ELECTROCHEMICAL WASTEWATER TREATMENT SYSTEM WITH CONTROL OF SELECTED COMPOUNDS CONCENTRATION IN THE REACTOR
20210403357 · 2021-12-30
Inventors
Cpc classification
B01D61/025
PERFORMING OPERATIONS; TRANSPORTING
B01D2311/25
PERFORMING OPERATIONS; TRANSPORTING
B01D65/02
PERFORMING OPERATIONS; TRANSPORTING
C02F9/00
CHEMISTRY; METALLURGY
B01D2311/04
PERFORMING OPERATIONS; TRANSPORTING
B01D2311/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
C02F9/00
CHEMISTRY; METALLURGY
B01D61/02
PERFORMING OPERATIONS; TRANSPORTING
B01D61/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An electrochemical wastewater treatment system comprises a reactor tank, an electrochemical reactor and a separation device which filters the effluent stream from the reactor tank and generates a treated wastewater stream and a reject stream which is at least partially fed to the electrochemical reactor or to the reactor tank to thereby increase the concentration of selected soluble and insoluble compounds within the reactor. A portion of the reject stream or a portion of the wastewater in the reactor tank can be discharged as a blowdown stream. Flow control means are provided for adjusting the volume of the reject stream and of the blowdown stream for controlling the compounds concentration. The concentration of soluble and insoluble compounds in the reactor is therefore decoupled from the concentration of the compounds in the reactor effluent stream to achieve an improved reactor performance and a higher quality effluent.
Claims
1. An electrochemical wastewater treatment system comprising: a reactor tank which receives a stream of wastewater to be treated; an electrochemical reactor; and a separation device which receives an effluent wastewater stream from the reactor tank to generate a treated wastewater stream which is discharged from the system and a reject stream, which is at least partially supplied to the electrochemical reactor or back to the reactor tank as a recirculated wastewater stream, wherein the electrochemical reactor treats the recirculated wastewater stream supplied from the separation device or the wastewater supplied from the reactor tank which contains the recirculated wastewater stream and generates a reactor effluent stream which is fed back to the reactor tank.
2. The wastewater treatment system of claim 1 further comprising control means for adjusting the volume of the reject stream and of the recirculated wastewater stream for controlling the concentration of compounds in the electrochemical reactor.
3. The wastewater treatment system of claim 1 further comprising a blowdown stream, which discharges from the system a portion of the reject stream, and control means for adjusting the volume of the blowdown stream.
4. The wastewater treatment system of claim 1 further comprising a blowdown stream which discharges from the system a portion of the wastewater contained in the reactor tank and control means for adjusting the volume of the blowdown stream.
5. The wastewater treatment system of claim 3 or 4 wherein the blowdown stream and the treated wastewater stream are combined into a treated water stream before being discharged from the system.
6. The wastewater treatment system of claim 2 wherein the control means for adjusting the volume of the reject stream and/or of the recirculated wastewater stream comprise a pump for feeding the effluent wastewater stream from the reactor tank to the separation device and/or a valve which regulates the flow of the reject stream and/or at least a valve which regulates the flow of the recirculated wastewater stream.
7. The wastewater treatment system of claim 3 or 4 wherein the control means for adjusting the volume of the blowdown stream comprise at least one valve for regulating the flow of the blowdown stream.
8. The wastewater treatment system of claim 1 wherein the separation device comprises a reverse osmosis membrane, a nanofiltration membrane, or an ultrafiltration membrane, or uses another separation process for filtrating the compounds in the wastewater.
9. The wastewater treatment system of claim 8 wherein the type and the characteristics of the separation device are selected for controlling the concentration of the compounds in the reject stream.
10. The wastewater treatment system of claim 1 further comprising a device for storing and delivering to the reactor tank a solution for increasing the wastewater conductivity, a solution for controlling the pH of the wastewater and/or a membrane descaling solution.
11. The wastewater treatment system of claim 1 further comprising a conditioning tank which receives a predetermined amount of the stream of wastewater to be treated before it is supplied to the reactor tank and the recirculated wastewater stream supplied from the separation device, wherein in the conditioning tank the wastewater to be treated is mixed with the recirculated wastewater stream and it is treated to remove specific compounds.
12. The wastewater treatment system of claim 11 further comprising a membrane feed tank which receives the effluent wastewater stream from the reactor tank and a pump which supplies the wastewater from the membrane feed tank to the separation device.
13. A method for wastewater treatment in an electrochemical reactor comprising the steps of: a. supplying the wastewater to be treated to a reactor tank and discharging an effluent wastewater stream from the reactor tank; b. supplying the effluent wastewater stream from the reactor tank to a separation device where the effluent wastewater stream is concentrated to generate a treated wastewater stream and a reject stream which contains the compounds which were rejected by the separation device; c. supplying at least a portion of the reject stream to an electrochemical reactor or back to the reactor tank as a recirculated wastewater stream; d. electrochemically treating the recirculated wastewater stream or the wastewater supplied from the reactor tank, which contains the recirculated wastewater stream, in the electrochemical reactor and generating a reactor effluent stream of electrochemically treated water; e. supplying the reactor effluent stream from the electrochemical reactor to the reactor tank; f. controlling the volume of the reject stream and/or of the recirculated wastewater stream supplied either to the electrochemical reactor or to the reactor tank for controlling the concentration of the compounds in the electrochemical reactor, and g. discharging the treated wastewater stream from the system.
14. The method of claim 13 further comprising discharging a portion of the reject stream as a blowdown stream to further control the compounds concentration in the electrochemical reactor.
15. The method of claim 13 further comprising discharging a portion of the wastewater contained in the reactor tank as a blowdown stream to further control the compounds concentration in the electrochemical reactor.
16. The method of claim 14 or 15 wherein the blowdown stream is combined with the treated wastewater stream before being discharged from the system.
17. A method for wastewater treatment in an electrochemical reactor comprising the steps of: a. supplying a predetermined volume of wastewater to be treated to a conditioning tank and from the conditioning tank to a reactor tank and discharging an effluent wastewater stream from the reactor tank; b. supplying the effluent wastewater stream from the reactor tank to a membrane feed tank and from the membrane feed tank to a separation device where the effluent of wastewater stream is concentrated to generate a treated wastewater stream and a reject stream which contains the compounds which were rejected by the separation device; c. supplying the entire reject stream to the conditioning tank where it is mixed with the wastewater to be treated and it is further supplied to the reactor tank; d. supplying the wastewater from the reactor tank which comprises the reject stream to an electrochemical reactor; e. electrochemically treating the wastewater supplied from the reactor tank in the electrochemical reactor and generating a reactor effluent stream; f. supplying the reactor effluent stream from the electrochemical reactor back to the reactor tank; g. discharging the treated wastewater stream from the system; and h. supplying a new volume of wastewater to be treated to the conditioning tank and repeating the steps above.
18. The method of claim 17 wherein the type and the characteristics of the separation device are selected for controlling the concentration of the compounds in the reject stream.
19. The method of claim 17 further comprising storing and delivering to the reactor tank a solution for increasing the wastewater conductivity, a solution for controlling the pH of the wastewater and/or a membrane descaling solution.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046] The drawings illustrate specific preferred embodiments of the invention, but should not be considered as restricting the spirit or scope of the invention in any way.
[0047]
[0048]
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[0050]
[0051]
DETAILED DESCRIPTION
[0052] Certain terminology is used in the present description and is intended to be interpreted according to the definitions provided below. In addition, terms such as “a” and “comprises” are to be taken as open-ended.
[0053] An electrochemical wastewater treatment system according to the first embodiment of the present invention is illustrated in
[0054] The electrochemical wastewater treatment system 100 comprises a reactor tank 102 and a separation device 104, located downstream of the reactor tank 102. The stream of wastewater that needs to be treated 106 is fed by a pump 110 to the reactor tank 102 and the effluent wastewater stream 118 from the reactor tank is fed by a pump 120 to the separation device 104. The effluent wastewater stream 118 is treated in the separation device 104 by separating selected soluble and insoluble compounds and the wastewater that is rejected from the separation device forms a reject stream 124. At least a portion of the reject stream 124 forms a recirculated wastewater stream 126 and is directed to the electrochemical reactor 114 where it is electrochemically treated and the electrochemically treated wastewater exits the reactor forming a reactor effluent stream 127. The electrochemical reactor can comprise several electrochemical cells 116 which can use various catalysts for treating the contaminants in the wastewater. The reactor effluent stream 127 is fed back to the reactor tank 102 where it is combined with the incoming stream of wastewater that needs to be treated 106 and the process is repeated. The treated wastewater stream 122 which has passed through the membrane flows out of the separation device 104.
[0055] In some embodiments the entire reject stream is returned to the reactor as a recirculated wastewater stream. In other embodiments, such as the one illustrated in
[0056] The present system and method are beneficial for the efficiency of the wastewater treatment operation since it is desirable to have higher contaminant concentrations within the electrochemical reactor to increase the system's operating efficiency and it is also beneficial to recirculate back to the reactor certain compounds which have been added to the wastewater, such as electrolyte, solution control compounds and pH control substances. The contaminant concentration in the electrochemical reactor 114 is controlled by controlling the volume of the recirculated wastewater stream 126 which is fed into the electrochemical reactor 114 and by controlling the volume of the blowdown stream 128 in the embodiments which allow such a method. The flow of the recirculated wastewater stream 126 is controlled by valve 123 and valves 125 and the flow of the blowdown stream 128 is controlled by valve 123 and valves 129.
[0057] The type of membrane or the process to be used in the separation device 104 can be chosen according to the compounds/contaminants that need to be filtered and/or to the compounds/contaminants that should be allowed to pass through. Generally a reverse osmosis membrane is used for retaining most soluble compounds including monovalent and divalent compounds, which will be retained in the reject stream and will be recirculated to the reactor (e.g. chloride which is recycled back to the reactor tank for ammonia treatment, sodium sulfate which is recycled back to the reactor tank for improving conductivity, etc.). Alternatively a nano-filtration or an ultrafiltration membrane can be used in the separation device 104, and such membrane will reject the passage of larger contaminants such as pharmaceutical active ingredients which will be recycled back to the electrochemical reactor for treatment. Other membrane types that separate compounds via molecular size, charge, or other characteristics, or via a combination of the above can be used in the separation device 104. Membranes made of various materials (polyvinylidene fluoride, polysulfone, polyacrylonitrile, cellulose acetate-cellulose nitrate blends, polytetrafluorethylene, ceramics, etc) may be utilized for treatment. Also the separation device can use distillation or a similar process for separating contaminants, instead of using a membrane. In any case, the membrane or the separation process used in the separation device has high rejection of any soluble or insoluble contaminants that need to be removed from the wastewater stream.
[0058] In the illustrated embodiment an electrolyte solution for increasing the conductivity of the wastewater, for example sodium sulfate (Na.sub.2SO.sub.4) is supplied by a pump 130 from a tank 132 to the reactor tank 102 and a pH control solution, for example sodium hydroxide (NaOH) is supplied by a pump 134 from a tank 136 to the reactor tank 102.
[0059] The electrochemical wastewater treatment system 100 can further comprise an air fan pump 140 which pumps a stream of fresh air 142 to the top of the reactor tank 102 to entrain the exhaust gases which are generated within the reactor tank and to eliminate them to the outside as reactor exhaust 133.
[0060] For the embodiments which use a membrane in the separation device, the electrochemical wastewater treatment system can also comprise a membrane pretreatment solution tank 150 from which a pretreatment solution such as antiscalant, biocide or sodium metabisulfite (SMBS) is fed through the pump 152 to the effluent wastewater stream and is carried over to the separation device 104 for maintaining the condition of the membrane at an optimum level.
[0061] Another embodiment of the present invention is illustrated in
[0062] The effluent wastewater stream 218 is fed by a pump 220 from the reactor tank 202 to the separation device 204, where selected soluble and insoluble compounds are filtered from the effluent wastewater stream 218 and create the reject stream 224 and the treated wastewater stream 222 flows out of the separation device 204 and can be discharged to a tank for reuse or storage, or discharged to a sewer or to a surface water body.
[0063] The reject stream 224 which is separated from the effluent wastewater stream 218 flows out of the separation device 204 and is divided into two streams, a first stream, which is the recirculated wastewater stream 226 which flows back to the reactor tank 202 and a second stream, the blowdown stream 228 which is discharged from the system. The recirculated wastewater stream 226 is generally larger in volume than the blowdown stream 228. By returning a portion of the reject stream 224 back into the reactor tank 202 as a recirculated wastewater stream 226, the concentration of the contaminant in the wastewater within the reactor tank 202 which is further supplied to the electrochemical reactor 214 is increased. Furthermore since the compounds that are returned to the reactor tank 202 are selected according to the type of membrane or of the type of process used in the separation device 204, the type and quantity of the compounds returned to the reactor tank 202 and which are returned to the electrochemical reactor 214 can be easily controlled.
[0064] The electrochemical wastewater treatment system 200 can further comprise an air fan pump 240 which pumps a stream of fresh air to the top of the reactor tank 202 to exhaust the gases generated during the wastewater treatment as reactor exhaust 233.
[0065] If the separation device 204 comprises a separation membrane, the electrochemical wastewater treatment system can also comprise a membrane pretreatment solution tank 250 from which a pretreatment solution (antiscalant, biocide, SMBS) is fed through the pump 252 to the effluent wastewater stream 218 and is carried over to the separation device 204 for maintaining the condition of the membrane at an optimum level.
[0066] As in the first embodiment, a solution for increasing the conductivity of the wastewater, for example sodium sulfate (Na.sub.2SO.sub.4) is supplied by a pump 230 from a tank 232 to the reactor tank 202 and a pH control solution, for example sodium hydroxide (NaOH) is supplied by a pump 234 from a tank 236.
[0067] This second embodiment of the present invention has the same advantages as the first embodiment described above. The concentration of the soluble and insoluble compounds (including contaminants) in the reactor tank 202 and in the electrochemical reactor 214 is increased and can be controlled by controlling the amount of pass-through which is recirculated back to the reactor tank 202 as recirculated wastewater stream 226 and by controlling the portion of the reject stream 224 which is discharged as blowdown stream 228 in the systems which offer this option. The membrane used in the separation device 204 can be a reverse osmosis membrane, a nano-filtration membrane, an ultrafiltration membrane or any other type of membrane which separates compounds via molecular size, charge, other characteristics, or via a combination of the above or it can be a separation device using distillation or another process known in the art for separating the insoluble or soluble contaminants.
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[0069] An effluent wastewater stream 318 from the reactor tank 302 is fed by a pump 320 to the separation device 304 where soluble and insoluble compounds are filtered from the effluent wastewater stream 318 and the treated wastewater stream 322 flows out of the separation device 304. The membrane used in the separation device 304 can be a reverse osmosis membrane, a nano-filtration membrane, an ultrafiltration membrane or any other type of membrane which separates compounds via molecular size, charge, other characteristics, or via a combination of the above. The separation device 304 can use another separation process (e.g. distillation) instead of using a membrane for separating the soluble or insoluble contaminants from the effluent wastewater stream.
[0070] The reject stream 324 which is separated from the effluent wastewater stream 318 flows out of the separation device 304 and back to the reactor tank 302 to thereby increase the concentration of the contaminant and of the other soluble and insoluble compounds in the reactor tank 302 and further in the electrochemical reactor 314. In this embodiment, the entire reject stream 324 is returned to the reactor tank 302 as a recirculated wastewater stream consisting of concentrated wastewater. As in the embodiments described above, the soluble and insoluble compounds that are returned to the reactor tank 302 are selected according to the type of membrane or the type of process used in the separation device 304, and therefore the type and quantity of the contaminants and of all the soluble and insoluble compounds returned to the reactor tank 302 and which are carried over to the reactor 314 can be easily controlled.
[0071] As in the other embodiments, an air fan pump 340 pumps a stream of fresh air to the top of the reactor tank 302 to exhaust the gases generated during the wastewater treatment as reactor exhaust 333.
[0072] This embodiment is different from the first and the second embodiments described above in that the blowdown stream is not a portion of the reject stream. Instead, the blowdown stream 328 is discharged from the reactor tank 302 through a pump 329 and the contaminant concentration in the reactor tank 302 and further in the reactor 314 is controlled by controlling the volume of the reject stream 324 which is recirculated back to the reactor tank as a recirculated wastewater stream and by controlling the volume of the blowdown stream 328 which is discharged from the reactor tank 302.
[0073] Similar to the embodiment illustrated in Figurel, the blowdown stream 328 can be blended with the treated wastewater stream 322 to form a treated water stream 321, as illustrated in
[0074] As in the first embodiment, a solution for increasing the conductivity of the wastewater, for example sodium sulfate (Na.sub.2SO.sub.4) is supplied by a pump 330 from a tank 332 to the reactor tank 302 and a pH control solution, for example sodium hydroxide (NaOH) is supplied by a pump 334 from a tank 336. In the embodiments where the separation device uses a membrane for concentrating the contaminants, an antiscalant solution is fed by the pump 352 from the antiscalant solution tank 350 to the effluent wastewater stream and is carried over to the separation device 304 for maintaining the condition of the membrane.
[0075] In the embodiments where the blowdown stream is implemented, the contaminant concentration in the reactor tank and implicitly in the electrochemical reactor can be better controlled. The modelling done using a system like the one illustrated in
[0076] These results represent an improvement over the removal rate achieved under the same electrochemical active area by using a constantly stirred tank reactor with one, two or three stages, known by a person skilled in the art, where, after 72 h of operation, the contaminant concentration in the treated water stream stayed over the required contaminant concentration of 1,000 mg/L TMAH, as illustrated in
[0077] Another embodiment of the present system is illustrated in
[0078] The wastewater is further supplied by pump 415 from the reactor tank 402 to the electrochemical reactor 414 which can comprise several electrochemical cells 416 where the wastewater is electrochemically treated. The reactor effluent stream 427 is fed back to the reactor tank 402.
[0079] An effluent wastewater stream 418 coming out from the reactor tank 402 is fed by a pump 420 to a membrane feed tank 407 and further by a pump 409 to a separation device 404, where soluble and insoluble compounds are filtered from the effluent wastewater stream 418 and the treated wastewater stream 422 flows out of the separation device 404. As in the other embodiments, the membrane used in the separation device 404 can be a reverse osmosis membrane, a nano-filtration membrane, an ultrafiltration membrane or any other type of membrane which separates compounds via molecular size, charge, other characteristics, or via a combination of the above.
[0080] The reject stream 424 which is separated from the effluent wastewater stream 418 flows out of the separation device 404 and back to the conditioning tank 411 as a recirculated water stream to thereby increase the concentration of the contaminant(s) and of the other soluble and insoluble compounds in the incoming wastewater and further in the reactor tank 402 and in the electrochemical reactor 414. In this embodiment, the entire reject stream 424 is returned to the conditioning tank 411 as a recirculated wastewater stream, and it is then supplied to the reactor tank and to the electrochemical reactor. Such embodiments, where there is no blowdown stream and the entire reject stream is returned to the reactor tank is advantageous for those applications where the wastewater to be treated contains organics with strict discharge limits for example and it is beneficial for the system to feed the entire amount of such components back into the system. The same applies for the conductivity enhancing substances which are entirely recycled within the system. In such embodiments, the amount of contaminants which is fed back to the reactor tank and to the reactor is controlled by type and the characteristics of the separation device 404.
[0081] The schematic illustrates symbolically a chemical delivery system 436 which delivers, through a pump 434, the required addition chemicals to the reactor tank 402. Such chemicals can include a solution for increasing the conductivity of the wastewater, for example sodium sulfate (Na.sub.2SO.sub.4), a pH control solution, for example sodium hydroxide (NaOH) and/or an antiscalant or biocide solution for maintaining the condition of the membrane of the separation device 404, if a membrane is used.
[0082] As in the embodiments described above, the soluble and insoluble compounds that are returned to the reactor tank 402 are selected according to the type of the separation device 404 (e.g. the type of membrane used), and therefore the type and quantity of the contaminants and of all the soluble and insoluble compounds returned to the reactor tank 402 and which are carried over to the reactor 414 can be easily controlled.
[0083] As in the other embodiments, an air fan pump 440 pumps a stream of fresh air to the top of the reactor tank 402 to exhaust the gases generated during the wastewater treatment as reactor exhaust 433.
[0084] The system illustrated in
[0085] The advantage of the present system and method is that the concentration of soluble and insoluble compounds in the reactor is decoupled from the concentration of the compounds in the reactor effluent stream and this achieves an improved reactor performance and a higher quality effluent.
[0086] In the present invention the term “soluble and insoluble compounds” is also meant to include various contaminants found in the wastewater which need to be removed through the electrochemical treatment of the wastewater.
[0087] Even if a blowdown stream is illustrated in all the figures presented here, a person skilled in the art would understand, based on the teachings of the present disclosure, that a blowdown stream is not required in all cases for controlling the concentration of the compounds in the reactor tank and in the reactor.
[0088] While particular elements, embodiments and applications of the present invention have been shown and described, it will be understood, of course, that the invention is not limited thereto since modifications may be made by those skilled in the art without departing from the spirit and scope of the present disclosure, particularly in light of the foregoing teachings. Such modifications are to be considered within the purview and scope of the claims appended hereto.
[0089] The various embodiments described above can be combined to provide further embodiments. All of the U.S. patents, U.S. patent application publications, U.S. patent applications, foreign patents, foreign patent applications and non-patent publications referred to in this specification and/or listed in the Application Data Sheet, if any, including U.S. Provisional Patent Application No. 62/750,354, filed Oct. 25, 2018, are incorporated herein by reference, in their entirety. Aspects of the embodiments can be modified, if necessary to employ concepts of the various patents, applications and publications to provide yet further embodiments. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.