GLASS OPTICAL WAVEGUIDE WITH VARIABLE CROSS SECTION
20210403366 · 2021-12-30
Assignee
Inventors
- Jan Philipp Steigleder (Budenheim, DE)
- Bernd Schultheis (Schwabenheim, DE)
- Martin Cramer (Wiesbaden, DE)
- Christian SCHWEDLER (Mainz, DE)
- Hubertus Russert (Jugenheim, DE)
- Bernhard HUNZINGER (Wackernheim, DE)
- Holger WERNER (Frankfurt am Main, DE)
Cpc classification
C03B2203/04
CHEMISTRY; METALLURGY
C03B37/02
CHEMISTRY; METALLURGY
G02B6/0058
PHYSICS
C03B37/15
CHEMISTRY; METALLURGY
C03B2203/40
CHEMISTRY; METALLURGY
G02B6/2552
PHYSICS
International classification
Abstract
A drawn glass element for producing glass optical waveguides is provided. The element has two first length portions with a first cross-sectional area and which define the two ends of the glass element; a second, intermediate length portion between the two first length portions, which has a second cross-sectional area smaller than the first cross-sectional area; a first transition portion between the intermediate length portion and one of the first length portions; and a second transition portion between the intermediate length portion and another of the first length portions. The first and second transition portions have a cross-sectional area that steadily changes and merges from the first cross-sectional area into the second cross-sectional area.
Claims
1. A drawn glass element for producing glass optical waveguides, comprising: two first length portions with a first cross-sectional area and which define the two ends of the glass element; an intermediate length portion between the two first length portions, which has a second cross-sectional area smaller than the first cross-sectional area; a first transition portion between the intermediate length portion and one of the first length portions; and a second transition portion between the intermediate length portion and another of the first length portions, wherein the first and second transition portions have a cross-sectional area that steadily changes and merges from the first cross-sectional area into the second cross-sectional area.
2. The glass element of claim 1, wherein the first and second transition portions have a central third, wherein the central third has a cross section (A) that increases more slowly than a function
3. The glass element of claim 1, further comprising a maximum change in cross section per unit length (dA(l)/dl) in the first and/or second transition portions that is greater than (A.sub.1−A.sub.2)/l.sub.u and is less than 2.4.Math.(A.sub.1−A.sub.2)/l.sub.u.
4. The glass element of claim 1, further comprising a feature selected from a group consisting of: the second cross-sectional area being smaller than the first cross-sectional area by at least a factor of 1.2; the intermediate length portion having a length of at least three times a square root of the second cross-sectional area; a ratio of a cross-sectional area Q1 of the two first length portions to a cross-sectional area Q2 of the intermediate length portion that is in a range from 1.1 to 100; a ratio a diameter D1 of the two first length portions to a diameter D2 of the intermediate length portion that is in a range from 1.1 to 10; a mean change in diameter in the first and second transition portions averaged over the length of the first and second transition areas that is in a range from 0.01 to 30; a mean change in diameter in the first and second transition portions averaged over the length of the first and second transition areas that is in a range from 0.01 to 3; a mean change in cross-sectional area (A) per unit length (l) in the first and second transition portions that is in a range from 8.Math.10.sup.−5 mm.sup.2/mm to 7.Math.10.sup.3 mm.sup.2/mm; a cross section A in a central third of the first and second transition portions that increases more slowly than the function
5. The glass element of claim 1, wherein the intermediate length portion and the two first length portions have cross sections with a shape fitting in a smallest surrounding rectangle with an aspect ratio of at most 3:1.
6. The glass element of claim 1, wherein the two first length portions and the intermediate length portions have a circular cross-sectional shape.
7. The glass element of claim 1, wherein the intermediate length portion is arranged concentrically to at least one of the two first length portions so that a center-to-center distance of cross sections as seen in a longitudinal direction is smaller than half a smallest lateral dimension of the cross section of the intermediate length portion.
8. The glass element of claim 1, wherein the two first length portions have a largest lateral dimension that is less than 50 mm.
9. The glass element of claim 1, wherein the two first length portions are end-side length portions of the glass element.
10. A drawn glass optical waveguide, comprising the glass element of claim 1 severed in the intermediate length portion to define a severed portion.
11. The dawn glass optical waveguide of claim 10, wherein the severed portion is curved.
12. The glass optical waveguide of claim 10, wherein the glass optical waveguide is sized and configured as an image guide and further comprises a multitude of individual optical fibers fused together.
13. The glass optical waveguide of claim 10, further comprising a plurality of light-conducting cores extending through a common cladding.
14. A light source, comprising: a drawn glass optical waveguide of claim 10; and at least one light emitter disposed to inject light into the drawn glass optical waveguide via an end face of the first length portion and/or an end face of the severed portion.
15. The light source of claim 14, where in the light source is sized and configured for a use selected from a group consisting of curing plastics material, identifying cell types, identifying cancer cells, dental medicine, curing of dental materials, detecting caries, dental handpieces, dental contra-angles, surgical devices, diagnostic devices, skin analysis devices, otoscopes, endoscopes, light-induced treatment of inflammation devices for the throat/pharynx, light-induced treatment of inflammation devices for ophthalmology, light-induced treatment of inflammation devices for dermatology, an inspection system for monitoring systems, inspection system for machines, inspection system for industrial joining processes, inspection system for adhesive processes, inspection system for laser welding processes, inspection system for riveting, inspection system for detecting bodies in liquids, inspection system for water monitoring.
16. A method for producing a drawn glass optical waveguide, comprising: supporting a glass rod via brackets in two areas spaced apart in a longitudinal direction of the glass rod; heating an annular area of the glass rod between the brackets until a portion of the glass rod between the brackets softens; and drawing apart the glass rod at the brackets so that the glass rod tapers along the portion with annular areas at the brackets being shifted relative to one another along the longitudinal direction, wherein the drawing apart has a first speed profile of relative movement of shifting of the annular areas and a second speed profile for a rate of drawing apart the glass rod, the first and second speed profiles being interlinked such that an intermediate length portion is drawn between the first length portions so as to have a second cross-sectional area that is reduced by at least a factor of 1.2 compared to the first cross-sectional area of end-side length portions, which intermediate length portion merges into the end-side length portions along transition portions that have a steadily increasing cross section.
17. The method of claim 16, wherein the annular area is heated using a radiation source.
18. The method of claim 17, wherein the annular area is heated using a laser.
19. The method of claim 18, wherein the glass rod is rotated about a longitudinal axis while being irradiated by the laser.
20. The method of claim 16, further comprising modifying a cross-sectional shape of at least one length portion by hot pressing.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION
[0033]
[0034] Even if the glass element 2 does not have a circular cross section, it is possible to associate a diameter with the cross section. Such a diameter may simply be specified as the diameter of a circular area that is of the same size as the cross-sectional area. In the case of a glass element with a square cross section with side length “a” of the square, the associated resulting diameter would be
[0035] Furthermore, it is contemplated that the intermediate thinner portion of the dumbbell-shaped glass element 2, that is intermediate length portion 9, has a certain length with a constant cross section. More particularly, the intermediate length portion 9 has a length which is at least three times as long as the length value corresponding to the square root of the second cross-sectional area. In the illustrated example, the intermediate length portion 9 is significantly longer. Assuming a circular cross section, the length portion 9 in the example would be about ten times as long as the diameter. In this case, the result would be a length of about 11 times the square root of the cross-sectional area.
[0036] The adjacent length portions merge into one another through transition portions 11, 13. Along the transition portions 11, 13, the cross-sectional area changes steadily, namely it increases steadily from the intermediate length portion 9 until reaching the first cross-sectional area at the end-side length portions 5, 7.
[0037] Without being limited to the illustrated example, it is contemplated according to a further embodiment that the largest lateral dimension of the end-side length portions 5, 7 is less than 50 mm, preferably less than 30 mm, more preferably less than 20 mm, most preferably less than 15 mm. In the case of a glass element 2 with a circular cross section, this largest lateral dimension corresponds to the diameter of the end-side length portions 5, 7. These dimensions are particularly suitable for handpieces in the medical field, inter alia, preferably in the dental field.
[0038] The drawn dumbbell-shaped glass element 2 can now be severed in the intermediate thinner length portion 9. The piece separated in this way defines a glass optical waveguide 1 as shown in
[0039] According to the shape of the dumbbell-shaped glass element 2, the cross-sectional area of the first length portion 5 is larger than the cross-sectional area of the second length portion 10 by at least a factor of 1.2. The cross-sectional area changes steadily along the transition portion 11 between the first length portion 5 and the second length portion 10, with the transition portion tapering from the first length portion 5 to the second length portion 10. The second length portion 9 has a length of at least 1.5 times, preferably at least three times the square root of the second cross-sectional area.
[0040]
[0041] Irrespective of the specific cross-sectional shape, it is generally preferred that the cross sections of the intermediate and end-side length portions 5, 7, 9 each have a shape fitting in a smallest surrounding rectangle that has an aspect ratio of at most 3:1, preferably at most 2:1. The smallest surrounding rectangle 18 of the cross section is indicated in
[0042] Since the transition portion 11 along which the cross section tapers does not extend as far as to the thinner end, as is the case of corresponding optical waveguides drawn hitherto, but rather the thinner end extends over a certain length having a constant cross section, the change in cross section occurs over a comparatively shorter length. In order to minimize light losses within the range of the change in cross section in this case, a specific profile of the change has proven to be particularly advantageous. Generally for this purpose, a drawn dumbbell-shaped glass element 2 is provided according to a preferred embodiment, in particular for producing glass optical waveguides (1), which comprises two end-side length portions 5, 7 which have a first cross-sectional area and define the two ends of the glass element 2, and two transition portions 11, 13, a respective one between the end-side length portions 5, 7, with the cross-sectional area of the glass element steadily changing along the transition portions 11, 13 and merging from the first cross-sectional area into a second, smaller cross-sectional area, and with the cross section A in the central third of the transition portions 11, 13 increasing more slowly than the function
[0043] where l is the length coordinate, A.sub.1 is the first and A.sub.2 is the second cross-sectional area, l.sub.u is the length of the respective transition portion 11, 13, and l.sub.0 is the length coordinate of the midpoint of the transition portion 11, 13.
[0044] In this embodiment too, an intermediate length portion 9 is preferably provided between the two transition portions. However, it is also possible for the two transition portions 11, 13 to directly merge into one another, in particular where the minimum second cross-sectional area is reached.
[0045] Usually, the change in cross section along the transition portion of a dumbbell-shaped glass element 2 or of the glass optical waveguide 1 produced therefrom by severing will even be smaller than given by equation (1). According to a preferred embodiment it is therefore contemplated that in the central third of the transition portions 11, 13 the cross section A increases more slowly than the function
[0046] where, as in equation (1), l is the length coordinate, A.sub.1 is the first and A.sub.2 is the second cross-sectional area, l.sub.u is the length of the respective transition portion 11, 13, and l.sub.0 is the length coordinate of the midpoint of the transition portion 11, 13.
[0047] According to yet another alternative or additional embodiment it is contemplated that the maximum change in cross section per unit length, dA(l)/dl, in a transition portion 11, 13 is greater than (A.sub.1−A.sub.2)/l.sub.u and is less than 3.Math.(A.sub.1−A.sub.2)/l.sub.u, preferably less 2.41.Math.(A.sub.1−A.sub.2)/l.sub.u.
[0048] To illustrate this,
[0049] The difference to an idealized hyperbolic tangent function becomes particularly clear from the derivative of the curves shown in
[0050] For comparison with
[0051]
[0052] More generally, without being limited to the examples shown, it is contemplated according to one embodiment that the mean change in cross-sectional area A per unit length l, dA/dl, in the respective transition area 11, 13 is in the range from 8.Math.10.sup.−5 mm.sup.2/mm to 7.Math.10.sup.3 mm.sup.2/mm. In the case of a circular cross section, or more generally, since a diameter can be associated with the cross section as shown above, the mean change in the diameter in the respective transition area 11, 13 averaged over the length of the transition area 11, 13 is in the range from 0.01 to 30. As will be appreciated, these parameters apply accordingly to an optical waveguide separated from the glass element 2.
[0053] The following table lists exemplary embodiments for the dimensions of the different portions:
TABLE-US-00001 Transition D1/mm D2/mm D1-D2 D1/D2 A.sub.1/mm.sup.2 A.sub.2/mm.sup.2 A.sub.1/A.sub.2 length/mm dD/dl 20.0 8.0 12.0 2.5 314.0 50.2 6.3 5 2.40 20.0 9.0 11.0 2.2 314.0 63.6 4.9 250 0.04 20.0 4.0 16.0 5.0 314.0 12.6 25.0 10 1.60 19.0 10.0 9.0 1.9 283.4 78.5 3.6 10 0.90 19.0 10 9.0 1.9 283.4 78.5 3.6 40 0.23 18.0 2.0 16.0 9.0 254.3 3.1 81.0 20 0.80 15.0 8.0 7.0 1.9 176.6 50.2 3.5 10 0.70 13.0 8.0 5.0 1.6 132.7 50.2 2.6 8 0.63 13.0 6.0 7.0 2.2 132.7 28.3 4.7 10 0.70 13.0 8.0 5.0 1.6 132.7 50.2 2.6 25 0.20 11.0 6.0 5.0 1.8 95.0 28.3 3.4 8 0.63 10.5 9.0 1.5 1.2 86.5 63.6 1.4 5 0.30 10.5 8.0 2.5 1.3 86.5 50.2 1.7 6 0.42 10.0 8.0 2.0 1.3 78.5 50.2 1.6 5 0.40 6.0 2.0 4.0 3.0 28.3 3.1 9.0 6 0.67 6.0 1.0 5.0 6.0 28.3 0.8 36.0 8 0.63
[0054] In this table, D1 is the diameter and A.sub.1 is the cross-sectional area of length portions 5, 7. D2 is the diameter and A.sub.2 is the cross-sectional area of intermediate length portion 9 and of the second length portion 10 of the optical waveguide. Transition length is the length of transition portion 11 or 12, respectively. D1−D2 is the difference and D1/D2 is the ratio of diameters D1 and D2. A.sub.1/A.sub.2 is the ratio of the cross-sectional areas A.sub.1 and A.sub.2. The last column lists the mean change in diameter dD per unit length l in transition portion 11, 12. In the exemplary embodiments, the ratio of diameters, D1/D2, is within the range from 1.1 to 10. Furthermore, the mean change in diameter per unit length is in the range from 0.01 to 30. Particularly preferably, and without being limited to the examples in the table, the mean change in diameter per unit length is at most 3. Hence, the mean change in diameter per unit length preferably ranges from 0.01 to 3.
[0055] The method according to the present disclosure allows to produce a dumbbell-shaped glass element 2 or an optical waveguide 1 with only a small, ideally infinitesimally small radial offset of the length portions. According to one embodiment it is therefore contemplated that the intermediate length portion is arranged concentrically to at least one of the end-side length portions 5, 7, such that the center-to-center distance between the cross sections as seen from the longitudinal direction or axial direction is smaller than half the smallest lateral dimension of the cross section of intermediate portion 9. For an optical waveguide produced by severing the dumbbell-shaped glass element 2, this condition then applies accordingly to the cross sections of the first and second length portions 5, 10.
[0056] According to a further embodiment of an optical waveguide, the second length portion 10 may be curved. One example of such an embodiment is shown in
[0057] Further applications of such a light source 3 include the curing of plastics material and/or in a device for identifying cell types, in particular cancer cells, for applications in the field of dental medicine, in particular in a dental curing device, in a device for detecting caries, in dental handpieces and/or in dental contra-angles, in surgical devices and/or in diagnostic devices, in particular skin analysis devices, in otoscopes, and/or endoscopes, for light-induced treatment of inflammations in the throat/pharynx (mucositis), in ophthalmology (ophthalmia), and in dermatology.
[0058] Advantageous applications can also be found in industrial curing of adhesives by UV light or when used in an inspection system for monitoring systems or machines. Furthermore it can be used in analytics such as in the monitoring or testing of liquid substances for implementing simple imaging fiber-optic-based monitoring instruments in particular for environments with high temperatures, moisture and/or dirt.
[0059] It is therefore also possible for the light source 3 comprising a drawn glass optical waveguide 1 to be used for an inspection system for monitoring systems or machines and/or for performing and monitoring industrial joining processes and/or adhesive processes and/or for laser welding processes and/or for riveting and/or for detecting bodies in liquids and/or in water monitoring.
[0060]
[0061] Preferably, a sufficiently powerful laser 53 is used as the light source 31, for example a CO.sub.2 laser. For irradiating an annular area on the glass rod 25 by the laser beam 54 it is generally contemplated, according to one embodiment, without being limited to the example shown, that the glass rod 25 is rotated about its longitudinal axis during the irradiation by the light source 31. For this purpose, the apparatus 50 comprises a drive 51 which can be used to rotate the brackets 27 and thereby the glass rod 25 about the longitudinal axis thereof. The light source 31 heats up a length portion 35 of the glass rod 25 until it softens. Typically, the length portion 35 is wider than the annular area 33 irradiated by the light source 31. Once softened, the glass rod 25 is then drawn apart at the brackets 27, 29, so that the glass rod 25 tapers along the softened length portion. For being drawn apart, a drawing means 52 is provided which acts on the bracket 29 in the illustrated example. Concomitantly with the drawing movement by which the glass rod 25 tapers and is drawn apart, the annular area 33 and the glass rod 25 are also shifted relative to one another along the longitudinal direction of the glass rod 25. In the illustrated example, an advancement means 55 is provided for this purpose, which is operable to shift the point of incidence of the laser beam 54 along the longitudinal extension of the glass rod 25. Both movements, namely the drawing apart and the shifting of the annular area 33 along the glass rod 25 are effected according to predetermined speed profiles. Accordingly, a predetermined speed profile is set for the relative shift of annular area 33, and a predetermined speed profile is set for the rate of drawing apart the glass rod 25, and the two speed profiles are interlinked. In this way, the thinning of the glass rod 25 can be controlled such that, between two end-side length portions 5, 7, an intermediate length portion 9 is drawn, which has a second cross-sectional area that is consistent along the intermediate length portion and is smaller by at least a factor of 1.2 compared to the first cross-sectional area of the end-side length portions 5, 7, and this intermediate length portion 9 merges into the end-side length portions 5, 7 along transition portions which have a steadily increasing cross section.
[0062] More generally, without being limited to the illustrated example, it proved to be particularly advantageous to not soften the glass too much. In the case of excessive softening it is more difficult to control the reshaping by the interlinked movements. Also, strong softening causes an expansion of the area within which the glass can be reshaped. This also leads to less control over reshapeability. In the case of an elongated reshaping zone, a transition area would be formed with a cross section that changes according to equation (1) above. According to a preferred embodiment it is therefore generally contemplated for the glass rod 25 to be heated such that the minimum viscosity of the glass does not fall below a value of η=10.sup.4 dPa.Math.s when the glass rod is drawn apart.
[0063] In the examples described so far, it was not only the cross-sectional area of the second, intermediate length portion that was consistent, but also the cross-sectional shape thereof. According to one embodiment, it is also possible to modify the cross-sectional shape of a length portion, preferably of the second length portion. This modification may usually be obtained through a hot pressing process. By changing the cross-sectional shape of at least one length portion 5, 7, 9 by hot pressing, it is possible to adapt the geometry of the so produced optical waveguide to particular conditions such as the design and desired geometry of a handpiece, for example. The hot pressing is preferably performed after the drawing, that is after the thinner portion has been produced.
[0064]
[0065] It will be appreciated that it is also possible to not only reshape the second or intermediate length portion 9 of the glass element 2 by hot pressing. Another portion of glass element 2 such as one or both of the first length portions 5, 7 may be reshaped as well. Therefore, without being limited to the exemplary embodiments, it is contemplated that the glass element 2 or the optical waveguide 1 made therefrom has a length portion with a cross-sectional shape that differs from the cross-sectional shape of adjoining portions, in particular from a circular cross-sectional shape. If this different, in particular non-circular cross-sectional shape is produced by hot pressing, as described, the glass will essentially yield sideways to the exerted pressure. Thereby, the cross-sectional shape is altered, but the cross-sectional area remains essentially the same. Therefore, according to yet another embodiment, it is contemplated for the glass element 2 or the glass optical waveguide 1 to have a length portion that differs in its cross-sectional shape from at least one adjoining portion, while the cross-sectional areas of the length portion and the adjoining length portion are preferably equal. In the sense of the present disclosure, consistent cross-sectional area is meant to encompass slight differentials, for example as caused by the glass flowing in the longitudinal direction during the hot pressing. However, the differentials in cross-sectional areas in particular do not exceed 5%.
[0066] In the examples described so far, the first length portions 5, 7 at the same time defined end-side length portions of the glass element 2. Also, the diameters or cross-sectional areas of these end-side portions were the same. However, neither of this is mandatory. Furthermore, the length of the two transition portions adjoining the intermediate length portion may also be different.
LIST OF REFERENCE NUMERALS
[0067] 1 Glass optical waveguide [0068] 2 Glass element [0069] 3 Light source [0070] 5, 7, 9, 10, 70, 92 Length portion [0071] 11, 13, 110, 130 Transition portion [0072] 15, 17 Front face [0073] 18 Smallest surrounding rectangle [0074] 20 Light emitter [0075] 22 Dental handpiece [0076] 25 Glass rod [0077] 27, 29 Bracket [0078] 31 Light source [0079] 33 Annular area on 25 [0080] 35 Heated length portion [0081] 37 Core [0082] 39 Cladding [0083] 40 Profile of cross-sectional area [0084] 41 Profile of comparison function [0085] 42 Derivative of 40 [0086] 43 Derivative of 41 [0087] 45 Cross-sectional area of 5 [0088] 46 Cross-sectional area of 9, 10 [0089] 47 Center of 45 [0090] 48 Center of 46 [0091] 49 Distance between 47, 48 in radial direction [0092] 50 Apparatus for producing 2 [0093] 51 Drive [0094] 52 Drawing means [0095] 53 Laser [0096] 54 Laser beam [0097] 55 Advancement means [0098] 90 Portion with modified cross-sectional shape [0099] 91 Latching feature