Poster hanger with various sized plastic and or vinyl sheet protectors and method of manufacturing

11396066 · 2022-07-26

    Inventors

    Cpc classification

    International classification

    Abstract

    A wall-mounted, metal, poster hanger, manufactured from aluminum, steel, iron and nylon or similar, using CNC tooling, injection molding, and extrusion of 25-30 parts that configures the poster hanger. The poster hanger is constructed primarily of a wall mounted plate and a pivoting arm with extension capabilities connected by a hinge and pivot pin with washers, configured with three stationary hooks and one hook on the extension arm. A nylon, ABS, or similar, snap hook is designed to lock the pivoting arm in place. Pre hole-punched, various sized, plastic sheet protectors, and or transparent dividers, hang from grommeted holes in sleeves and or sheet protectors onto the four rings and or hooks.

    Claims

    1. A method of manufacturing a poster hanger with various sized plastic and/or vinyl sheet protectors, comprising: manufacturing, by CNC tooling and injection molding, a mounting plate composed of iron and/or steel, the mounting plate comprising a plurality of holes for screw placement in order to affix the mounting plate to a vertical structure and/or wall; connecting to the mounting plate a pivoting arm with a hinge, a pivot pin and multiple washers; wherein the mounting plate further comprises a snap-hook designed to lock the pivoting arm in place when the pivoting arm is in a closed position; wherein the snap-hook and a plurality of end-caps are injection molded; wherein the hinge, pin, and washers are CNC turned on a lathe and made of steel, iron, or aluminum; wherein the pivoting arm when fully assembled is configured to swing away from the mounting plate; wherein the pivoting arm further comprises an extension feature comprising a slider, a pull-tab extension of the slider, a first snap housing plate, a second snap housing plate, a first cover and/or a long extruded arm, a second cover and/or a short extruded arm, a slider bushing, a plurality of screws, and four completed hooks and/or rings on four hook plates housed within the two extruded arms, wherein the long extruded arm is substantially longer than the short extruded arm; wherein a first three of the four completed hooks and/or rings are affixed on a long top hook plate and a long bottom hook plate housed within the first cover and/or long extruded arm and simultaneously open and close while supported on the first snap housing plate, and a fourth of the four completed hooks and/or rings is affixed on a short top hook plate and a short bottom hook plate housed within the second cover and/or short extruded arm and simultaneously opens and closes while supported on the second snap housing plate; wherein the long top hook plate comprises three hook-halves, each constructed with a grooved nook and forming one-half of the first three completed hooks and/or rings, the long bottom hook plate comprises three pairing hook-halves forming a second-half of the first three completed hooks and/or rings, the short top hook plate comprises one hook-half constructed with a grooved nook and forming one-half of the fourth completed hook and/or ring, and the short bottom hook plate comprises one pairing hook-half forming a second-half of the fourth completed hook and/or ring; wherein the long and short extruded arms are extruded, cut to length and machined, sandblasted and anodized; wherein the slider is configured to extend, in conjunction with the short extruded arm, from 22 inches in a retracted position to 36 inches in an extended position, measured as a distance between a hook at a hinge-end of the pivoting arm to an extension hook on the short extruded arm; providing four sizes of the various sized sleeve dividers and/or sheet protectors, including compartmentalized sleeves, wherein the sleeve dividers and/or sheet protectors are transparent and/or optionally frosted, the four sizes comprising: a first horizontal size measuring 998 mm×772 mm; a first vertical size measuring 640 mm×1006 mm, a second horizontal size measuring 772 mm×538 mm; and a third horizontal size measuring 457.2 mm×386.5 mm; wherein the sleeve dividers and/or sheet protectors are manufactured from plastic using die cutting and molding, and each is provided with pre-hole-punched holes at a top thereof using a heat-press process and grommets; wherein the sleeve dividers and/or sheet protectors are designed with specific pre-hole-punched hole placements at the top of each sleeve divider and/or sheet protector to align with corresponding hooks on the pivoting arm, wherein a first hole placement for each sleeve divider and/or sheet protector measures 50.8 mm from a right of a sleeve-end to a first hole on a hinge-end of each sleeve divider and/or sheet protector, a second hole from the first hole on center measures 215.9 mm for each sleeve divider and/or sheet protector, a third hole from the first hole measures 406.4 mm for each sleeve divider and/or sheet protector, the third hole to a fourth hole on the first vertical size measures 174.4 mm, and a fourth hole on the first horizontal size measures 901.7 mm from the first hole of the first horizontal sleeve.

    2. The method according to claim 1, wherein the pivoting arm is expandable in length using the slider and slider bushing manually to extend and retract the slider and the short extruded extension arm such that a greatest distance between the hook on the hinge end of the pivoting arm to the extension hook on the short extruded arm when expanded is 36 inches.

    3. The method according to claim 1, wherein the poster hanger is configured to hang, stack, and/or flip various papers, posters, sheet protectors, and dividers on the hooks and/or rings, whereby these materials can be hung, stacked, and/or flipped when the assembled poster hanger is in the retracted or extended position using the slider.

    4. The method according to claim 1, wherein the pivoting arm swings open on the hinge end of the pivoting arm 90° away from the mounting plate.

    Description

    BRIEF DESCRIPTION OF FIGURES

    (1) A more complete understanding of the present invention may be had by reference to the following Detailed Description and appended claims when taken in conjunction with the accompanying Drawings wherein:

    (2) FIG. 1 is an exploded view of the top level assembly; and

    (3) FIG. 2 is an exploded view of the extension subassembly; and

    (4) FIG. 3 Is an exploded view of the arm subassembly; and

    (5) FIG. 4 Is a perspective view of the present invention; and

    (6) FIG. 5 Is a perspective view of the present invention with the large sleeve protectors; and

    (7) FIG. 6 Is a detailed view of the mounting plate of the present invention; and

    (8) FIG. 7 Is a detailed view of the pivoting arm subassembly; and

    (9) FIG. 8 Is a detailed view of the extension subassembly; and

    (10) FIG. 9 Is a detailed view of the large cover; and

    (11) FIG. 10 Is a detailed view of the pivot pin and pivot washer; and

    (12) FIG. 11 Is a detailed view of the hinge; and

    (13) FIG. 12 Is a detailed view of the long top hook; and

    (14) FIG. 13 Is a detailed view of the long bottom hook; and

    (15) FIG. 14 Is a detailed view of the long hook subassembly and long snap housing plate; and

    (16) FIG. 15 Is a detailed view of the long snap housing plate; and

    (17) FIG. 16 Is a detailed view of the extra large horizontal sleeve divider and or protector; and

    (18) FIG. 17 Is a detailed view of the large vertical sleeve divider and or protector; and

    (19) FIG. 18 Is a detailed view of the medium sleeve divider and or protector; and

    (20) FIG. 19 Is a detailed view of the small sleeve divider and or protector; and

    (21) FIG. 20 Is a detailed view of the extruded pivot arm; and

    (22) FIG. 21 Is a detailed view of the short top hook plate; and

    (23) FIG. 22 Is a detailed view of the short bottom hook plate; and

    (24) FIG. 23 Is a detailed view of the short hook subassembly on short snap housing plate; and

    (25) FIG. 24 Is a detailed view of the combined top and bottom hook closed; and

    (26) FIG. 25 Is a detailed view of the short extruded extension arm; and

    (27) FIG. 26 Is a detailed view of the short snap housing plate; and

    (28) FIG. 27 Is a detailed view of the slider; and

    (29) FIG. 28 Is a detailed view of the slider, large cover, hinge and extruded extension arm with assembled small short hook; and

    (30) FIG. 29 Is a detailed view of the snap hook; and

    (31) FIG. 30 Is a detailed view of the short cover; and

    (32) FIG. 31 Is a perspective view of the assembled apparatus closed; and

    (33) FIG. 32 Is a perspective view of the assembled apparatus extended; and

    (34) FIG. 33 Is a perspective view of the assembled apparatus extended and opened; and

    (35) FIG. 34 Is a detailed view of the pull tab end of slider; and

    (36) FIG. 35 Is a detailed view of the endcap; and

    (37) FIG. 36 Is a detailed view of the slider bushing; and

    (38) FIG. 37 is a detailed view of the hex socket countersunk head screws; and

    (39) FIG. 38 is a detailed view of the mounting plate with affixed snap hook

    DETAILED DESCRIPTION OF FIGURES

    (40) Referring now to the drawings submitted herewith, wherein various elements depicted therein are not necessarily drawn to scale and wherein through the views and figures like elements are referenced with identical reference numerals, there is illustrated a poster hanger with various plastic and or vinyl sleeve and or sheet protectors constructed according to the principles of the present invention. An embodiment of the present invention is discussed herein with reference to the figures submitted herewith.

    (41) References to “one embodiment”, “an embodiment”, “exemplary embodiments”, and the like may indicate that the embodiment(s) of the invention so described may include a particular feature, structure or characteristic, but not every embodiment necessarily includes the particular feature, structure or characteristic.

    (42) Referring to FIG. 1, the Poster Hanger includes two structural arms as the foundation of the poster hanger. The mounting plate 1 is manufactured from iron, aluminium, carbon steel, stainless steel, or similar using CNC tooling and injection molding. The mounting plate 1 features several holes 2 for mounting onto vertical surfaces. Affixed to the mounting plate is a snap hook 20 constructed of ABS, PC-ABS, nylon, or similar material. The mounting plate 1 is assembled to the pivoting arm FIG. 7 with a pivot pin 3 and washer 4 that is inserted into the hinge 7 on the pivoting arm 10. The pivoting arm in FIG. 1 features the long extruded arm and or casing 10, long top hook plate 9, long bottom hook plate 8, the slider 11, end caps 17, 14, 25, short top hook plate 16, short bottom hook plate 12, extruded short extension arm 13, and twenty seven hex socket countersunk head screws 18. The purpose of the pivoting arm is to hang, stack, and flip various posters, sheet protectors, sleeves, papers, and similar materials while providing an extension on the slider 11 to fit extra large posters and or sheet protectors.

    (43) Referring to FIG. 2, the extension arm subassembly operates with the pivoting arm FIG. 7 and consists of the short top hook plate 16 short bottom hook plate 12 on the short snap housing plate 19 with end caps 17, 14 on either end of the short extruded extending arm 13 the slider 11 wherein operates extended and retracted by means of the pull tab 15. The slider blushing 21 small cover 22 with twelve hex socket countersunk head screws 18 enables the pivoting arm 10 to extend, retract, and operate the single ring and or hook consisting of the short top hook plate 16 short bottom hook plate 12 and short snap housing plate 19 when in use.

    (44) Referring to FIG. 3, the exploded view of the arm subassembly displays the complete pivoting arm FIG. 7 inclusive of the extension arm subassembly FIG. 2. The long top hook plate 8 with the long bottom hook plate 9 is manufactured within the long snap housing plate 24. Herein collectively operates the open and close function with the long bottom hook plate 9 and long top hook plate 8 in order to hang, stack, and or flip sleeves, sheet protectors, dividers, posters, papers, and similar materials within the grooved hook FIG. 24. The long top hook plate 8 the long bottom hook plate 9, long snap housing plate 24 are encased within the extruded arm 10 which is connected to the long cover 23 by means of fourteen hex socket countersunk head screws 18 and operable with the hinge 7. The end cap 25 affixed with hex socket countersunk head screws 18 at the end of the long extruded arm 10 the end cap 25 abuts with the end cap 17 which is fastened to the short extruded extension arm 13 that houses the short snap housing plate 19, short top hook plate 16, and short bottom hook plate 12. In the closed position FIG. 31 the short extruded extension arm 13 abuts at the end cap 17 to the end cap 25 attached to the long extruded arm 10 fastened with the hex socket countersunk head screws 18.

    (45) FIG. 4 herein, is the fully assembled poster hanger in the opened and extended position encompassing all the parts listed within FIG. 1-3.

    (46) FIG. 5 herein, functions to allow the sleeves, sheet protectors, dividers, posters, and similar, to hang from the short bottom hook plate 12 and the long bottom hook plate 9 in the extended, closed to the wall position, utilizing the snap hook 20 and slider 11. When the pivoting arm in

    (47) FIG. 7 is swung away from the mounting plate 1 by 90° or greater FIG. 33 the posters, sleeves, sheet protectors, paper, and or other materials that hang from the hooks and or rings provides options to flip one poster and or sleeve divider behind the other for easy accessibility and viewing purposes.

    (48) FIG. 6 herein, is the mounting plate 1 with the pivot pin 3 and pivot washers 4 inserted within the opening where the mounting plate 1 will connect to the hinge 7. Five staggered holes 2 for mounting with screws to a vertical surface measure on center construct the mounting plate 1 manufactured with iron, carbon steel, stainless steel, aluminium or similar.

    (49) FIG. 7 herein, is the assembled pivoting arm consisting internally of the long top hook plate 8 long bottom hook plate 9, short top hook plate 16, short bottom hook plate 12, the short snap housing plate 19, long snap housing plate 24, slider 11 and slider bushing 21 encased within the long extruded arm 10 and the short extruded arm 13 together with the long cover 23 short cover 22, fastened by twenty seven hex socket countersunk head screws 18. Operation of the hooks from opened to closed function by means of the long snap housing plate 24 and short snap housing plate 19 for the purpose to hang, stack, and flip the sleeves, sheet protectors, dividers, posters, papers, and similar materials.

    (50) FIG. 8 herein, is the assembled extended end on the pivoting arm on the slider 11. Enclosed within the short extruded arm 13 is the short top hook plate 16 short bottom hook plate 12 short snap housing plate 19 short cover 22 fitted with end caps 14, 17 fastened with twelve hex socket countersunk head screws 18.

    (51) The poster hanger features hooks and or rings for the purpose of hanging, stacking, flipping various posters, sleeves, sheet protectors, papers, or similar, to offer easy access and viewing to said objects. The four hooks and or rings are specific in shape referring in particular to FIG. 24. Three hooks and or rings are enclosed in the long extruded arm 10 and a single hook and or ring comprising the top short hook plate 16 the short bottom hook plate 12 and the short snap housing plate 19 is enclosed in the short extruded arm 13. The three hooks and or rings are comprised of a long top hook plate 8 long bottom hook plate 9 and long snap housing plate 24 enabling the hooks and or rings to open in order to place posters, sheet protectors, sleeves, papers, and similar materials onto the hooks and or rings, the hooks and or rings can then close to secure the posters, sleeves, sheet protectors, papers, and similar materials.

    (52) FIG. 9 herein, is the large cover 23 that is connected to the long extruded arm 10 fastened with ten hex socket countersunk head screws 18 in order to enclose the long top hook plate 8 long bottom hook plate 9 and long snap housing plate 24 slider 11, and slider bushing 21. The long cover features an open slit opposite the hinge 7 end to house the snap hook 20.

    (53) FIG. 10 herein, is the pivot pin 3 and pivot washer 4 that once inserted into the mounting arm 1 and the pivoting arm FIG. 7 all 25-30 parts operate as a single unit.

    (54) FIG. 11 herein, is the hinge 7 when assembled with the pivot pin 3 and pivot washer 4 herein is connected to the pivot arm FIG. 7 and mounting plate 1.

    (55) FIG. 12 herein, is the long top hook plate and or ring plate 8 housing three stationary rings and or hooks featuring a curved hook to house large posters, pages, papers, sleeves and or sheet protectors when flipped behind which operate in conjunction with the long bottom hook plate and or ring plate 9.

    (56) FIG. 13 herein, is the long bottom hook plate and or ring plate 9 housing three stationary rings and or hooks that operated in conjunction with the long top hook plate and or ring plate 8

    (57) FIG. 14 herein, is the long hook subassembly and long snap housing plate 24 that when assembled encases the long bottom hook plate 9 and the long top hook plate 8 providing the open and close features of the rings and or hooks.

    (58) FIG. 15 herein, is the long snap housing plate 24 which encases the long bottom hook plate 9 and the long top hook plate 8 providing operation of the open and close function.

    (59) FIG. 16 herein, the large sleeves, dividers, and or sheet protectors are accessories to the poster hanger and are available in various sizes. Not all sleeve sizes are featured; sleeves and or sheet protectors come in a variety of sizes. The primary four sleeves are referenced here as extra large horizontal, large vertical, medium, and small. The extra large size sleeves, dividers, and or sheet protectors are specific in size with the largest being a horizontal sleeve measuring 998 mm×762 mm for the purpose of fitting federal and state mandated compliance posters. The large size sleeve is vertical and measures 640 mm×1006 mm. The medium horizontal sleeve measures 772 mm×538 mm and the smallest sleeve measures 457.2 mm×386.5 mm. The sleeves are pre hole-punched at specific points that match up exactly with the bottom long hook plate 9 and short bottom hook plate 12 when fully extended using slider 11 or when closed and in locked position with the snap hook 20. Referring to FIG. 16 there are four holes across the top of the extra large sleeve protector. The hole measurements on the extra large sleeve, from right to left hook and or ring on the hinge 7 end measures 215.9 mm between the first two holes. From the first hole to the third hole measures 355.6 mm, the first hole to the last hole held by the single short bottom hook plate 16 measures 901.7 mm. The four holes on the large sleeve FIG. 17 measure the same as the extra large for the first three holes. The last hole on the vertical large sleeve furthest from the hinge 7 end measures 559.6 mm from the first hole on to the last hole nearest the single hook on the pivoting arm. There are three holes on the medium sleeve FIG. 18 which also measures 215.9 mm from the first hole at the hinge end 7 and 355.6 mm from the first to third hole. The three holes on the smallest sleeve FIG. 19 match the exact measurements of the medium sleeve which measures 215.9 mm from the first hole at the hinge end 7 and 355.6 mm from the first to the third hole.

    (60) FIG. 20 herein, is the long extruded aluminum or similar metal arm 10 that encases the long top hook and or ring plate 8, long bottom hook and or ring 9, snap housing plate 24, slider 11, slider bushing 21, and enclosed by means of the long cover 23 and ten hex socket countersunk head screws 18 fastened with an endcap 25 at the extendable end and hinge 7 on opposite end.

    (61) FIG. 21 herein, is the short top hook and or ring plate 16 featuring a curved hook to house large posters, pages, papers, sleeves and or sheet protectors when flipped behind which operate from open to close in conjunction with the short bottom hook plate and or ring plate 12 functioning collectively with the long bottom hook plate 9 and long top hook plate 8.

    (62) FIG. 22 herein, is the short bottom hook and or ring plate 12 that operates from open to close in conjunction with the short top hook and or ring plate 16 functioning collectively with the long bottom hook plate 9 and the long top hook plate 8.

    (63) FIG. 23 herein, is the short hook subassembly on the short snap housing plate 19 which allows operation of the short top hook and or ring plate 16 and short bottom hook and or ring plate 12 to open and close simultaneously in order to accommodate large posters, pages, papers, sleeves and or sheet protectors while operating in conjunction with the long hook subassembly FIG. 14

    (64) FIG. 24 herein, features the top hook and or ring plate 16, 8 with the bottom hook and or ring plate 12, 9 in the closed position detailing the curved hook and or ring feature as shown on the long top hook plate 8 and short top hook plate 16.

    (65) FIG. 25 herein, is the short extruded aluminium or similar metal extension arm 13 encasing the short top hook and or ring plate 16, the short bottom hook and or ring plate 12, short snap housing plate 19, slider 11 and enclosed by means of the short cover 22 utilizing four hex socket countersunk screws 18 and two end-caps 14, 17 affixed with eight hex socket countersunk screws 18.

    (66) FIG. 26 herein, is the short snap housing plate 19 which encases the short top hook and or ring plate 12 the short bottom hook and or ring plate 16 enabling operation of the rings to simultaneously open and close encased within the short extruded arm 13.

    (67) FIG. 27 herein, is the slider 11 and pull tab 15 featuring the extendable and retractable operation from retracted at twenty-two inches to extended at thirty-six inches when measured from end ring and or hook to end ring and or hook.

    (68) FIG. 28 herein, is the slider 11 featuring the short hook subassembly referencing FIG. 2 connected to the long cover 23 and slider bushing 21 enabling operation of the extendable and retractable feature.

    (69) FIG. 29 herein, is the snap hook 20 constructed of ABS, PC-ABS, nylon or similar affixed to the mounting plate 1 FIG. 38 enabling the pivoting arm FIG. 7 to lock into place when closed against mounting plate 1 on a vertical surface.

    (70) FIG. 30 herein, is the small cover 22 that affixes to the back side of the short extruded arm 13 using four hex socket countersunk screws 18. Wherein, the small cover 22 and short extruded arm 13 encases with the end caps 14,17 the short top hook and or ring plate 12, short bottom hook and or ring plate 16, the short snap housing plate 19 and slider 11 with pull tab 15.

    (71) FIG. 31 herein, is the full assembled apparatus and or poster hanger in the closed position featuring all 25-30 parts and depicting the aesthetic as to how it would be affixed to a vertical surface.

    (72) FIG. 32 herein, is the full assembled apparatus and or poster hanger in the extended position featuring all 25-30 parts and depicting the aesthetic as to how it would be affixed to a vertical surface when extended for larger posters, papers, sleeves and or sheet protectors.

    (73) FIG. 33 herein, is the full assembled apparatus and or poster hanger in the extended and swung open position utilizing the hinge 7 and pivot pin 3 and pivot washer 4 for the purpose to flip posters, pages, papers, sleeves, and or sheet protectors and similar behind the next poster, paper, sleeves, and or sheet protector fitting within the curved groove of the short top hook and or ring plate 16 and long top hook and or ring plate 9.

    (74) FIG. 34 herein, is the pull tab 15 end of the slider 11 wherein operation is expandable and or retractable

    (75) FIG. 35 herein, is the end cap 14, 17, 25 utilized at both ends of the short extruded arm 13 and at the connecting and or extension end of the long extruded arm 10.

    (76) FIG. 36 herein, is the slider bushing 21 optimizing function of the extendable and retractable operation.

    (77) FIG. 37 herein, is the hex socket countersunk head screws 18 utilized to affix the small cover 22 and large cover 23 to the short extruded arm 13 and long extruded arm 10, the end caps 14, 17 to the short extruded arm 13 and the end cap 25 to the long extruded arm 10, affixes the hinge 7 to the long extruded arm 10, and the snap hook 20, utilizing twenty seven hex socket countersunk head screws 18.

    (78) FIG. 38 herein, is the mounting plate 1 affixed with the snap hook 20 utilized to hold the long pivoting arm FIG. 7 in a locked position when the fully assembled apparatus and or poster hanger is affixed to a vertical surface.