top bearing support beams (34) are symmetrically distributed.

8: The device, as recited in claim 1, wherein materials of the semicircular tube cylindrical cooling device (11) and the top semicircular tube cooling plate (41) are aluminum alloy, copper, stainless steel, or mild steel.

9: A method for reducing wind resistance power of a large geotechnical centrifuge, comprising steps of: 1) placing required experimental items in hanging baskets (13) of a high-speed rotor, then closing all valves, a side door, and a lifting hole cover plate of an entire centrifuge chamber; and starting helium replacement; 2) opening an automatic control valve (32) at an outlet of a helium gas storage tank (33), in such a manner that a pressurized helium gas evenly enters the centrifuge chamber from a bottom thereof through a helium gas inlet pipe (31), wherein due to a low density, the helium gas quickly rises to a top portion of the centrifuge chamber; opening bottom exhaust pipe valves (54), in such a manner that air is slowly discharged from the bottom due to a high density; monitoring the helium gas at outlets of the bottom exhaust pipe valves (54) with a helium sensor, and determining whether the centrifuge chamber is full of the helium gas; and then closing the bottom exhaust pipe valves (54) after the helium gas is fully injected; 3) turning on a liquid cooling system, opening inlet and outlet valves of an upper liquid collecting pipe (16) and a lower liquid collecting pipe (9); turning on a freezer unit, and opening all valves of a semicircular tube cylindrical cooling device (11) and a top semicircular tube cooling plate (41) to activating a refrigeration system and the liquid cooling system; wherein after entering the centrifuge chamber from a coolant inlet pipe (28), a coolant passes through the upper liquid collecting pipe (16); one steam of the coolant exchanges heat with the top semicircular tube cooling plate (41) before returning to the lower liquid collecting pipe (9), and then flows out from the coolant outlet pipe (43); the other steam of the coolant exchanges heat with the semicircular tube cylindrical cooling device (11) before returning to the lower liquid collecting pipe (9), and then flows out from the coolant outlet pipe (43), thus completing a cycle; 4) turning on a main device of a hypergravity centrifuge to start working; 5) adjusting an output of a freezer to maintain a temperature in the centrifuge chamber at 20-45° C. when the temperature in the centrifuge chamber cavity rises to 40° C. and there is still an upward trend, reducing a centrifuge speed until shutdown; and 6) to stop a high-speed rotor system, first reducing a rotating speed and shutting down according to programs; then turning off the freezer, and turning off the semicircular tube cylindrical cooling device (11) as well as the top semicircular tube cooling plate (41); opening the side door (27) and a lifting hole (25) to discharge the helium gas from the centrifuge chamber and let air enter; taking out the experimental items to complete an experiment.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0036] FIG. 1 is a front sectional view of the present invention;

[0037] FIG. 2 is an A-A cross-sectional view of FIG. 1;

[0038] FIG. 3 is a structural view of a top semicircular tube cooling plate:

[0039] FIG. 4 illustrates a helium gas inlet device;

[0040] FIG. 5 is an enlarged view of a sealed anti-vibration structure I of FIG. 1;

[0041] FIG. 6 is a sketch of a semicircular tube cylindrical cooling device unit:

[0042] FIG. 7 is a top view of the semicircular tube cylindrical cooling device unit;

[0043] FIG. 8 is a partial enlarged view of a corner transition plate.

[0044] Element reference: 1—motor, 2—coupling, 3—bottom bearing system, 4—bottom bearing sealing cover, 5—reinforcement bar, 6—bottom concrete, 7—bottom sealing plate, 8—side concrete. 9—lower liquid collecting pipe, 10—cylindrical shell, 11—semicircular tube cylindrical cooling device, 12—main shaft. 13—hanging basket. 14—centrifuge rotating arm, 15—upper liquid collecting pipe bracket, 16—upper liquid collecting pipe, 17—cylindrical shell flange, 18—vibration isolation gasket, 19—top bearing system support device, 20—top sealing plate, 21—bolt. 22—top bearing sealing cover, 23—top bearing system. 24—instrument compartment, 25—lifting hole, 26—serpentine semicircular tube, 27—coolant distribution tube, 28—coolant inlet pipe, 29—coolant collecting pipe, 30—high-speed rotor system, 31—helium gas inlet pipe, 32—automatic control valve. 33—helium gas storage tank, 34—top bearing support beam, 35—circular support ring, 36—bottom exhaust pipe, 37—side door, 38—helium gas outlet, 39—top coolant inlet, 40—top coolant outlet, 41—top semicircular tube cooling plate, 42—inflation port, 43—coolant outlet pipe, 44—corner transition plate, 45—bottom gap, 46—top center return helium gas inlet holes, 47—main shaft dynamic seal, 48—lower liquid collecting tube bracket, 49—connection pad, 50—lifting hole cover plate, 51—arc-shaped side plate, 52—top liquid outlet, 53—bottom liquid inlet, 54—bottom exhaust pipe valve.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

[0045] Referring to the drawings, the present invention will be further illustrated.

[0046] Referring to FIGS. 1 and 2, the present invention comprises a cylindrical shell 10, a top sealing plate 20 whose bottom is equipped with a top semicircular tube cooling plate 41, a bottom sealing plate 7, and a vibration isolation gasket 18, which all together form a sealed centrifuge chamber

[0047] A high-speed rotor system 30 is enclosed in the centrifuge chamber; a semicircular tube cylindrical cooling device 11 is installed between an internal side of the cylindrical shell 10 and the high-speed rotor system 30; a lower end of a main shaft 12 of the high-speed rotor system 30 extends out of the bottom sealing plate 7 after passing through a bottom bearing sealing cover 4 and a bottom bearing system 3, and then is sequentially connected to a coupling 2 and a motor 1; the main shaft 12 and the bottom bearing sealing cover 4 are sealed by a main shaft dynamic seal; a top end of the main shaft 12 of the high-speed rotor system 30 passes through the top semicircular tube cooling plate 41, the top sealing plate 20, a top bearing system 23 and a top bearing sealing cover 22, and then is connected to an instrument compartment 24; the main shaft 12 of the high-speed rotor system 30 and the top sealing plate 20 are sealed by another main shaft dynamic seal; the top bearing sealing cover 22 and the bottom bearing sealing cover 4 are fixed to respective bearing seats by bolts 21.

[0048] The top bearing system 23 is located in a circular support ring 35 of a top bearing system support device 19, and the circular support ring 35 is rigidly connected to a connection pad 49 through a plurality of top bearing support beams 34; the connection pad 49 is fixed on side concrete 8.

[0049] Each of two external ends of a centrifuge rotating arm 14 of the high-speed rotor system 30 is equipped with a hanging basket 13; the top semicircular tube cooling plate 41 has a serpentine semicircular tube 26 located right above the hanging basket 13; a plurality of top center return helium gas inlet holes 46 are opened at a center of the top semicircular tube cooling plate 41.

[0050] Referring to FIGS. 1 and 2, a coolant inlet pipe 28, a coolant outlet pipe 43 and a side door 37 are provided on a sidewall of the cylindrical shell 10; the coolant inlet pipe 28 communicates with an upper liquid collecting pipe 16; the upper liquid collecting pipe 16 is connected through a coolant distribution tube 27 to a top coolant inlet 39 of the top semicircular tube cooling plate 41 and a bottom liquid inlet 53 of the semicircular tube cylindrical cooling device 11; the coolant outlet pipe 43 communicates with a lower liquid collecting pipe 9; the lower liquid collecting pipe 9 is connected through a coolant collecting pipe 29 to a top coolant outlet 40 of the top semicircular tube cooling plate 41 and a top liquid outlet 52 of the semicircular tube cylindrical cooling device 11; the upper liquid collecting pipe 16 is installed on an upper liquid collecting pipe bracket 15, and the lower liquid collecting tube 9 is installed on a lower liquid collecting tube bracket 48; after entering the centrifuge chamber from a coolant inlet pipe 28, a coolant passes through the upper liquid collecting pipe 16; one steam of the coolant exchanges heat with the top semicircular tube cooling plate 41 before returning to the lower liquid collecting pipe 9, and then flows out from the coolant outlet pipe 43; the other steam of the coolant exchanges heat with the semicircular tube cylindrical cooling device 11 before returning to the lower liquid collecting pipe 9, and then flows out from the coolant outlet pipe 43, thus completing a cycle.

[0051] Referring to FIG. 6, a bottom end of the semicircular tube cylindrical cooling device 11 is connected to a corner transition plate 44, and a bottom gap 45 with a height of no more than 10 mm is reserved between the corner transition plate 44 and the bottom sealing plate 7; a helium gas inside the centrifuge chamber passes through the bottom gap 45 from a high wind pressure area at a bottom of the hanging basket 13, and then sequentially passes through an external side of the semicircular tube cylindrical cooling device 11 and the top semicircular tube cooling plate 41; after heat exchange with the serpentine semicircular tube 26, the helium gas returns to the centrifuge chamber through the top center return helium gas inlet holes 46, after being mixed with a high temperature helium gas, the helium gas is pushed to an inside of the semicircular tube cylindrical cooling device 11 by a high-speed centrifuge rotor to complete a cycle.

[0052] Referring to FIGS. 1 and 4, a helium gas storage tank 33 is connected to an automatic control valve 32 through a pipe, and then connected to a plurality of helium gas inlet pipes 31 through the pipe; after passing through the automatic control valve 32, the helium gas enters the centrifuge chamber through helium gas outlets 38 on the helium gas inlet pipes 31.

[0053] Referring to FIGS. 1 and 5, an open end of the vibration isolation gasket 18 is located in a groove on a top surface of a cylindrical shell flange 17, and is in close contact with the groove; the top surface of the vibration isolation gasket 18 is in close contact with a bottom surface of the top sealing plate 20 on the top bearing system support device 19, the vibration isolation gasket 18 is higher than the top surface of the cylindrical shell flange 17 by at least 10 mm; an inflation port 42 is provided at a bottom portion of the groove on the top surface of the cylindrical shell flange 17, and compressed air increases a pressure in the open end of the vibration isolation gasket 18 through the inflation port 42.

[0054] Referring to FIGS. 1 and 2, a lifting hole 25 is drilled on the top bearing system support device 19, and a top end of the lifting hole 25 is sealed and covered by a lifting hole cover plate 50.

[0055] Referring to FIG. 3, the top semicircular tube cooling plate 41 is formed by blocks, and each of the blocks of the top semicircular tube cooling plate is provided with a closed coolant circulation circuit formed by the top coolant inlet 39, the top coolant outlet 40 and the serpentine semicircle tube 26.

[0056] Referring to FIGS. 6-8, the semicircular tube cylindrical cooling device 11 comprises a plurality of arc-shaped cooling units which are assembled into a complete cylinder; each of the arc-shaped cooling units comprises an arc-shaped side plate 51, the serpentine semicircular tube 26 welded to an external side of the arc-shaped side plate 51, the top liquid inlet 52, and the bottom liquid outlet 53, wherein a complete circulation circuit is formed from the top liquid inlet 52 to the bottom liquid outlet 53; the top liquid inlet 52 communicates with the upper liquid collecting pipe 16, and the bottom liquid outlet 53 communicates with the lower liquid collecting tube 9.

[0057] The bottom sealing plate 7 is welded or riveted to bottom concrete 6 by a reinforcement 5 pre-buried in the bottom concrete 6; a plurality of bottom exhaust pipes 36 and a plurality of bottom exhaust pipe valves 54 are provided at a bottom of the centrifuge chamber; the bottom exhaust pipes 36 penetrate the bottom concrete 6 and the bottom sealing plate 7.

[0058] Referring to FIG. 2, the top bearing system 23 is supported by the circular support ring 35 and the top bearing support beams 34 fixed on the circular support ring 35, and is connected to the connection pad 49; the connection pad 49 is fixed on the side concrete 8; the top bearing support beams 34 are symmetrically distributed.

[0059] Materials of the semicircular tube cylindrical cooling device 11 and the top semicircular tube cooling plate 41 are aluminum alloy, copper, stainless steel, or mild steel.

[0060] A method of the present invention comprises steps of:

[0061] 1) placing required experimental items in hanging baskets 13 of a high-speed rotor, then closing all valves, a side door, and a lifting hole cover plate of an entire centrifuge chamber; and starting helium replacement:

[0062] 2) opening an automatic control valve 32 at an outlet of a helium gas storage tank 33, in such a manner that a pressurized helium gas evenly enters the centrifuge chamber from a bottom thereof through a helium gas inlet pipe 31, wherein due to a low density, the helium gas quickly rises to a top portion of the centrifuge chamber; opening bottom exhaust pipe valves 54, in such a manner that air is slowly discharged from the bottom due to a high density; monitoring the helium gas at outlets of the bottom exhaust pipe valves 54 with a helium sensor, and determining whether the centrifuge chamber is full of the helium gas; and then closing the bottom exhaust pipe valves 54 after the helium gas is fully injected:

[0063] 3) turning on a liquid cooling system, opening inlet and outlet valves of an upper liquid collecting pipe 16 and a lower liquid collecting pipe 9; turning on a freezer unit, and opening all valves of a semicircular tube cylindrical cooling device 11 and a top semicircular tube cooling plate 41 to activating a refrigeration system and the liquid cooling system; wherein after entering the centrifuge chamber from a coolant inlet pipe 28, a coolant passes through the upper liquid collecting pipe 16; one steam of the coolant exchanges heat with the top semicircular tube cooling plate 41 before returning to the lower liquid collecting pipe 9, and then flows out from the coolant outlet pipe 43; the other steam of the coolant exchanges heat with the semicircular tube cylindrical cooling device 11 before returning to the lower liquid collecting pipe 9, and then flows out from the coolant outlet pipe 43, thus completing a cycle;

[0064] 4) turning on a main device of a hypergravity centrifuge to start working;

[0065] 5) adjusting an output of a freezer to maintain a temperature in the centrifuge chamber at 20-45° C., when the temperature in the centrifuge chamber cavity rises to 40° C. and there is still an upward trend, reducing a centrifuge speed until shutdown; and

[0066] 6) to stop a high-speed rotor system, first reducing a rotating speed and shutting down according to programs; then turning off the freezer, and turning off the semicircular tube cylindrical cooling device 11 as well as the top semicircular tube cooling plate 41; opening the side door 27 and a lifting hole 25 to discharge the helium gas from the centrifuge chamber and let air enter; taking out the experimental items to complete an experiment.