SLURRY SCRAPING MECHANISM AND APPLYING AND SCRAPING DEVICE USED IN SG ABRASIVE PRODUCTION PROCESS
20210402569 · 2021-12-30
Assignee
- QINGDAO UNIVERSITY OF TECHNOLOGY (Qingdao, Shandong, CN)
- QINGDAO SISA ABRASIVES CO., LTD. (Qingdao, Shandong, CN)
Inventors
- Changhe Li (Qingdao, CN)
- Baoteng Huang (Qingdao, CN)
- Han Zhai (Qingdao, CN)
- Bingheng LU (Qingdao, CN)
- Huajun Cao (Qingdao, CN)
- Zhen Wang (Qingdao, CN)
- Qidong WU (Qingdao, CN)
- Yanbin Zhang (Qingdao, CN)
- Min Yang (Qingdao, CN)
- Yali Hou (Qingdao, CN)
- Mingzheng LIU (Qingdao, CN)
- Xin CUI (Qingdao, CN)
Cpc classification
B28B19/00
PERFORMING OPERATIONS; TRANSPORTING
B05C11/023
PERFORMING OPERATIONS; TRANSPORTING
C09K3/1454
CHEMISTRY; METALLURGY
B28B5/025
PERFORMING OPERATIONS; TRANSPORTING
B28B13/028
PERFORMING OPERATIONS; TRANSPORTING
C09K3/1418
CHEMISTRY; METALLURGY
International classification
B24D18/00
PERFORMING OPERATIONS; TRANSPORTING
B05C11/02
PERFORMING OPERATIONS; TRANSPORTING
B28B13/02
PERFORMING OPERATIONS; TRANSPORTING
B28B5/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A slurry scraping mechanism and an applying and scraping device used in an SG abrasive production process includes a scraping master support; a scraper, wherein the scraper is connected with the scraping master support through a suspension component such that the scraper is suspended, and a damping spring is arranged in the suspension component; and a torsion spring adjusting component, wherein the torsion spring adjusting component includes a plurality of torsion springs supported by a torsion spring support shaft, the torsion spring support shaft is fixed to the scraping master support, the torsion spring support shaft is movable up and down relative to the scraping master support, the torsion springs are clamped in a V-shaped plate, an end side of the V-shaped plate is connected with the scraping master support, and a side surface of the V-shaped plate is connected with the scraper.
Claims
1. A slurry scraping mechanism used in an SG abrasive production process, comprising: a scraping master support; a scraper, wherein the scraper is connected with the scraping master support through a suspension component such that the scraper is suspended, and a damping spring is arranged in the suspension component; and a torsion spring adjusting component, wherein the torsion spring adjusting component comprises a plurality of torsion springs supported by a torsion spring support shaft, the torsion spring support shaft is fixed to the scraping master support, the torsion spring support shaft is movable up and down relative to the scraping master support, the torsion springs are clamped in a V-shaped plate, an end side of the V-shaped plate is connected with the scraping master support, and a side surface of the V-shaped plate is connected with the scraper.
2. The slurry scraping mechanism used in an SG abrasive production process according to claim 1, wherein the scraper comprises a triangular support plate and a scraping plate fixed to a lower part of the triangular support plate, a long side of the triangular support plate is arranged along a length direction of the scraping master support, the scraping plate is a V-shaped scraping plate and is arranged on a lower part of two short sides of the triangular support plate, a bottom side of the scraping plate is a flat surface, and a longitudinal section of the scraping plate is a rectangle with one missing corner.
3. The slurry scraping mechanism used in an SG abrasive production process according to claim 1, wherein the suspension component comprises a suspension connecting piece connected with the scraping master support, a height of the suspension connecting piece is adjustable, and the damping spring is arranged below the suspension connecting piece.
4. The slurry scraping mechanism used in an SG abrasive production process according to claim 3, wherein the damping spring is arranged in a damping spring seat, a top of the damping spring seat is connected with the suspension connecting piece, and a bottom of the damping spring seat is connected with the scraper; and the suspension connecting piece comprises a suspension outer connecting piece and a suspension inner connecting piece capable of being nested in the suspension outer connecting piece, the suspension outer connecting piece is connected with the scraping master support, a bottom side of the suspension inner connecting piece is connected with the top of the damping spring seat, one of the suspension outer connecting piece or the suspension inner connecting piece is provided with an elongated hole, and the other is provided with a plurality of bolt holes.
5. The slurry scraping mechanism used in an SG abrasive production process according to claim 1, wherein the V-shaped plate comprises a torsion spring adjusting plate and a torsion spring baffle hingedly connected with the torsion spring adjusting plate, the torsion spring baffle is arranged below the torsion spring, and the torsion spring baffle is connected with the scraper; and the scraping master support is provided with longitudinal guide rails, the longitudinal guide rail is sleeved with a longitudinal slider, the longitudinal slider is connected with a longitudinal adjusting plate arranged vertically, the longitudinal adjusting plate is connected with an end part of the torsion spring adjusting plate, and two ends of the torsion spring support shaft are connected with the longitudinal adjusting plate.
6. A slurry applying and scraping device used in an SG abrasive production process, comprising: a syringe applying mechanism across a belt mold conveyor line, comprising a syringe for injecting a slurry to a belt mold; and the scraping mechanism according to claim 1, wherein the scraping mechanism is arranged on one side of the syringe applying mechanism, and the scraping mechanism is also arranged along the belt mold conveyor line.
7. The slurry applying and scraping device used in an SG abrasive production process according to claim 6, further comprising a residual cleaning mechanism, wherein the scraping mechanism is arranged between the syringe applying mechanism and the residual cleaning mechanism, the residual cleaning mechanism comprises a cleaner support frame across the belt mold conveyor line, and the cleaner support frame supports a cleaner.
8. The slurry applying and scraping device used in an SG abrasive production process according to claim 7, wherein the cleaner comprises a cleaning plate of which a bottom is capable of contacting the belt mold, the cleaning plate is connected with a cleaning moving component through extension springs, the cleaning moving component is connected with a cleaning lifting component supported by the cleaner support frame, the cleaning moving component drives the cleaning plate to move along a width direction of the belt mold, and the cleaning lifting component drives the cleaning plate to move up and down.
9. The slurry applying and scraping device used in an SG abrasive production process according to claim 6, wherein the syringe applying mechanism comprises a syringe support frame, the syringe support frame supports a guide rail, the syringe is mounted on the guide rail, the guide rail is connected with a syringe lifting component, and the guide rail is connected with a syringe horizontal moving component; and the syringe comprises a syringe barrel connected with the guide rail, a side part of the syringe barrel is provided with a slurry inlet, a bottom side of the syringe barrel is provided with a slurry outlet, a syringe piston is arranged in the syringe barrel, and the syringe piston is connected with a linear pushing component.
10. The slurry applying and scraping device used in an SG abrasive production process according to claim 6, wherein the scraping mechanism is replaceable with a first scraping mechanism comprising a scraping master support and a scraper, the scraper is connected with the scraping master support through a suspension component such that the scraper is suspended, and a damping spring is arranged in the suspension component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary examples of the present invention and descriptions thereof are used to explain the present invention, and do not constitute an improper limitation of the present invention.
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[0081] In the figures:
[0082] I: syringe applying mechanism; II: slurry scraping mechanism;
[0083] I-1: syringe support frame; I-2: syringe; I-1-1: syringe left support frame angle plate bolt; I-1-2: syringe left support frame angle plate; I-1-3: guide rail 1; I-1-4: lead screw nut 1; I-1-5: linear bearing 1; I-1-6: linear bearing fixing ring 1; I-1-7: electric motor 2 fixing block; I-1-8: coupling 1; I-1-9: electric motor 1 fixing plate bolt; I-1-10: electric motor 1; I-1-11: support frame profile; I-1-12: support frame angle support bolt; I-1-13: support frame angle support; I-1-14: lead screw support seat 1; I-1-15: timing belt positioning block; I-1-16: timing belt positioning wheel; I-1-17: electric motor 1 positioning plate; I-1-18: axis pin and cotter pin; I-1-19: holding screw 1; I-1-20: lead screw; I-1-21: lead screw nut fixing screw; I-1-22: linear bearing 2; I-1-23: linear bearing fixing ring 2; I-1-24: holding screw 2; I-1-25: timing belt pulley; I-1-26: electric motor 2; I-1-27: guide rail 3; I-1-28: syringe support slider; I-1-29: timing belt; I-1-30: syringe support slider bolt; I-1-31: transverse support profile; I-1-32: linear bearing 3;
[0084] I-2-1: electric motor 3; I-2-2: electric motor fixing bolt; I-2-3: syringe upper frame; I-2-4: coupling 2; I-2-5: upper frame bolt; I-2-6: syringe lead screw upper part fixing ring bolt; I-2-7: syringe lead screw upper part fixing ring; I-2-8: thrust bearing; I-2-9: thrust bearing seat; I-2-10: syringe lead screw nut; I-2-11: syringe lead screw nut lower retaining ring; I-2-12: syringe lower frame; I-2-13: syringe barrel plug; I-2-14: syringe barrel; I-2-15: syringe piston; I-2-16: push rod; I-2-17: syringe lead screw nut lower retaining ring; I-2-18: thrust bearing sealing ring; I-2-19: syringe lead screw; I-2-20: rubber ring;
[0085] II-1: scraper and suspension component; II-2: scraping mechanism master support; II-1-1: suspension outer connecting piece; II-1-2: suspension outer connecting piece bolt; II-1-3: suspension inner connecting piece bolt; II-1-4: suspension inner connecting piece; II-1-5: damping spring top seat; II-1-6: damping spring rubber sheet; II-1-7: damping spring; II-1-8: spring seat; II-1-9: spring seat support block; II-1-10: damping spring tail seat; II-1-11: damping spring screw; II-1-12: triangular support plate bolt; II-1-13: triangular support plate; II-1-14: scraping plate
[0086] II-2-1: scraping mechanism support plate; II-2-2: longitudinal guide rail fixing bolt
[0087] III-1: belt mold; 111-2: release agent; III-3: slurry
[0088] IV-1: scraping mechanism 2 master support; IV-2: second scraper
[0089] IV-2-1: longitudinal guide rail fixing profile; IV-2-2: longitudinal guide rail fixing bolt; IV-2-3: longitudinal slider; IV-2-4: longitudinal guide rail; IV-2-5: longitudinal adjusting plate; IV-2-6: longitudinal adjusting plate bolt; IV-2-7: torsion spring baffle bolt; IV-2-8: sleeve; IV-2-9: triangular support frame; IV-2-10: torsion spring baffle; IV-2-11: torsion spring; IV-2-12: hinge; IV-2-13: torsion spring adjusting plate; IV-2-14: torsion spring adjusting plate bolt; IV-2-15: torsion spring support shaft; IV-2-16: angle plate
[0090] V-1: cleaner support frame; V-2: cleaner, V-1-1: lead screw support seat 2; V-1-2: lead screw nut fixing plate; V-1-3: lead screw 2; V-1-4: cleaner lifting component; V-1-5: coupling 2; V-1-6: electric motor 4 fixing plate; V-1-7: electric motor 4; V-1-8: residual cleaning mechanism support profile; V-2-1: cleaner guide rail; V-2-2: cleaner slider; V-2-3: hinge plate; V-2-4: hinge bolt; V-2-5: cleaner lead screw; V-2-6: cleaner transverse lead screw nut fixing plate; V-2-7: cleaning plate connecting plate; V-2-8: extension spring; V-2-9: cleaning plate connecting plate bolt; V-2-10: cleaner transverse lead screw nut; V-2-11: cleaner transverse lead screw nut bolt; V-2-12: cleaning plate; V-2-13: spring hinge pin; V-2-14: cleaner transverse lead screw fixing profile 1; V-2-15: electric motor 6 fixing plate; V-2-16: electric motor 6; V-2-17: cleaner connecting profile; V-2-18: cleaner transverse lead screw support seat; V-2-19: cleaner transverse lead screw fixing profile 2.
DETAILED DESCRIPTION
[0091] It should be pointed out that the following detailed descriptions are all illustrative and are intended to provide further descriptions of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those usually understood by a person of ordinary skill in the art to which the present disclosure belongs.
[0092] It should be noted that the terms used herein are merely used for describing specific implementations, and are not intended to limit exemplary implementations of the present disclosure. As used herein, the singular form is intended to include the plural form, unless the context clearly indicates otherwise. In addition, it should further be understood that terms “comprise” and/or “include” used in this specification indicate that there are features, steps, operations, devices, components, and/or combinations thereof.
[0093] As described in the background art, there are disadvantages in the prior art. In order to solve the above technical problems, the present invention provides a slurry scraping mechanism used in an SG abrasive production process. The present invention will be further explained below in conjunction with the accompanying drawings of the specification.
Example 1
[0094] In a typical embodiment of the present invention, a slurry scraping mechanism used in an SG abrasive production process is provided, as shown in an axonometric view of a scraping mechanism in
[0095] As shown in an exploded view of a scraper and suspension component in
[0096] As shown in
[0097] As shown in the general assembly diagram of the second scraping mechanism in
[0098] As shown in an axonometric view of a second scraper and a lead screw-guide rail group in
Example 2
[0099] A slurry applying and scraping device used in an SG abrasive production process includes a syringe applying mechanism I and a slurry scraping mechanism II. The syringe applying mechanism I and the slurry scraping mechanism II are arranged above a belt mold III, and there may be a plurality of syringe applying mechanisms I arranged.
[0100] In this example, the scraping mechanism is the first scraping mechanism in
[0101] As shown in a front view of a syringe left support frame in
[0102] Controlling the distance between the syringe barrel plug and the belt mold as small as possible can protect the completeness of the slurry layer, which facilitates obtaining the abrasive with a complete shape. The specific structures of the electric motor 1 fixing block and the electric motor 2 fixing block are not limited in detail. The electric motor 1 positioning plate I-1-17 is provided with a vertical guide rail hole matched with the guide rail 1, the electric motor 2 fixing block I-1-7 is provided with a transverse guide rail hole matched with a guide rail 3, the timing belt positioning block is provided with a guide rail hole matched with the guide rail 1, and the transverse guide rail hole of the electric motor 2 fixing block and the guide rail hole of the timing belt positioning block are respectively provided with an opening slot at the side part, so that the guide rail hole can move along the corresponding guide rail. The electric motor 2 fixing block is provided with a timing belt pulley and a synchronous motor, the timing belt positioning block is provided with a timing belt positioning wheel, one end of the timing belt is connected with the timing belt pulley, and the other end is fixed by the timing belt pulley. Since the syringe support slider is provided with timing belt teeth inside and the timing belt runs through the syringe support slider, the rotation of an electric motor 3 can drive the support slider to move, thereby driving the syringe to move transversely. The electric motor 3 drives the syringe lead screw to rotate through the coupling, thereby driving the syringe lead screw nut to move up and down. Since the syringe piston is connected with the syringe lead screw nut through a screw rod, the syringe piston is thereby driven to move, and the slurry in the syringe barrel is squeezed out.
[0103] The syringe moves transversely to apply the abrasive slurry to the belt mold in a reciprocating form. m (two in
[0104] As shown in a front view of a syringe right support frame in
[0105] As shown in a front view of a syringe support frame in
[0106] It should be noted that the syringe support slider includes two butted halves, and the inner side of the two halves is provided with a groove for accommodating the guide rail 3.
[0107] As shown in an exploded view of a syringe in
[0108] As shown in a general assembly diagram of a residual cleaning mechanism in
[0109] As shown in an exploded view of the residual cleaning mechanism in
[0110] As shown in an axonometric view of a residual cleaning mechanism support frame in
[0111] The foregoing descriptions are merely preferred embodiments of the present invention, but are not intended to limit the present invention. A person skilled in the art may make various alterations and variations to the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention shall fall within the protection scope of the present invention.