CIRCUIT BREAKER AND POWER DISTRIBUTION SYSTEM
20210407755 · 2021-12-30
Inventors
- Haibo Long (Dongguan, CN)
- Zehua LIANG (Dongguan, CN)
- Yanxing YANG (Dongguan, CN)
- Wei GUO (Dongguan, CN)
- Xiaoke RAN (Dongguan, CN)
- Zezhou YANG (Dongguan, CN)
Cpc classification
H01H73/14
ELECTRICITY
H01H71/0271
ELECTRICITY
H01H71/04
ELECTRICITY
H01H2071/042
ELECTRICITY
H01H71/0264
ELECTRICITY
International classification
Abstract
A circuit breaker and a power distribution system are provided. The circuit breaker includes a housing and an internal element disposed inside the housing. The housing includes a front panel and a rear panel that are disposed opposite to each other, the front panel is disposed with a button, a status display unit, and a power wiring port, and the rear panel is disposed with a power interface and a signal interface. The power wiring port and the power interface are connected to a circuit of a power distribution system. The signal interface is internally and electrically connected to the button, the status display unit, and the internal element, and the signal interface is externally configured to be electrically connected to a control unit disposed outside the housing. A control signal of the control unit implements working of the button, the status display unit, and the internal element.
Claims
1. A circuit breaker comprising: a housing, comprising a front panel and a rear panel that are disposed opposite to each other, wherein the front panel is disposed with a power wiring port, and the rear panel is disposed with a power interface and a signal interface, the power wiring port and the power interface are configured to be connected to a circuit of a power distribution system, to provide a main power circuit; and an internal element disposed inside the housing; wherein the signal interface is internally and electrically connected to the internal element, and the signal interface is externally configured to be electrically connected to a control unit disposed outside the housing; and a control signal of the control unit that is transmitted through the signal interface is used to implement working of the internal element.
2. The circuit breaker according to claim 1, wherein the front panel is disposed with a button and a status display unit, the signal interface is electrically connected to the button and the status display unit, and the control signal of the control unit is transmitted to the button and the status display unit through the signal interface.
3. The circuit breaker according to claim 2, wherein the status display unit comprises a bicolor indicator; and in response to the circuit breaker being controlled to be powered off, the indicator is off; in response to the circuit breaker being faulty, the control signal received by the signal interface is a signal indicating that the indicator alternately flashes two colors; in response to the circuit breaker being in an opened state, the control signal received by the signal interface indicates that the indicator flashes a first color; in response to the circuit breaker being in a closed state, the control signal received by the signal interface indicates that the indicator flashes a second color; or in response to the circuit breaker being in a state of being configured, the control signal received by the signal interface indicates that the indicator is in a first color flashing state or a second color flashing state.
4. The circuit breaker according to claim 3, wherein the button comprises a housing in a partially transparent state or in a transparent state, and the bicolor indicator is located inside the housing.
5. The circuit breaker according to claim 2, wherein the status display unit comprises a first indicator and a second indicator; the first indicator is a bicolor indicator; and in response to the circuit breaker being in an opened state, the control signal received by the signal interface indicates that the first indicator flashes a first color; in response to the circuit breaker being in a closed state, the control signal received by the signal interface indicates that the first indicator flashes a second color; in response to the circuit breaker being faulty, the control signal received by the signal interface is a signal indicating that the first indicator alternately flashes two colors; or in response to the circuit breaker being in a state of being configured, the control signal received by the signal interface indicates that the first indicator is in a first color flashing state or a second color flashing state; and the second indicator is a single-color indicator, and is configured to indicate whether the circuit breaker is powered off or faulty.
6. The circuit breaker according to claim 5, wherein the button comprises a housing in a partially transparent state or in a transparent state, and the first indicator is located inside the housing.
7. The circuit breaker according to claim 2, wherein the status display unit comprises a first indicator, a second indicator, and a third indicator; and in response to the circuit breaker being in an opened state, the control signal received by the signal interface indicates that the first indicator is on and the second indicator is off; in response to the circuit breaker being in a closed state, the control signal received by the signal interface indicates that the first indicator is off and the second indicator is on; or in response to the circuit breaker being in a state of being configured, the control signal received by the signal interface indicates that the first indicator flashes and/or the second indicator flashes; and the third indicator is a single-color indicator, and is configured to indicate whether the circuit breaker is powered off or faulty.
8. The circuit breaker according to claim 1, further comprising: a pull ring and a lock, wherein the front panel and the rear panel are connected by using a side panel; the pull ring is located on a periphery of the front panel, and the pull ring is rotatably connected to the side panel, so that the pull ring can be folded or opened relative to the front panel; and the lock is movably connected to the housing, the lock fits the pull ring, and the pull ring rotates to drive the lock to move, so that the lock extends or retracts.
9. The circuit breaker according to claim 8, wherein the pull ring comprises a first surface and a second surface that are disposed adjacently; and in response to the pull ring being in a folded state relative to the front panel, the first surface faces the side panel, and the second surface faces a direction the same as the front panel; or in response to the pull ring being in an opened state relative to the front panel, the first surface faces the front panel, and an area of the first surface is greater than an area of the second surface.
10. The circuit breaker according to claim 9, wherein the first surface is arc-shaped.
11. The circuit breaker according to claim 9, wherein the first surface is disposed with a rough structure, to increase friction.
12. The circuit breaker according to claim 8, wherein a pull ring mounting area is disposed at an edge of the front panel, the pull ring is mounted inside the housing and is located in the pull ring mounting area, and in response to the pull ring being in a folded state relative to the front panel, a front end face of the pull ring is coplanar with the front panel, and an outer boundary of the pull ring and an outer boundary of the front panel jointly form a square.
13. The circuit breaker according to claim 1, wherein the signal interface comprises a plurality of pins, which comprise a button signal pin and a status display unit control signal pin, the button signal pin is electrically connected to the button, and the status display unit control signal pin is connected to the status display unit.
14. The circuit breaker according to claim 12, wherein the plurality of pins further comprise a power supply pin, an electrical control signal pin, a current sensor pin, and a switch state feedback signal pin.
15. The circuit breaker according to claim 1, wherein the internal element comprises a main contact and an auxiliary contact, the main contact is configured to implement the opened state and the closed state of the circuit breaker, the auxiliary contact is electrically connected between the signal interface and the main contact, and the auxiliary contact is configured to transmit an opening/closing signal of the main contact to the control unit through the signal interface, so that the control unit transmits the opening/closing signal of the main contact to the status display unit through the signal interface.
16. A power distribution system comprising: a monitoring machine, a signal backplane, and at least two circuit breakers, wherein a central controller and a communications module are disposed on the signal backplane, the central controller comprises at least two control units, the signal interfaces of the at least two circuit breakers are electrically connected to the at least two control units in a one-to-one correspondence manner, and the communications module is electrically connected between the monitoring machine and the central controller; wherein each of the at least two circuit breakers comprises: a housing, which comprises a front panel and a rear panel that are disposed opposite to each other, wherein the front panel is disposed with a power wiring port, and the rear panel is disposed with a power interface and a signal interface, the power wiring port and the power interface are configured to be connected to a circuit of a power distribution system, to provide a main power circuit; and an internal element disposed inside the housing; wherein the signal interface is internally and electrically connected to the internal element, and the signal interface is externally configured to be electrically connected to a control unit disposed outside the housing; and a control signal of the control unit that is transmitted through the signal interface is used to implement working of the internal element.
17. The power distribution system according to claim 16, wherein the front panel is disposed with a button and a status display unit, the signal interface is electrically connected to the button and the status display unit, and the control signal of the control unit is transmitted to the button and the status display unit through the signal interface.
18. The power distribution system according to claim 17, wherein the status display unit comprises a bicolor indicator; and in response to the circuit breaker being controlled to be powered off, the indicator is off; in response to the circuit breaker being faulty, the control signal received by the signal interface is a signal indicating that the indicator alternately flashes two colors; in response to the circuit breaker being in an opened state, the control signal received by the signal interface indicates that the indicator flashes a first color; in response to the circuit breaker being in a closed state, the control signal received by the signal interface indicates that the indicator flashes a second color; or in response to the circuit breaker being in a state of being configured, the control signal received by the signal interface indicates that the indicator is in a first color flashing state or a second color flashing state.
19. The power distribution system according to claim 18, wherein the button comprises a housing in a partially transparent state or in a transparent state, and the bicolor indicator is located inside the housing.
20. The power distribution system according to claim 17, wherein the status display unit comprises a first indicator and a second indicator; the first indicator is a bicolor indicator; and in response to the circuit breaker being in an opened state, the control signal received by the signal interface indicates that the first indicator flashes a first color; in response to the circuit breaker being in a closed state, the control signal received by the signal interface indicates that the first indicator flashes a second color; in response to the circuit breaker being faulty, the control signal received by the signal interface is a signal indicating that the first indicator alternately flashes two colors; or in response to the circuit breaker being in a state of being configured, the control signal received by the signal interface indicates that the first indicator is in a first color flashing state or a second color flashing state; and the second indicator is a single-color indicator, and is configured to indicate whether the circuit breaker is powered off or faulty.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0048] The following describes the embodiments of this application with reference to accompanying drawings.
[0049]
[0050] The alternating current power distribution module 201 is configured to provide alternating current mains. The alternating current power distribution module 201 includes an alternating current power distribution unit 2011 and a lightning protection unit 2013. The lightning protection unit 2011 is configured to: perform lightning protection detection on the alternating current power distribution unit 2011, and provide a detection result for the monitoring machine 207.
[0051] The rectifier module 203 is connected to the alternating current power distribution unit 2011 of the alternating current power distribution module 201, and is configured to: convert the alternating current mains into a direct current, and provide the direct current for the direct current power distribution module 205. The rectifier module 203 includes a plurality of rectifier units 2031 and a connector 2033 connected to the plurality of rectifier units 2031.
[0052] The power distribution system 200 further includes a power busbar 11, a primary load branch 13, a secondary load branch 14, a battery branch 15, and a signal-driven collection module 17. The power busbar 11 is connected to the connector 2033 of the rectifier module 203. The primary load branch 13, the secondary load branch 14, and the battery branch 15 each include a circuit breaker 19.
[0053] The primary load branch 13 further includes a primary load 131 connected to the circuit breaker 19 of the primary load branch 13. The secondary load branch 14 further includes a secondary load 141 connected to the circuit breaker 19 of the secondary load branch 14. The battery branch 15 further includes a battery 151 connected to the circuit breaker 19 of the battery branch 15. The circuit breaker 19 of the primary load branch 13, the circuit breaker 19 of the secondary load branch 14, and the circuit breaker 19 of the battery branch 15 are all connected to the power busbar 11. The circuit breakers 19 of all function areas (accessed by the primary load 131, the secondary load 141, the battery 151) share one power busbar 11, to simplify a structure of the direct current power distribution module 10. The rectifier module 203 is configured to supply power to the primary load 131, the secondary load 141, and the battery 151. The battery 151 is configured to supply power to the primary load 131 and the secondary load 141 when the rectifier module 203 cannot supply power.
[0054] The signal-driven collection module 17 is connected to the circuit breaker 19 of the primary load branch 13, the circuit breaker 19 of the secondary load branch 14, and the circuit breaker 19 of the battery branch 15, and is configured to collect a status signal of the circuit breakers 19. The status signal includes a closed state signal, an opened state signal, and a fault tripping state.
[0055] The monitoring machine 207 is configured to monitor a status of the circuit breakers 19 based on the status signal collected by the signal-driven collection module 17, to determine whether each circuit breaker 19 can effectively perform circuit conduction and a circuit cutoff, thereby improving power supply safety and reliability of the communication power supply system 200.
[0056] In
[0057] A signal backplane is disposed in the subrack. A plurality of circuit breakers may be mounted in the subrack in a pluggable manner, and is connected to a connector on the signal backplane through insertion. Referring to
[0058] A working principle of the foregoing power distribution system is as follows: In a normal case, the rectifier module 203 supplies power to the primary load 131, the secondary load 141, and the battery 151. When the rectifier module 203 cannot supply power, the battery 151 supplies power to the primary load 131 and the secondary load 141. When a voltage of the battery 151 is greater than or equal to a preset maximum threshold voltage and is greater than or equal to a preset minimum threshold voltage, the voltage of the battery 151 may be used by the primary load 131 and the secondary load 141 to simultaneously work. When the voltage of the battery 151 is less than the preset maximum threshold voltage and greater than or equal to the preset minimum threshold voltage, the voltage of the battery 151 is not sufficient for the primary load 131 and the secondary load 141 to simultaneously working, but is sufficient for the primary load 131 to work. Therefore, the monitoring machine 207 controls to open the circuit breaker 19 on the secondary load branch 14 to power off the secondary load branch 14, to ensure that the primary load 131 works normally. The circuit breaker 19 may accept and execute an external instruction. The instruction may be an opening operation instruction or a closing operation instruction, or may be an instruction for configuring a parameter in the control unit (namely, the central controller 172) of the circuit breaker 19. The monitoring machine 207 is connected to the central controller 172 that matches the circuit breaker 19 through a communications bus on the signal backplane 171, and is configured to: monitor a working status of each circuit breaker 19, and control a running parameter of each circuit breaker 19.
[0059]
[0060] As shown in
[0061] The button 1921 and the status display unit 1922 are configured to control and display a working status of the internal element of the circuit breaker 19. Specifically, the front panel 192 may alternatively not be disposed with the button and the status display unit, to simplify a configuration of the front panel 192. The internal element of the circuit breaker may work under control through remote control and wireless transmission. For example, the circuit breaker 19 has a Wi-Fi module, the circuit breaker may be connected to a mobile terminal (a mobile phone), and the circuit breaker is controlled by using the mobile phone through Wi-Fi. Alternatively, a remote computer may be used to operate the circuit breaker.
[0062] As shown in
[0063] In this application, the signal interface 1944 is disposed on the rear panel 194, and the signal interface 1944 is electrically connected to the external control unit (specifically, the control unit may be a central controller 172 on the signal backplane 171 shown in
[0064] The signal interface 1944 disposed on the rear panel 194 in this application includes a plurality of pins. For example, the pins may include a button signal pin, a status display unit control signal pin, a power supply pin, an electrical control signal pin, a current sensor pin, and a switch status feedback signal pin. The power supply pin includes two pins. One pin is a power supply positive pin, and the other pin is a power supply negative pin. The current sensor pin also includes two pins: a positive pin and a negative pin. The button signal pin is electrically connected to the button, and the status display unit control signal pin is electrically connected to the status display unit.
[0065] In a specific implementation, the signal interface 194 has eight pins, and a specific configuration is as follows:
TABLE-US-00001 Sequence numbers of pins Functions of pins 1 Power supply + 2 Power supply − 3 Electrical control signal 4 Current sensor + 5 Current sensor − 6 Button signal 7 Switch status feedback signal 8 Status display unit control signal
[0066] A form of the signal interface 1944 provided in this implementation of this application is not limited to fast insertion, a golden finger, pin insertion, aerial insertion, and the like. In a specific implementation, the signal interface 1944 is designed as a female connector in a form of fast insertion, and a connector that matches the signal interface is a male connector in a form of a golden finger disposed on the signal backplane. This matching insertion manner facilitates a design, production, and assembly of the signal backplane.
[0067]
[0068] As shown in
[0069] As shown in
[0070] As shown in
[0071] As shown in
[0072] A size of the main contact 1912 is larger than a size of the auxiliary contact 1913. The main contact 1912 may be a silver plated copper sheet. A relative large current may flow through the main contact 1912, and a relatively small current passes through the auxiliary contact 1913. The main contact 1912 and the auxiliary contact 1913 are linked mechanically, namely, mechanically connected. When the main contact 1912 is closed, the auxiliary contact 1913 is also closed, and vice versa. In a specific implementation, a dynamic contact of the main contact 1912 and a dynamic contact of the auxiliary contact 1913 are fixed together by using an insulating material, and a static contact of the main contact 1912 and a static contact of the auxiliary contact 1913 are also fixed together by using an insulating material.
[0073] The status display unit 1922 may be an indicator (for example, an LED indicator), a liquid crystal display, or another display window.
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[0079] Specifically, the three single-color indicators are disposed in parallel at a corner position on the front panel 192, and colors of the three indicators may be the same or different. When the colors are the same, different marks are used to display functions performed by the indicators. For example, a different pattern or character is configured for each indicator on the front panel 192. When the colors are different, different colors may be used to distinguish between the functions performed by the indicators, or different patterns or characters may be further marked on the front panel 192.
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[0081] In the foregoing implementations, the button 1921 on the front panel 192 may be a mechanical button or an electronic button, or may be a touch button. When the button 1921 is a mechanical button, the button may be a self-locking button capable of maintaining two states of a popping-up state and a pressing-down state, and whether the circuit breaker is on or off may be determined based on the popping-up state and the pressing-down state. The button 1921 may alternatively have no self-locking capability. The status of the circuit breaker 19 is switched by pressing the button once, and the working state of the circuit breaker 19 is indicated in cooperation with the status display unit 1922. The button 1921 may be disposed with a housing of a material in the transparent or partially transparent (the partially transparent state includes a translucent state) state, and the status display unit 1922 is integrated inside the housing. The button 1921 may be a shape such as a circle, a square, or a rounded rectangle. There may be one or two buttons 1921. When there are two buttons 1921, one button 1921 is responsible for an opening operation of the circuit breaker 19, and the other button 1921 is responsible for a closing operation of the circuit breaker 19. Colors of the two buttons 1921 may be designed to be different, or shapes of the two buttons 1921 may be designed to be different, so that the user distinguishes between the two buttons.
[0082] The circuit breaker 19 further includes a pull ring and a lock. The lock is configured to lock the circuit breaker in the subrack in cooperation with the subrack of the power distribution system, and the pull ring is configured to be folded or opened relative to the front panel, to drive the lock to move for switching between a locking state and an unlocking state.
[0083] The pull ring 195 is located on a periphery of the front panel 192.
[0084] The pull ring 195 is rotatably connected to the side panel 193, so that the pull ring 195 can be folded or opened relative to the front panel 192. Specifically, the pull ring 195 is rotatably connected to the side panel 193 by using a rotating shaft. Specifically, the pull ring 195 includes a pair of connecting rods 1951 disposed opposite to each other and a pull rod 1952 connected between the pair of connecting rods 1951, the pull rod 1952 is located at one end of the pair of connecting rods 1951, and the other end of the pair of connecting rods 1951 is rotatably connected to the side panel 193 of the circuit breaker 19 by using the rotating shaft. The pull ring 195 is in the folded state relative to the front panel 192. As shown in
[0085] In another implementation, when the pull ring 195 is in the opened state, the position of the pull rod 1952 is located on a planar surface on which a center of gravity of the circuit breaker 19 is located, and the planar surface is perpendicular to the front panel 192.
[0086] Referring to
[0087] A surface between the first position A1 and the second position A2 on the pull ring 195 is curved and smooth. Correspondingly, a surface on which the lock 196 fits the pull ring 195 is also curved, and the lock 196 is disposed on a top holding surface 1961. The pull ring 195 is in the folded state when the top holding surface 1961 contacts the first position A1 on the top abutting end 19511 of the pull ring 195; and the pull ring 195 is in the opened state when the top holding surface 1961 contacts the second position A2 on the top abutting end 19511 of the pull ring 195.
[0088] Specifically, a position limiting structure is disposed at each of the first position A1 and the second position A2, and the position limiting structure may be a slot or a protrusion. Correspondingly, a position limiting structure is also disposed on the top holding surface 1961 (a protrusion or a slot that fits the position limiting structure on the pull ring 195). For example, a protrusion is disposed at the first position A1 and the second position A2, and a slot is disposed on the top holding surface 1961. Position limiting between the pull ring 195 and the lock 196 is achieved in the folded state and the opened state through fitting between the protrusion and the slot.
[0089] The lock 196 is movably connected to the housing, and the pull ring 195 rotates to drive the lock 196 to move, so that the lock 196 extends or retracts. The lock is slidably connected to the side panel 193, so that the lock 196 can slide in a direction relative to the side panel 193. For example, the lock 199 slides in a first direction relative to the side panel 193, the first direction is consistent with an extension direction of an edge of the front panel 192, and when the pull ring 195 is in the folded state relative to the front panel, an extension direction of the connecting rod 1951 of the pull ring 195 is also the first direction. Specifically, a slide rail may be disposed on the side panel 193, and the lock 196 is disposed with a slide block or a slide groove that fits the slide rail. The lock 196 is elastically connected to the side panel 193 by using an elastic part 1961, and the elastic part 1961 may be a spring. When the pull ring 195 is in the folded state relative to the front panel 192, the lock 196 is in the extended state, and the elastic part 1961 is elastically stretched and has elastic potential energy. When the pull ring 195 is in the opened state relative to the front panel 192, the elastic potential energy of the elastic part 1961 drives the lock 196 to retract automatically.
[0090] When the pull ring 195 is in the folded state, the lock 196 extends out of the side panel of the circuit breaker and the circuit breaker is attached to the subrack through locking. When the pull ring 195 is in an opened state relative to the front panel 192, the lock 196 retracts to release a locking relationship between the circuit breaker and the subrack. The pull rod rotates to the front of the front panel, so that the user manually pulls the circuit breaker 19 out of the subrack.
[0091] In this implementation, the circuit breaker 19 is installed in a subrack of the power distribution system, and may be inserted into the subrack and connected to a connector on the signal backplane in the power distribution system through insertion, to implement an electrical connection between the circuit breaker and the control unit in the central controller on the signal backplane, and implement an electrical connection between the circuit breaker and another circuit module on the signal backplane. The circuit breaker may also be pulled out of the subrack for maintenance or replacement. The circuit breaker is inserted into and pulled out of the subrack by using the pull ring. When the circuit breaker is inserted into the subrack, the circuit breaker can be locked into the subrack by using the lock, to prevent the circuit breaker from being accidentally separated from the subrack.
[0092] In a possible implementation, the pull ring 195 includes a first surface and a second surface that are disposed adjacently. When the pull ring is in the folded state relative to the front panel, the first surface faces the side panel 193, and the second surface faces a direction the same as the front panel 192. When the pull ring is in the opened state relative to the front panel, the first surface faces the front panel, and an area of the first surface is greater than an area of the second surface. The first surface is configured to contact a finger of the user. The first surface has a large area, to provide better experience. In a process in which the user pulls the pull ring, a hand feeling is better. The second surface is designed to have a small area, so that the pull ring occupies a relatively small area on the periphery of the front panel, to facilitate the small size design of the circuit breaker.
[0093] In a possible implementation, the first surface is arc-shaped, and may be a convex arc or a concave arc. An arc-shaped design helps the first surface fit the finger, to facilitate an operation.
[0094] In a possible implementation, the first surface is disposed with a rough structure, to increase friction. Specifically, the rough structure may be a bump, a dimple, a texture, or a combination thereof.
[0095]
[0096] The foregoing descriptions are preferred implementations of this application. It should be noted that a person of ordinary skill in the art may make several improvements or polishing without departing from the principle of this application, and the improvements or polishing shall fall within the protection scope of this application.