MODULAR SPOOL STORAGE DEVICE, MODULAR SUPPORT STRUCTURE AND COMBINATION THEREOF
20220227600 · 2022-07-21
Assignee
Inventors
- Ronny Lambertus Waltherus Nouwens (Schiedam, NL)
- Wouter Johannes Slob (Schiedam, NL)
- Terence Willem August VEHMEIJER (SCHIEDAM, NL)
Cpc classification
B65H57/18
PERFORMING OPERATIONS; TRANSPORTING
B65H49/34
PERFORMING OPERATIONS; TRANSPORTING
B65H75/2263
PERFORMING OPERATIONS; TRANSPORTING
B65H75/24
PERFORMING OPERATIONS; TRANSPORTING
B65H49/28
PERFORMING OPERATIONS; TRANSPORTING
B65H49/321
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/33
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H49/28
PERFORMING OPERATIONS; TRANSPORTING
B65H57/18
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A modular spool storage device is configured to store a length of line, which is configurable between an assembled operational configuration and a disassembled transport configuration. In the assembled operational configuration, the device includes a ring with a U-shaped cross-section. The ring includes multiple ring sections, each ring section having two end faces, each end face being provided with at least one ring connector allowing the assembly of the ring by interconnection of the ring connectors of the multiple ling sections in circumferential direction from the disassembled transport configuration to the assembled operational configuration. The dimensions of a ring section fit into or correspond to that of an ISO shipping container so as to be transportable as or by an ISO shipping container.
Claims
1-42. (canceled)
43. A modular spool storage device configured to store a length of line having a capacity of at least 10 mt, which is configurable between an assembled operational configuration and a disassembled transport configuration, wherein in the assembled operational configuration the device includes a ring with a U-shaped cross-section such that an opening of the U-shaped cross-section faces towards a centre of the ring to receive the length of line, wherein the ring comprises multiple ring sections, each ring section comprising an outer side wall and a top wall and a bottom wall both extending inwardly from the outer side wall, wherein each ring section has two end faces with the outer side wall, the top wall and the bottom wall extending in between the two end faces, each end face being provided with at least one ring connector allowing the assembly of the ring by interconnection of the ring connectors of the multiple ring sections in circumferential direction from the disassembled transport configuration to the assembled operational configuration, and wherein the dimensions of a ring section fit into or correspond to that of an ISO shipping container so as to be transportable as or by an ISO shipping container.
44. The device according to claim 43, wherein each ring section is rectangular shaped, so that the ring sections in the assembled operational configuration form a regular polygon shaped ring.
45. The device according to claim 43, wherein the ring sections have dimensions that fit into or correspond to that of a 20 feet ISO shipping container.
46. The device according to claim 43, wherein each end face comprises one or more ring connectors at or near the outer side wall to be interconnected indirectly with the corresponding one or more ring connectors of an adjacent ring section via one or more corresponding spacers.
47. The device according to claim 46, wherein the one or more spacers are moveable relative to the ring section between an operational position connecting two ring sections together and a transport position thereby allowing the ring section including spacer to have dimensions to fit into or correspond to that of an ISO shipping container.
48. The device according to claim 43, wherein the ring includes at least nine ring sections.
49. The device according to claim 43, wherein each ring section includes a first portion with the top wall and a part of the side wall and a second portion with the bottom wall and another part of the side wall, wherein the first portion and the second portion have an operational configuration in which they are connected to each other to form the U-shaped cross-section, and a transport configuration in which they are connected to each other to have dimensions that fit into or correspond to that of an ISO shipping container.
50. The device according to claim 43, wherein the bottom wall is provided with at least one rail section to engage with a modular support structure.
51. The device according to claim 50, wherein two rail sections are provided, one rail section being arranged at a side wall side of the bottom wall, and the other rail section being arranged at a free end side of the bottom wall.
52. The device according to claim 43, wherein the assembled operational configuration with the opening of the U-shaped cross-section facing towards a centre of the ring is a first assembled operational configuration, and wherein the device is also configurable to a second assembled operational configuration in which the device includes a ring with the opening of the U-shaped cross-section facing away from the centre of the ring to receive the length of line.
53. A modular support structure for supporting a spool storage device configured to store a length of line having a capacity of at least 10 mt, wherein the device includes a ring with a U-shaped cross-section such that an opening of the U-shaped cross-section faces towards a centre of the ring, said support structure being configurable between an assembled operational configuration to support the device in a horizontal orientation and a disassembled transport configuration, wherein in the assembled operational configuration the support structure includes a ring with multiple ring sections, each ring section comprising a frame and at least two rail supports, wherein the frames of each ring section have two outer ends, each outer end being provided with at least one ring connector allowing the assembly of the ring by interconnection of the ring connectors of the multiple ring sections in circumferential direction from the disassembled transport configuration to the assembled operational configuration, and wherein the dimensions of a ring section fit into or correspond to that of an ISO shipping container so as to be transportable as or by an ISO shipping container.
54. The modular support structure according to claim 53, wherein each ring section is rectangularly shaped, so that the ring sections in the assembled operational configuration form a regular polygon shaped ring.
55. The modular support structure according to claim 53, wherein each ring section comprises a rail section having a radius of curvature corresponding to the ring, wherein the at least two rail supports are configured to support the rail section such that the rail section horizontally seen can only move in a circumferential direction, and wherein the rail sections have an upper surface to support the spool storage device.
56. The modular support structure according to claim 55, wherein the support structure is provided with a drive to drive rotation of the rail sections in the assembled operational configuration about the centre of the ring.
57. The modular support structure according to claim 53, wherein each outer end comprises a ring connector at or near an outer side of the ring section to be interconnected indirectly with a corresponding ring connector of an adjacent ring section via a spacer.
58. The modular support structure according to claim 57, wherein the spacer is moveable relative to the ring section between an operational position connecting two ring sections together and a transport position thereby allowing the ring section including spacer to have dimensions to fit into or correspond to that of an ISO shipping container.
59. The modular support structure according to claim 53, wherein the support structure includes a guide to guide a line from inside the ring to outside the ring in the assembled operational configuration, and wherein the guide is arranged between the frame and rail section of a ring section.
60. The modular support structure according to claim 58, wherein one ring connector is provided at each outer end of the frame of a ring section, said one ring connector being arranged at one side of the outer end, said side being an outer side of the ring section in the assembled operational configuration, and wherein the assembled operational configuration with the ring connector being arranged at an outer side of the ring section is a first assembled operational configuration, and wherein the support structure has a second assembled operational configuration with the ring connector being arranged at an inner side of the ring section resulting in a larger diameter of the ring than in the first assembled operational configuration.
61. In combination: the modular spool storage device according to claim 43; a modular support structure for supporting the modular spool storage device, said support structure being configurable between an assembled operational configuration to support the modular spool storage device in a horizontal orientation and a disassembled transport configuration, wherein in the assembled operational configuration the support structure includes a ring with multiple ring sections, each ring section comprising a frame and at least two rail supports, wherein the frames of each ring section have two outer ends, each outer end being provided with at least one ring connector allowing the assembly of the ring by interconnection of the ring connectors of the multiple ring sections in circumferential direction from the disassembled transport configuration to the assembled operational configuration, and wherein the dimensions of a ring section fit into or correspond to that of an ISO shipping container so as to be transportable as or by an ISO shipping container; and a plurality of rail sections in between the modular spool storage device and the modular support structure, said rail sections having a radius of curvature corresponding to the ring of the modular support structure, wherein the at least two rail supports of the ring sections of the modular support structure are configured to support the rail sections such that the rail sections horizontally seen can only move in a circumferential direction, and wherein the rail sections have an upper surface to support the modular spool storage device.
62. The combination according to claim 61, further including one or more spooling devices to unwound a length of line from the modular spool storage device.
Description
[0069] The invention will now be described in a non-limiting way by reference to the accompanying drawings in which like parts are indicated using like reference symbols, and in which:
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[0085] The modular support structure 50 is configurable between an assembled operational configuration as depicted in
[0086]
[0087] The frame 54 in this embodiment is substantially rectangular in shape, seen in plan view, comprising two frame members 54a extending in a longitudinal direction of the frame, and six frame members 54b, 54c between the two frame members 54a. All six frame members 54b, 54c provide rigidity to the frame 54, but the frame members 54b are arranged at the two outer ends of the frame and the frame members 54c are arranged in between the two outer ends and each carry a support 56. Preferably, the frame members 54c have an orientation towards a centre 53 (see
[0088]
[0089] As can be clearly seen in
[0090] In an embodiment, all rollers 56a, 56c, 56e of the supports 56 are passive elements that are rotatable due to frictional engagement with the rail sections 55, and a separate drive (not shown) is provided to engage with the rail 51a to rotate the rail about the centre 53 thereby also rotating the spool storage device 10 when supported on an upper surface of the upper flange 55b of the rail sections 55 of the support structure 50. However, alternatively, or additionally, one or more of the supports 56 may include a drive to rotate one or more of the rollers 56a, 56c, 56e thereby rotating the rail 51 due to frictional engagement between the rail sections 55 and the one or more rollers 56a, 56c, 56e. Preferably, the drive, whether provided separately or integrated in one or more of the supports, stays on the ring section 52 in the disassembled transport configuration and provides sufficient resistance when turned off to hold the rail section still relative to the frame 54 for transport purposes.
[0091] At the two outer ends of the frame 54, the frame 54 is provided with an inner ring connector 54d and an outer ring connector 54e. When assembling the ring 51, each inner ring connector 54d of a ring section 52 is interconnected to the inner ring connector 54d of an adjacent ring section 52, and each outer ring connector 54e of a ring section 52 is interconnected to the outer ring connector 54e of an adjacent ring section 52 using a spacer 54f as shown in
[0092] The modular spool storage device 10 is configured to store a length of line, e.g. cable, rigid or flexible pipeline, umbilicals or the like, as a spool 20 as shown in
[0093] In the assembled operational configuration, the spool storage device 10 includes a ring 11 with multiple, in this case nine, ring sections 12. Although not necessary per se, the ring sections 12 are all substantially identical, so that when assembling the ring 11 it doesn't matter which ring section is where in the ring 11.
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[0095] The ring section 12 further defines two end faces 18, 19 with the outer side wall 14, the top wall 15 and the bottom wall 16 extending between the two end faces 18, 19.
[0096] The end face 18 and the end face 19 each include an upper inner ring connector 21, a lower inner ring connector 22 and an outer ring connector 23. When assembling the ring 11, each upper inner ring connector 21 of a ring section 12 is interconnected to the upper inner ring connector 21 of an adjacent ring section 12, each lower inner ring 22 of a ring section 12 is interconnected to the lower inner ring connector 22 of an adjacent ring section 12, and each outer ring connector 23 of a ring section 12 is interconnected to the outer ring connector 23 of an adjacent ring section 12 using a spacer 24 as shown in
[0097] As can be clearly seen in
[0098] Shown in
[0099] Referring back to
[0100] All ring sections 12, 52 have dimensions that fit into or correspond to that of an ISO shipping container so as to be transportable as or by an ISO shipping container. Hence, when for instance a length of line is needed at an offshore location, it is possible to transport the ring sections 52 as and/or by ISO shipping container to the offshore location and assemble the support structure there from the disassembled transport configuration to the assembled operation configuration as depicted in
[0101] A filled spool storage device may be prepared at another location, e.g. an onshore location by providing the spool storage device in the assembled operational configuration and spooling a length of line in the spool storage device. The spool storage device can then be transported to the offshore location, e.g. using the lines 60 when hoisting the spool storage device, to be supported by the support structure. After unwinding the length of line from the spool storage device, the spool storage device can be disassembled from the assembled operational configuration to the disassembled transport configuration after which the ring sections 12 can be transported back to the onshore location as and/or by ISO shipping container.
[0102] The spacers 24 of the spool storage device may be disconnected and transported separately, but may also be rotated to be parallel to the corresponding end face as shown in
[0103]
[0104] The ring section 12 further defines two end faces 18, 19 with the outer side wall 14, the top wall 15 and the bottom wall 16 extending between the two end faces 18, 19.
[0105] The end face 18 and the end face 19 each include a plurality of ring connectors 23 allowing assembly of a ring by interconnection of the respective ring connectors 23 of a plurality of ring sections in circumferential direction. Hence, each ring connector 23 of a ring section 12 is connected to a respective ring connector 23 of an adjacent ring section 12.
[0106] The ring section 12 of the embodiment of
[0107] An advantage of having an operational and transport configuration of the ring section 12 is that the dimensions can be different. In the transport configuration, the dimensions of the ring section fit into or correspond to that of an ISO shipping container so as to be transportable as or by an ISO shipping container. In the operational configuration, these dimensions do not necessarily need to fit into or correspond to that of an ISO shipping container, so that the dimensions may be increased, e.g. as in the embodiment of
[0108] In this embodiment, a ring section 12 includes at least one rail section 55, in this embodiment two rail sections 55. The two rail sections 55 are both connected to the bottom side 16 and are configured to engage with a modular support structure to guide motion of the ring section 12.
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[0110] In the assembled operational configuration, the device 1 includes a ring 11 formed by multiple ring sections 12, in this embodiment ring sections 12 as shown in
[0111] The ring sections 12 in top view form a regular polygon with each ring section 12 spanning an angle β=22.5 degrees of the ring 11 about a centre 13 and defining an inscribed circle having radius R2 and defining an circumscribed circle having radius R3.
[0112] The rail sections 55 form an inner rail ring 51a and an outer rail ring 51b. Preferably, the rail sections 55 engage each other in the assembled operational configuration aiding in maintaining a circular shape of the ring 11 during use.
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[0115] The frame 54 is substantially rectangular in sheep, seen in plan view, comprising two frame members 54a extending in a longitudinal direction of the frame 54, and three frame members 54b, 54c, between the two frame members 54a. All three frame members 54b, 54c provide rigidity to the frame 54, but the frame members 54b are arranged at the two outer ends of the frame 54 and the frame member 54c is arranged in between the two outer ends.
[0116] At the two outer ends of the frame 54, here as an extension of one of the frame members 54a, ring connectors 54d are provided to interconnect ring sections 52 to form a ring 51 by connecting a ring connector 54d to a corresponding ring connector 54d of an adjacent ring section 52. As the ring 51 is formed by sixteen ring sections, each ring section 52 spans an angle α=22.5 degrees of the ring 51 as shown in
[0117] In this embodiment, the supports 56 are arranged in the middle of frame members 54a and each include two rollers 56a, 56b and two guide elements 57. The two rollers 56a, 56b are configured to moveably support the inner rail ring 51a or the outer rail ring 51b to allow the rail rings 51a, 51b to rotate about a centre 53 of the ring 51. The guide elements 57 are provided to receive a rail ring 51a, 51b in between to limit radial movement of the rail ring 51a and 51b which will aid in maintaining a circular shape of the modular spool storage device 10.
[0118] The position of the supports 56 in the middle of the frame members 54a may provide the advantage that the supports 56 are always in the right position independent of the number of ring sections 52 used to form ring 51.
[0119] When the diameter of the ring 11 of the modular spool storage device 10 and the ring 51 of the modular support structure are matched to each other, in this case by using the same number of ring sections, because the ring sections have a similar length, the spool storage device 10 can rotatably be supported by the support structure as shown in
[0120] The spool storage device 10 in
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[0122] An advantage of the spool storage device 10 and the support structure 50 according to the embodiment of
[0123] A difference between the first and second assembled operational configurations is the diameter of the rings. In the second assembled operational configuration, this diameter is larger. Further, the number of ring sections may be varied to form a respective ring also resulting in different diameters of the rings. The rail sections, whether they are provided as part of the support structure or as part of the spool storage reel, will usually have a fixed radius of curvature, so that they may only be usable for a limited range of diameters of the ring. Hence, rail sections having different radii of curvature may be provided or chosen to match different diameters of the ring. In an embodiment, it may be possible that an outer rail ring in the first assembled operational configuration may be used as inner rail ring in the second assembled operational configuration of either the spool storage device or the support structure.