SEGMENT SHEET FOR A STATOR LAMINATION STACK, STATOR LAMINATION STACK, AND GENERATOR AND WIND TURBINE COMPRISING SAME
20210408847 · 2021-12-30
Inventors
Cpc classification
Y02E10/728
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2240/2212
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/912
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K1/18
ELECTRICITY
F03D15/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2220/706
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/1838
ELECTRICITY
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D15/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K1/18
ELECTRICITY
Abstract
A segment sheet for a stator lamination stack of a generator of a wind turbine, wherein the segment sheet has the shape of a ring segment, having a first radial section, in which recesses are provided for receiving a stator winding, having a second radial section, which is arranged radially adjacent to the first section and which forms a segment of a magnetic yoke of the generator, and having a third radial section, which is arranged radially adjacent to the second section. The proposal is that the third radial section has at least two recesses arranged in an azimuthally spaced manner, which are designed for a positive connection to profiled strips arranged on a stator support ring.
Claims
1. A segment sheet for a stator lamination stack of a generator of a wind turbine comprising: a body in a shape of a ring segment, the body having: a first radial section having a plurality of recesses configured to receive a stator winding, a second radial section arranged radially adjacent to the first radial section, and forms a segment of a magnetic yoke of the generator, and a third radial section arranged radially adjacent to the second section, wherein the third radial section has at least two recesses arranged in an azimuthally spaced manner, wherein the at least two recesses which are designed for a positive connection to profiled strips arranged on a stator support ring.
2. The segment sheet as claimed in claim 1, wherein the positive connection between the segment sheet and the profiled strips is a tongue and groove connection.
3. The segment sheet as claimed in claim 1, wherein the plurality of recesses are formed on the ends of the segment sheet, and each recess of the plurality of recesses form a tangential nose-shaped projection that is configured to be brought into positive engagement with a corresponding depression on the profiled strips.
4. The segment sheet as claimed in claim 1, wherein the profiled strips arc designed as have extruded profiles and at least partially include a metal material.
5. The segment sheet as claimed in claim 1, wherein the profiled strips have a hollow-cylindrical section and a cuboidal section.
6. The segment sheet as claimed in claim 5, wherein the segment sheet has a tangential semicircular recess at a first end, wherein a contour of the tangential semicircular recess corresponds to a contour of the hollow-cylindrical section, and has a tangential, substantially cuboidal recess at a second end, a contour of the tangential, substantially cuboidal recess corresponds to the contour of the cuboidal section of the profiled strip.
7. The segment sheet as claimed in claim 1, wherein at least one radial recess having a substantially parallelogram-shaped contour is arranged in the third section, and wherein the profiled strip has a dovetail shaped in cross section.
8. The segment sheet as claimed in claim 1, wherein the third section has at least one radial recess, wherein radially extending, elastically deformable holding sections are formed in the at least one radial recess and have undercuts at their distal ends, wherein the radially extending, elastically deformable holding sections are configured to positively engage with the profiled strip.
9. The segment sheet as claimed in claim 8, wherein a receptacle is arranged centrally in a bottom which tangentially delimits the recess, wherein a contour of the receptacle corresponds to a contour of a distal end of the profiled strip.
10. The segment sheet as claimed in claim 1, wherein at least one radial recess is formed in the third section, wherein tangentially extending, elastically and/or plastically deformable toggle-lever holding sections are formed in the at least one radial recess.
11. A segment sheet arrangement comprising: a plurality of segment sheets as claimed in claim 7, wherein a plurality of lamination rings formed from the plurality of segment sheets are arranged one above the other in pairs, wherein a lower lamination ring is in each case formed from segment sheets such that the respective at least one radial recess has a slope in a tangential direction, and wherein the upper lamination ring is formed from segment sheets such that the respective at least one radial recess has an opposite slope in the tangential direction.
12. A stator lamination stack for a generator of a wind turbine, comprising: a plurality of segment sheets, wherein a plurality of segment sheets is arranged stacked relative to one another in a plane to form a lamination ring, and a plurality of segment sheets stacked in the lamination rings to form the stator lamination stack, wherein the stator lamination stack has a first radial section having a plurality of grooves configured to receive a stator winding, wherein the plurality of grooves are formed by recesses in the segment sheets, wherein the stator lamination stack has a second radial section arranged radially adjacent to the first section and forms a segment of a magnetic yoke of the generator, and wherein the stator lamination stack has a third radial section arranged radially adjacent to the second section, wherein the third radial section has at least two recesses arranged in an azimuthally spaced manner, wherein the at least two recesses are designed for a positive connection to profiled strips arranged on a stator support ring.
13. The stator lamination stack as claimed in claim 12, wherein the stator lamination stack is arranged between two rings formed from lower pressure plate segments and upper pressure plate segments, wherein the lower pressure plate segments are arranged in a stationary manner on the stator support ring, and wherein the upper pressure plate segments are movable in an axial direction of the stator support ring.
14. A generator of a wind turbine comprising: a generator stator, and a generator rotor mounted so as to be rotatable relative to the generator stator and configured to rotate relative to the generator stator, wherein the generator stator has at least one stator lamination stack having a plurality of grooves and a stator winding in the plurality of grooves, wherein the generator stator has a stator support ring wherein a plurality of strips are arranged on the stator support ring in a tangential direction, wherein at least one stator lamination stack is connected to the plurality of strips by a positive connection to the strips.
15. The generator as claimed in claim 14, wherein the plurality of grooves are at a first radial section are the at least one stator lamination stack.
16. A wind turbine comprising: a tower, a nacelle coupled to the tower and configured to rotate relative to the tower, a hub coupled to the nacelle and configured to rotate relative to the nacelle, a plurality of rotor blades coupled to the hub, and a generator configured to generate electrical energy, wherein the generator is the generator as claimed in claim 14, wherein the generator rotor is connected to the hub and the generator stator is connected to the nacelle.
17. The wind turbine as claimed in claim 16, wherein the wind turbine is a gearless wind turbine.
18. The generator as claimed in claim 14, wherein the at least one stator lamination stack has a second radial section arranged radially adjacent to the first radial section, and forms a segment of a magnetic yoke of the generator.
19. The generator as claimed in claim 14, wherein the at least one stator lamination stack has a third radial section arranged radially adjacent to the second section, wherein the third radial section has at least two recesses arranged in an azimuthally spaced manner, wherein the at least two recesses are designed for a positive connection to profiled strips arranged on a stator support ring.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0029] The invention is described in greater detail below by means of exemplary embodiments with reference to the attached drawings. In the drawings:
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
DETAILED DESCRIPTION
[0044] In all the figures of the drawings, mutually corresponding parts are provided with the same reference signs.
[0045]
[0046] In
[0047] The generator 1 has a generator stator 5 which is fastened on the machine carrier 116 in the nacelle 104 by means of the axle journal 114. Other possible embodiments not excluded by the invention provide, for example, for the generator stator 5 to be attached directly to the machine carrier 116 or to a corresponding component of the nacelle 104.
[0048] The generator 1 according to
[0049] The generator rotor 3 is connected to the hub 106 for conjoint rotation therewith. The more detailed construction of the generator stator 5 is shown in
[0050] Arranged in the stator support ring 7 is a plurality of plate-shaped segment sheets 21 (
[0051]
[0052]
[0053] The stator lamination stack 15 consists of a plurality of segment sheets 21, one of which is illustrated schematically in
[0054] Adjacent to the first radial section 23, there is a second radial section 25, which forms a segment of the magnetic yoke of the generator stator 5. A third radial section 27 is located adjacent to the second radial section 25. The third radial section 27 has a plurality of through-openings 31, which serve for the passage of clamping means. The clamping means can be embodied, for example, as threaded rods, screws, tensioning cables and the like. Segment sheet 21 is provided in its third section 27 with at least one radial recess 33, which has a substantially U-shaped cross section. In the exemplary embodiment illustrated, two radial recesses 33 are made in the third section 27. The dimensions of the recesses 33 are selected in such a way that the respective strip 13 is enclosed by the recess 33 in a contactless manner.
[0055] In the tangential direction, the third section 27 has at each of its free ends a profiled projection 35, which projects into a radial recess 36 formed at the end. The respective projection 35 is of convex design. In particular, the projections 35 are of nose-shaped design. In the assembled position, the projections 35 are in positive engagement with the strips 13, between which the respective segment sheet 21 is mounted. For this purpose, the strips 13 have arcuate depressions 37, which have a shape and dimensions corresponding to the projections 35.
[0056]
[0057] For the construction of the stator lamination stack 15, the segment sheets 21 are lined up to form a closed lamination ring. The arrangement of the segment sheets 21 in the clockwise direction is described below. Owing to the symmetry of the segment sheets 21 and of the strips 13, the arrangement of the segment sheets 21 can be carried out in an analogous manner in the counterclockwise direction.
[0058] In a first assembly step, the respective segment sheet 21 of the lamination ring is inserted with one of its nose-shaped projections 35 into the arcuate depression 37 of a strip 13 which faces a strip 13 adjacent in the clockwise direction. In this case, the tangential projection 35 is held radially spaced apart from the stator support ring 7 at the opposite end of the segment sheet 21. In a second assembly step, the segment sheet 21 is raised, i.e., moved in the axial direction, at its freely movable end, which is not in engagement with the strip 13, and therefore the segment sheet 21 can then be pivoted without collision in the direction of the stator support ring 7 and the adjacent strip 13, viewed in the clockwise direction. Finally, in a third assembly step, the segment sheet 21 is set down, wherein the projection 35 is simultaneously brought into positive engagement with the arcuate depression 37 of the strip 13 that is adjacent in the clockwise direction.
[0059] After the first lamination ring of segment sheets 21 has been inserted between the strips 13, a second lamination ring is built up on the first lamination ring in the same way by the insertion of the segment sheets 21 between the strips 13. In this process, the arrangement of the segment sheets 21 is performed with an offset of one strip spacing with respect to the segment sheets 21 of the first lamination ring. A strip spacing preferably corresponds to an offset of approximately 5°. A third lamination ring is built up on the second lamination ring by the insertion of the segment sheets 21 with an offset of two strip spacings with respect to the first lamination ring. The arrangement of the segment sheets 21 of a fourth lamination ring again corresponds to the first lamination ring, and thus has no offset. This alternating layering is continued until the desired height of the stator lamination stack 15 is reached. Finally, the upper pressure plate segments 17 are placed on the uppermost layer of the segment sheets 21 of the stator lamination stack 15 and screwed and preloaded by means of stud bolts, which can be passed through the through-openings 31 in the segment sheets 21. Owing to the axial movability of the upper pressure plate segments 17, they can follow the preloading of the stud bolts. Subsequent retightening of the stud bolts in order to counteract a decrease in the pressure caused by settling of the segment sheets 21 during operation of the generator 1 has a direct effect on compression of the segment sheets 21.
[0060]
[0061]
[0062] The view (F) according to
[0063] For fixing the segment sheets 53 and 55 arranged in pairs relative to one another and with respect to the strip 51, the threaded rod 57 is introduced into the through-hole 63 in the segment sheets 53, 55. The stator lamination stack 15 is constructed in a manner analogous to that already described above. For the construction of the stator lamination stack 15, the segment sheets 53 and 55 are in each case lined up to form one of the lamination rings. In contrast to the embodiment of the segment sheet 21 described further above, only segment sheets 53 or only segment sheets 55 are alternately used for the respective lamination ring. Owing to the alternating arrangement of the segment sheets 53 and 55 on top of one another, which have the oppositely oriented undercuts on the recesses 59 or 61, a kind of dovetail connection is formed with the strip 51.
[0064]
[0065] The strip 67 has a substantially trapezoidal cross section. Grooves 73 are provided on both sides in the base region of the strip 67, with which the strip 67 bears against the stator support ring 7.
[0066] The upwardly open recess 71 is delimited radially by walls 85 and tangentially by a bottom 83. The recess 71 has in its bottom 83 a receptacle 75 corresponding to the contour of the free end of the strip 67. The receptacle 75 is arranged centrally in the recess 71. A section of the free end of the strip 67 penetrates into the receptacle 75. Adjacent to the receptacle 75, two elastically deformable holding sections 77 are formed in the third section 27, which extend radially starting from the bottom 83 of the recess 71. The holding sections 77 are formed by punching out. The two holding sections 77 are each arranged so as to slope at an angle to the bottom 83 of the recess 71 and delimit an opening. At the ends of the holding sections 77, they each have a tangential shoulder 79, which engages in the respective groove 73 on the strip 67.
[0067] For arrangement on the stator support ring 7, the segment sheet 65 is aligned with respect to the strips 67, with the result that the holding sections 77 are positioned substantially opposite the strips 67. By moving in the radial direction toward the stator support ring 7, the strips 67 are introduced through the opening between the holding sections 77. During this process, the elastically deformable holding sections 77 are pressed apart laterally on account of the trapezoidal shape of the strip 67. At the latest when the strip 67 is resting in the receptacle 75 against the bottom of the recess 71, the shoulders 79 on the holding sections 77 are located at the level of the respective groove 73, into which the shoulders 79 engage in a positive-locking manner on account of the restoring force. The receptacle 75 at the bottom 83 of the recess 71 and the two holding sections 77 effect a centering and latching function during the mounting of the segment sheet 65.
[0068]
[0069]
[0070]
[0071] The segment sheet 93 is pressed against the stator support ring 7 by a radially directed movement relative to the stator support ring 7. As indicated by the dashed line illustration of the position of end section 103′ and holding sections 95′, these are moved in the direction of the bottom 83 of the recess 71 during this process. The holding sections 95′ reach their end position by being taken along by the base section 101. The configuration of the holding sections 95 and of the strip 97 are selected in such a way that a type of toggle lever arrangement is achieved, by means of which the segment sheet 93 is fixed radially and tangentially on the stator support ring 7. Here, the holding sections 95 are designed as toggle levers, which are moved beyond their dead center position owing to the radially directed movement of the segment sheet 93 toward the stator support ring 7, thus giving rise to a locking effect between the holding sections 95 and the strip 97.
[0072]
[0073] The various embodiments described above can be combined to provide further embodiments. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.