AN APPARATUS FOR PULVERIZING MATERIAL INCLUDING A STATIONARY HOUSING
20220226832 ยท 2022-07-21
Inventors
Cpc classification
B23D61/021
PERFORMING OPERATIONS; TRANSPORTING
B02C18/146
PERFORMING OPERATIONS; TRANSPORTING
B02C18/142
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present invention relates to an apparatus (1) for pulverizing a material. The apparatus comprises a stationary housing (3) having an interior space and at least one interior wall facing the interior space. At least one sawblade (9) is disposed in the interior space and arranged rotatable with respect to the stationary housing (3). The at least one sawblade (9) has a periphery (12) provided with a plurality of cutting teeth (15) for cutting the material and a plurality of collecting notches (17) for collecting the cut material. The apparatus comprises an inlet opening (19) for feeding material to the interior space, and an outlet opening (21) for dispatching pulverized material from the interior space. The interior wall (7) of the housing is provided with a plurality of recesses (23) facing the periphery (12) of the sawblade (9), arranged to receive the cut material from the collecting notches (17) of the sawblade (9), and to revert the cut material to the periphery (12) of the sawblade (9) so that the material will be cut multiple times before it is dispatched from the apparatus. The interior wall (7) surrounds a main part of the periphery (12) of the at least one sawblade (9), and the inlet opening (19) and the outlet opening (21) are arranged in the interior wall (7) and in direct communication with the interior space (5) so that the material enters and leaves the interior space (5) during one revolution of the at least one sawblade (9).
Claims
1. An apparatus (1) for pulverizing a material, the comprising: a stationary housing (3) having an interior space (5) and at least one interior wall (7) facing the interior space (5), at least one sawblade (9) disposed in the interior space (5) and arranged rotatable with respect to the stationary housing (3) in a rotational direction (R), wherein the at least one sawblade (9) is disc-shaped and has a periphery (12) provided with a plurality of cutting teeth (15) for cutting the material and a plurality of collecting notches (17) for collecting the cut material, an inlet opening (19) for feeding material to be pulverized to the interior space (5), and an outlet opening (21) for dispatching the pulverized material from the interior space (5, wherein the interior wall (7) is provided with a plurality of recesses (23) facing the periphery (12) of the sawblade (9), arranged to receive the cut material from the collecting notches (17) of the sawblade (9), and to revert the cut material to the periphery (12) of the sawblade (9), wherein the interior wall (7) provided with the recesses (23) surrounds a main part of the periphery (12) of the at least one sawblade (9), and the inlet opening (19) and the outlet opening (21) are arranged in the interior wall (7) and in direct communication with the interior space (5) so that the material enters and leaves the interior space (5) during one revolution of the at least one sawblade (9).
2. The apparatus according to claim 1, wherein the interior wall (7) including the recesses (23) surrounds at least 60% and preferably at least 70% of the periphery (12) of the at least one sawblade (9).
3. The apparatus according to claim 1, wherein the length (L) of the recesses (23) is at least three times larger than the length (L2) of the collecting notches (17) in a cross-section perpendicular to the rotational axis (11).
4. The apparatus according to claim 1, wherein the at least one sawblade (9) is disposed so that the distance between the cutting teeth (15) and portions (26) the interior wall located at the rear ends (25) of the recesses is less than 8 mm, preferably less than 4 mm, and most preferably less than 2 mm.
5. The apparatus according to claim 1, wherein the apparatus comprises at least three sawblades (9) put together to form a cutting unity (40) and each of the sawblades (9) abuts against the neighboring sawblade in the cutting unity (40).
6. The apparatus according to claim 1, wherein each recess (23) has a narrow end (24) and a wide end (25), and the wide end (25) of the recess has a guiding surface (27) designed to guide the flow of cut material towards the periphery (12) of the at least one sawblade (9).
7. The apparatus according to claim 6, wherein the guiding surface (27) is concave and the length (L) of the recesses (23), in a cross-section perpendicular to the rotational axis (11), is at least twice the bending radius of the guiding surface (27).
8. The apparatus according to claim 6, wherein the guiding surface (27) is concave and the length (L) of the recesses (23), in a cross-section perpendicular to the rotational axis (11), is at least 2.5 times larger than the bending radius of the guiding surface (27).
9. The apparatus according to claim 1, wherein the at least one sawblade (9) is arranged rotatable with respect to the stationary housing (3) about a rotational axis (11), and the shape of the recesses (23), in a cross-section perpendicular to the rotational axis (11), is tapering in a direction reverse the rotational direction (R) of the at least one sawblade (9)
10. The apparatus according to claim 1, wherein the at least one sawblade (9) comprises a disc-shaped body (30), the cutting teeth (15) protrude from an outer edge (13) of the body (30) in a radial direction, and the cutting teeth (15) are disposed at rear ends (33) of the collecting notches (17) with respect to the rotational direction (R).
11. The apparatus according to claim 10, wherein the width of the cutting teeth (15) is larger than the width of the body (30) in an axial direction.
12. The apparatus according to claim 1, wherein the collecting notches (17) are evenly distributed along the periphery (12) of the at least one sawblade (9), the periphery (12) of the at least one sawblade (9) is provided with a plurality of empty notches (35) without any cutting teeth (15) arranged between the collecting notches (17), and the at least one sawblade (9) comprises a first sawblade and a second sawblade rotated in relation to the first sawblade so that the empty notches (35) of one of the sawblades are aligned with the collecting notches (17) of the other sawblade in an axial direction.
13. The apparatus according to claim 1, wherein the housing (3) comprises a plurality of plate-shaped pieces (28) having two parallel main sides (29), wherein the plate-shaped pieces (28) are attached to each other with the main sides (29) facing each other so that that the pieces (28) together form the housing (3) with the interior space (5).
14. The apparatus according to claim 2, wherein the length (L) of the recesses (23) is at least three times larger than the length (L2) of the collecting notches (17) in a cross-section perpendicular to the rotational axis (11).
15. The apparatus according to claim 14, wherein the at least one sawblade (9) is disposed so that the distance between the cutting teeth (15) and portions (26) the interior wall located at the rear ends (25) of the recesses is less than 8 mm, preferably less than 4 mm, and most preferably less than 2 mm.
16. The apparatus according to claim 3, wherein the at least one sawblade (9) is disposed so that the distance between the cutting teeth (15) and portions (26) the interior wall located at the rear ends (25) of the recesses is less than 8 mm, preferably less than 4 mm, and most preferably less than 2 mm.
17. The apparatus according to claim 16, wherein the apparatus comprises at least three sawblades (9) put together to form a cutting unity (40) and each of the sawblades (9) abuts against the neighboring sawblade in the cutting unity (40).
18. The apparatus according to claim 15, wherein the apparatus comprises at least three sawblades (9) put together to form a cutting unity (40) and each of the sawblades (9) abuts against the neighboring sawblade in the cutting unity (40).
19. The apparatus according to claim 14, wherein the apparatus comprises at least three sawblades (9) put together to form a cutting unity (40) and each of the sawblades (9) abuts against the neighboring sawblade in the cutting unity (40).
20. The apparatus according to claim 4, wherein the apparatus comprises at least three sawblades (9) put together to form a cutting unity (40) and each of the sawblades (9) abuts against the neighboring sawblade in the cutting unity (40).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The invention will now be explained more closely by the description of different embodiments of the invention and with reference to the appended figures.
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DETAILED DESCRIPTION
[0040]
[0041] The shape of the collecting notches 17 may vary. In this example, the collecting notches 17 are U-shaped. Alternatively, the collecting notches 17 can be V-shaped. The collecting notches 17 are disposed in front of the cutting teeth 15 with respect to the rotational direction R so that the material cut by the teeth can be collected. The cutting teeth 15 are disposed at rear ends 33 of the collecting notches 17, as shown in
[0042] The interior space 5 is designed for housing the one or more sawblades 9. The at least one sawblade 9 is disposed in the interior space 5 at a distance from the interior wall 7 of the stationary housing 3 so that a gap 18 is formed between the periphery 12 of the sawblade 9 and the interior wall 7 of the housing 3 for housing a flow of cut material, as shown in
[0043] The apparatus further comprises an inlet having an opening 19 for feeding material to be pulverized to the interior space 5, and an outlet having an opening 21 for dispatching the pulverized material from the interior space 5. The material to be pulverized enters the interior space 5 of the housing 3 through the inlet opening 19. The pulverized material leaves the interior space 5 of the housing 3 through the outlet opening 21 after one revolution of the sawblade 9. The inlet opening 19 and the outlet opening 21 are arranged in the interior wall 7. Both the inlet opening 19 and the outlet opening 21 are arranged in direct communication with the interior space 5. The cut material is provided direct to the outlet and do not pass through any sieve or other device for determining the size of the output material. Thus, the apparatus does not contain any sieve or other device for determine the maximum particle size of the cut material that is permitted to exit from the interior space.
[0044] The interior wall 7 is provided with a plurality of recesses 23 facing the periphery 12 of the sawblade 9, and accordingly facing the cutting teeth 15 and the collecting notches 17. The recesses 23 are designed so that they encourage a flow of cut material in the rotational direction of the cutting plates. The recesses 23 are arranged to receive cut material from the collecting notches 17 of the sawblade 9, and to revert the cut material to the periphery 12 of the sawblade 9 so that the material will be cut multiple times before it is dispatched from the apparatus. The number of recesses 23 may vary. The number of times the material is cut depends on the number of cutting teeth 15 and the number of recesses 23. Thus, number of recesses 23 is selected in dependence on the desired particle size. The recesses 23 are elongated in a tangential direction with respect to the periphery 12 of the sawblade 9, as shown in
[0045] The interior wall 7 provided with the recesses 23 surrounds a main part of the periphery 12 of the one or more sawblades 9. Preferably, at least 60% of the periphery of the sawblade 9 is surrounded with the interior wall 7 provided with the recesses 23 to provide large number of recesses. More preferably, at least 70% of the periphery of the sawblade 9 is surrounded with the interior wall 7 provided with the recesses 23. Large number of recesses makes it possible to pulverize the material to a desired particle size during one single revolution.
[0046] The recesses 23 have a first end 24 and a second end 25, as shown in
[0047] In one aspect, the length L of the recesses 23, in a cross-section perpendicular to the rotational axis 11, is larger than the length L2 of the collecting notches 17. Preferably, the length L of the recesses 23 is at least two times larger than the length L2 of the collecting notches 17 in a cross-section perpendicular to the rotational axis 11, and more preferably, the length L of the recesses 23 is at least three times larger than the length L2 of the collecting notches 17. The shape of the recesses 23 may vary. In one aspect, the shape of the recesses 23, in a cross-section perpendicular to the rotational axis, is tapering in a direction reverse the rotational direction R of the at least one sawblade 9. Thus, the first end 24 is a narrow and the second end 25 is wide.
[0048] The second end 25 of the recess has a guiding surface 27 designed to guide the flow of cut material in the recess towards the periphery 12 of the at least one sawblade 9. The design of the guiding surface 27 may vary. Preferably, the guiding surface 27 is concave. However, the guiding surface 27 can also be straight and extend in a radial direction of the sawblade 9. The second end 25 of the recess has a wall designed to form the guiding surface 27 for directing the material flow towards the cutting teeth 15. The wall of the second end 25 is bent so that the guiding surface 27 is concave. The concave guiding surface 27 has a bending radius. In one aspect, the length L of the recesses, in a cross-section perpendicular to the rotational axis 11, is at least twice the bending radius of the guiding surface 27. Preferably, the length L of the recesses, in a cross-section perpendicular to the rotational axis 11, is at least 2.5 larger than the bending radius of the guiding surface 27. Most preferably, the length L of the recesses is at least three times larger than the bending radius of the guiding surface 27. Due to the fact that the length L of the recesses 23 is significantly larger than the bending radius of the second end 25 of the recesses, the particles in the cut material is allowed to accelerate to a high speed before they reach the concave guiding surface at the second end 25 and is redirected towards the cutting tooth 15 of the sawblade. Thus, it is ensured that the cut material reaches the cutting teeth 15 and is cut multiple times.
[0049] The size of the cut material depends on the distance between the cutting teeth 15 and the portions 26 of the interior wall 26 located at the second ends 25 of the recesses in the radial direction. In this example, the location of the interior wall 26 at the second end 25 of the recess is the same as the location of interior wall 26 at the first end 24 of the next recess. To ensure that the material is pulverized and not cut, the distance between the cutting teeth 15 and the portions 26 of the interior wall at the second end of the recess is less than 8 mm, preferably less than 4 mm, and most preferably less than 2 mm. For example, the distance between the cutting teeth 15 and the portion 26 of the wall is less than 1 mm. Large number of recesses and a short distance between the between the cutting teeth 15 and the portions 26 ensures that the material can be pulverized to a desired particle size during one single revolution.
[0050] The sawblade 9 is disposed so that the distance between the cutting teeth 15 and the interior wall 26 at the second ends 25 of the recesses is less than 8 mm, preferably less than 4 mm, and most preferably less than 2 mm.
[0051] In one aspect, the recesses 23 are elongated in a direction parallel to the rotational axis 11, as shown in
[0052] In one aspect, the housing 3 comprises a plurality of plate-shaped pieces 28 having two parallel main sides 29, as shown in
[0053]
[0054] The at least one sawblade 9 is rotating with a high speed. The cutting teeth 15 of the sawblade 9 will cut the material fed through the inlet opening 19 to the interior space 5. The collecting notches 17 will collect and house the cut material. In the beginning of a revolution, the cut material is rough. Since the sawblade 9 is rotating with respect to the stationary housing 3, each of the collecting notches 17 will face each of the recesses 23 of the stationary housing 3 once per revolution of the sawblade 9. The material is cut each time the portions 26 of the interior wall 26 faces one of the cutting teeth 15. When a collecting notch 17 is facing a recess 23 of the stationary housing 3, the cut material in the collecting notch is transferred to the first end 24 of the recess by means of the centrifugal force, as shown in
[0055]
[0056] Further, the distance between the rotational axis 11 and the rear end 33 of the collecting notches is less than the distance between the rotational axis 11 and an upper end of the cutting teeth 15. The distance the cutting teeth 15 protrude from the outer edge 13 of the body 30 determines the cutting depth of the material. The periphery 12 of the sawblade 9 is provided with a plurality of empty notches 35 without any cutting teeth 15. The empty notches 35 are arranged between the collecting notches 17. Thus, a collecting notch 17 is always followed by an empty notch 35. The empty notches 35 are larger than the collecting notches 17. The distance between the empty notches 35 and the collecting notches 17 is the same. In one aspect, the width of the cutting teeth 15 is also larger than the width of the body 30 in an axial direction, i.e. in a direction parallel to the rotational axis 11 of the sawblades.
[0057] In many applications, it is a desire to be able to feed an object with a width, such as a plank of wood or a log, directly to the pulverizing apparatus without cutting it into smaller pieces. In such case, the apparatus comprises a plurality of sawblades 9 put together to a cutting unity.
[0058]
[0059] The sawblades 9 are rotated in relation to each other so that a front part of the empty notches 35 of the sawblades are aligned with the collecting notches 17 of the sawblade 9 in a direction parallel to the rotational axis 11 of the sawblades. The empty notches 35 and the collecting notches 17 together form a slot 36 in parallel with the rotational axis for collection of cut material. As seen from
[0060]
[0061]
[0062] In the following, a method for producing the stationary housing 3 is described. The stationary housing 3 is manufactured using one or more sheets, such as metal sheets. For example, the one or more sheets are made of cemented carbide. Suitably, the width of the one or more sheets is between 0.5 and 100 mm, preferably between 1 and 50 mm, and most preferably between 5 and 30 mm.
[0063] The method comprises: [0064] 1. Defining a plurality of plate-shaped parts by dividing the housing 3 along the central axis into a series of successive plate-shaped parts having the same width as the metal sheets. This step is, for example, carried out by using a CAD program. The design of the housing including the interior space can be determined in the CAD program. A CAD model of the housing with the desired shape can be defined in the CAD program. The CAD model of the housing is divided along its central axis into a series of successive plate-shaped parts having the defined width using the CAD program. The width of the plate-shaped parts is determined by the width of the sheets used for manufacturing the housing. [0065] 2. Determining the outer and interior contours 4a, 4b for each of the plate-shaped parts in a cross-section perpendicular to a central axis 11 of the housing, wherein the interior contour 4b is the contour of the interior space 5. This can, for example, be done in the CAD program. [0066] 3. Cutting one or more sheets having a width corresponding to the width of the plate-shaped parts into a plurality of pieces 28, each piece 28 having a shape corresponding to the outer and inner contours 4a, 4b of one of said plate-shaped parts, and comprising two parallel flat main sides 29, as shown in
[0068] The method uses cutting of thin sheets to achieve the recesses 23, instead of machining a moulded object. Thus, it is possible to use a hard material, such as cemented carbide, in the housing. Further, no machine tool is needed. The method makes it possible to manufacture a housing with a long and narrow internal space provided with recesses 23 on the interior wall. This method is simple, cost-effective and fast.
[0069] The present invention is not limited to the embodiments disclosed but may be varied and modified within the scope of the following claims. For example, the shapes of the recesses and the collecting notches may vary.
REFERENCE LIST
[0070] 1 Apparatus for pulverizing a material [0071] 3 Stationary housing [0072] 4a Outer contour [0073] 4b Inner contour [0074] 5 Interior space [0075] 7 Interior wall [0076] 9 Sawblade [0077] 11 Rotational axis [0078] 12 Periphery of the sawblade [0079] 13 Outer edge of the sawblade [0080] 15 Teeth [0081] 17 Collecting notches [0082] 18 Gap [0083] 19 Inlet opening [0084] 21 Outlet opening [0085] 23 Recesses [0086] 24 First end of the recess/narrow end [0087] 25 Second end of the recess/wide end [0088] 26 portion of the interior wall [0089] 27 Guiding surface [0090] 28 Plate-shaped pieces [0091] 29 Main sides [0092] 30 Body [0093] 32 Front end of collecting notch [0094] 33 Rear end of the collecting notch [0095] 34 Inclined portion [0096] 35 Empty notches [0097] 36 Slot [0098] 37a-b Grooves [0099] 38 Rotary shaft [0100] 40 Cutting unit [0101] 42 Motor [0102] 44 Feeding part