Independent Wheel Suspension for a Two-Track Vehicle, Axle and Vehicle
20220227192 · 2022-07-21
Inventors
Cpc classification
B60G7/008
PERFORMING OPERATIONS; TRANSPORTING
B60G2200/1422
PERFORMING OPERATIONS; TRANSPORTING
B60G11/08
PERFORMING OPERATIONS; TRANSPORTING
B60G2200/422
PERFORMING OPERATIONS; TRANSPORTING
B60G2206/7101
PERFORMING OPERATIONS; TRANSPORTING
B60G3/10
PERFORMING OPERATIONS; TRANSPORTING
B60G2204/4302
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60G11/08
PERFORMING OPERATIONS; TRANSPORTING
B60G3/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An independent wheel suspension for a two-track vehicle has a wheel carrier, a vibration damper designed and arranged in the manner of a damper strut, and a leaf spring element, which has, in particular, a fiber composite material or is made from a fiber composite material. The leaf spring element is oriented at least approximately in the transverse direction of the vehicle and is designed to provide a suspension function and, together with the vibration damper, to guide a vehicle wheel fastened to the wheel carrier when the independent wheel suspension is installed in a vehicle for functional usage. The leaf spring element is connected, on the wheel carrier end, to the wheel carrier via two rubber bearings, each having a bearing axis and a central bearing point, so as to be rotatable about the respective bearing axis of each rubber bearing and is designed to be connected, on the vehicle body end, to an axle support in a torsion-resistant manner and/or directly to a vehicle body.
Claims
1.-16. (canceled)
17. An independent wheel suspension for a two-track vehicle, comprising: a wheel carrier; a vibration damper configured and arranged in the manner of a damper strut; and a leaf spring element comprising a fiber composite material, wherein the leaf spring element is oriented at least approximately in a vehicle transverse direction and is configured to perform a suspension function and, together with the vibration damper, wheel guidance of a vehicle wheel which is fastened to the wheel carrier in a functional installed state of the independent wheel suspension in a vehicle, and wherein the leaf spring element is attached at a wheel carrier side to the wheel carrier via two rubber bearings with, in each case, one bearing axis and one bearing centerpoint, and, in each case, so as to be rotatable about associated bearing axes of the rubber bearings, and is configured to be attached, at a vehicle body side, fixedly in terms of moments to an axle support and/or directly to a vehicle body, wherein at least one rubber bearing is arranged such that, in relation to the functional installed state of the independent wheel suspension in the vehicle, the associated bearing axis of the rubber bearing is inclined by a defined inclination angle, which differs from 0°, about a vehicle vertical direction relative to a vehicle longitudinal direction.
18. The independent wheel suspension according to claim 16, wherein the leaf spring element is attached at a wheel carrier side to the wheel carrier by way of a further forwardly situated rubber bearing and by way of a further rearwardly situated rubber bearing, the bearing axes of the two rubber bearings are each inclined by a defined inclination angle, which differs from 0°, about the vehicle vertical direction relative to the vehicle longitudinal direction.
19. The independent wheel suspension according to claim 17, wherein the two rubber bearings are arranged and configured such that, under acting longitudinal forces, an elastokinematic rotation of the wheel carrier about a center of rotation situated outside a wheel center in a vehicle transverse direction is effected about an axis parallel to the vehicle vertical direction.
20. The independent wheel suspension according to claim 17, wherein the bearing axis of one of the two rubber bearings is inclined toward the outside of the vehicle.
21. The independent wheel suspension according to claim 20, wherein the inclined bearing axis is the bearing axis of the further forwardly situated rubber bearing.
22. The independent wheel suspension according to claim 17, wherein the bearing axis of one of the two rubber bearings is inclined toward the inside of the vehicle.
23. The independent wheel suspension according to claim 22, wherein the inclined bearing axis is the bearing axis of the further rearwardly situated rubber bearing.
24. The independent wheel suspension according to claim 17, wherein a magnitude of at least one inclination angle of at least one bearing axis is at least 3° and at most 15°.
25. The independent wheel suspension according to claim 24, wherein a magnitude of at least one inclination angle of at least one bearing axis is at least 10°.
26. The independent wheel suspension according to claim 17, wherein at least one of the two bearing axes is additionally tilted by a defined angle relative to a horizontal plane, wherein, one or both bearing axes run so as to be tilted relative to a horizontal plane such that one or both rubber bearings are tilted such that the center of rotation that arises in this case lies, in relation to a functional installed state, in a vehicle in at least one state of the independent wheel suspension, in the roadway plane or below the roadway plane.
27. The independent wheel suspension according to claim 17, wherein the leaf spring element is attached in a warped manner to the wheel carrier, the leaf spring element is configured such that, in an unloaded, uninstalled state of the leaf spring element, a wheel-carrier-side side edge and a vehicle-body-side side edge of the leaf spring element run obliquely with respect to one another with a defined warp angle in between.
28. The independent wheel suspension according to claim 17, wherein the leaf spring element together with its wheel-carrier-side and vehicle-body-side attachment points is offset in the vehicle longitudinal direction toward the rear of the vehicle, such that, a center of area of the leaf spring element and/or a longitudinal central plane, which extends at least approximately in the vehicle transverse direction, of the leaf spring element lies behind a wheel center in a vehicle longitudinal direction.
29. The independent wheel suspension according to claim 17, wherein at least one rubber bearing has an axial stop for limiting an axial deformation travel of the rubber bearing, the axial stop is configured to limit an axial deformation travel of the rubber bearing that is caused by a longitudinal force acting in the direction of the rear of the vehicle.
30. The independent wheel suspension according to claim 29, wherein the axial deformation travel is an axial deformation travel of the rubber bearing that is caused by a braking force acting in the direction of the rear of the vehicle.
31. The independent wheel suspension according to claim 17, wherein at least one rubber bearing is fastened to the wheel carrier by way of an eccentric bolt such that a defined toe angle can be set by rotation of the eccentric bolt about its longitudinal axis.
32. The independent wheel suspension according to claim 30, wherein the eccentric bolt is supported on the wheel carrier, and the wheel carrier is configured such that a displacement of the wheel carrier in the region of the attachment of the rubber bearing in the vehicle transverse direction can be effected by a rotation of the eccentric bolt.
33. The independent wheel suspension according to claim 17, wherein the leaf spring element is attachable at the vehicle body side, fixedly in terms of moments by a force-fitting and form-fitting clamping device, to an axle support or directly to a vehicle body, a vehicle-body-side end region of the leaf spring element has an undulating contour.
34. The independent wheel suspension according to claim 33, wherein the undulating contour is a sinusoidal contour, an L-shaped contour, a sinusoidal contour with an L-shaped end section, or has a folded shape.
35. The independent wheel suspension according to claim 32, further comprising: a clamping device which is fastenable fixedly in terms of moments to an axle support and/or directly to a vehicle body and by which the leaf spring element is attachable at a vehicle body side fixedly in terms of moments to the axle support and/or directly to the vehicle body, wherein the clamping device has a corresponding opposite contour in relation to the contour of the vehicle-body-side end region of the leaf spring element and is configured to, in a functional clamping state, form a force fit and a form fit with the vehicle-body-side end region of the leaf spring element.
36. An axle for a two-track vehicle, comprising: an axle; an independent wheel suspension according to claim 17, wherein the leaf spring element is, at a vehicle body side, attached by way of its vehicle-body-side end region fixedly in terms of moments to an axle support of the axle or to a vehicle body of the vehicle.
37. A vehicle, comprising: A vehicle body; an axle support; and an independent wheel suspension according to claim 17, wherein the leaf spring element is, at a vehicle body side, attached by way of its vehicle-body-side end region fixedly in terms of moments to the axle support of the vehicle and/or directly to the vehicle body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
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[0134] The independent wheel suspension 10 according to the invention has in this case a wheel carrier 1, to which a brake caliper 8 and a brake protector plate 9 are fastened. Furthermore, a lower end of a vibration damper 2, which is configured as a telescopic vibration damper in the manner of a damper strut, is supported on the wheel carrier 1, in particular in front of a wheel center, that is to say further forward than a wheel center, or in front of the wheel axis of rotation, and also in front of the drive shaft 12, in a direction of travel FR, wherein the vibration damper 2 is rigidly attached to the wheel carrier. As in the manner that is common and known from the prior art, the vibration damper 2 may be fastened at its upper end to the vehicle body by means of a support bearing 11.
[0135] The independent wheel suspension 10 furthermore has a leaf spring element 3 which is produced from a fiber composite material, in particular from glass-fiber-reinforced plastic, and which, at its wheel-carrier-side end 3A, is clamped into a clamping device 6 and is fixedly connected to the clamping device 6 by means of bolts 7, which are passed through corresponding through openings in the wheel-carrier-side end region 3A of the leaf spring element and by means of which the required clamping force is imparted.
[0136] By means of two rubber bearings 5A and 5B pressed in the conventional manner into the clamping device 6, in particular by means of a further forwardly situated (front) rubber bearing 5A and a further rearwardly situated (rear) rubber bearing 5B, and the clamping device 6, the leaf spring element 3 is, at the wheel carrier side, attached to the wheel carrier 1 in each case so as to be rotatable or pivotable about the bearing axes (not shown here) of the two rubber bearings 5A and 5B, in particular by means of corresponding bolt-nut connections with bearing bolts 19 and 20, which at their ends are each fixed by means of a corresponding nut.
[0137] Here, the two rubber bearings 5A and 5B are each configured as so-called sleeve rubber bearings 5A and 5B and each have a corresponding inner sleeve 33 (cf.
[0138] By means of its vehicle-body-side end 3B, the leaf spring element 3 is clamped in force-fitting and form-fitting fashion in a clamping device 15, as will be described in more detail further below in conjunction with
[0139] By means of the attachment, configured as described, of the leaf spring element 3 by way of its end regions 3A, 3B to the wheel carrier 1 and to an axle support 4 or to the vehicle body 4, the leaf spring element 3 together with the vibration damper 2 can, aside from its suspension function, also perform a wheel guidance function. Owing to its wheel-guiding function, the leaf spring element 3 can therefore also be referred to as a spring control arm.
[0140] The leaf spring element 3 extends substantially in a vehicle transverse direction Y and, in the case of this independent wheel suspension, as can be seen quite clearly from the figures, is of approximately trapezoidal configuration. Its vehicle-body-side side edge extends in this case substantially in a vehicle longitudinal direction X (see for example
[0141] For advantageous spring characteristics of the leaf spring element 3, the leaf spring element 3 is in this case, in the unloaded state, convexly curved about the vehicle longitudinal direction X, wherein the wheel-carrier-side end of the leaf spring element 3, in particular the wheel-carrier-side end region 3A of the leaf spring element 3, is in this case, in the loaded state, for example in the design situation, situated only slightly above the vehicle-body-side end region 3B of the leaf spring element in a vehicle vertical direction Z (cf. in particular
[0142] According to the invention, at least one of the two rubber bearings 5A and 5B, in particular both rubber bearings 5A and 5B, is/are arranged such that the associated bearing axis 22 or 23 is inclined with a defined inclination angle α about the vehicle vertical direction Z relative to the vehicle longitudinal direction (see in particular
[0143] The inclination according to the invention of the two rubber bearings 5A and 5B, in particular the inclination of their bearing axes 22 and 23 about the vehicle vertical direction Z relative to the vehicle longitudinal direction X, can also be clearly seen in
[0144] By means of the inclination according to the invention of the two rubber bearings 5A and 5B, in particular of their bearing axes 22 and 23 respectively, it is possible, as described in the introduction, to achieve elastokinematic steering characteristics which are advantageous for a rear axle, in particular particularly advantageous toe(-in) characteristics under longitudinal force, in particular under acting braking and drive forces, because such an inclination of the two rubber bearings 5A and 5B has the effect that, under longitudinal force, the toe(-in) angle changes in the manner desired for a rear axle, specifically such that, under braking and lateral forces, the toe-in angle increases, that is to say the independent wheel suspension 10 moves into a toe-in configuration, and, under drive forces, the toe-out angle increases, that is to say the independent wheel suspension 10 moves into a toe-out configuration.
[0145] From
[0146] As can be seen from
[0147] Depending on the magnitude of the inclination angle α of the bearing axes 22 and 23 and the rubber bearing support base, that is to say the spacing of the bearing centerpoints of the rubber bearings 5A and 5B in the vehicle longitudinal direction X, the result is a center of rotation P which is situated further outside the vehicle or closer to the vehicle wheel. That is to say, by means of the inclination angle α, it is possible to set a spacing of the center of rotation to the bearing centerpoints 24, 25, and thus to targetedly influence the toe(-in) characteristics, in particular under longitudinal force.
[0148] In this design example, the front rubber bearing 5A or its bearing axis 22 is inclined toward the outside of the vehicle by an absolute angle of +10°, and the rear rubber bearing 5B is inclined toward the inside of the vehicle by an absolute angle of −10°. That is to say, the two rubber bearings 5A and 5B are each inclined by the same angular amount of 10°, but in opposite directions. These inclination angles α have proven to be particularly advantageous for the embodiment shown, in particular in conjunction with the selected length of a wheel-carrier-side support base of 200 mm.
[0149] As can be seen from
[0150] The vehicle-body-side attachment, which is fixed in terms of moments, of the leaf spring element 3 by means of the clamping device 15 is, in the design example shown, likewise configured and arranged such that the vehicle-body-side end, or the vehicle-body-side end region 3B, of the leaf spring element 3 is situated in a horizontal plane.
[0151] In some cases, it may however be advantageous, in particular with regard to a vehicle movement about the vehicle transverse direction Y, that is to say with regard to a pitching movement of the vehicle, if the leaf spring element 3 is, at the vehicle body side, likewise tilted about a horizontal plane in the vehicle longitudinal direction X, wherein, in the case of a rear axle, for advantageous influencing of the pitching characteristics of a vehicle, the leaf spring element 3 is preferably, at the vehicle body side, tilted so as to slope downward toward the rear.
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[0153] Instead of arranging the bearing centerpoints 24 and 25 of the two rubber bearings 5A and 5B so as to be offset in the vehicle vertical direction Z, as described above, it is alternatively or additionally also possible for the leaf spring element 3 to be of warped configuration, as is schematically illustrated in
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[0155] It is furthermore possible to particularly clearly see the force-fitting and form-fitting clamping connection between the vehicle-body-side end region 3B of the leaf spring element 3 and the clamping device 15. In this design example, for this purpose, the leaf spring element 3 has a sinusoidal contour at its vehicle-body-side end, in particular in its vehicle-body-side end region 3B, and the clamping device 15 has a corresponding counterpart contour. By means of these contours, it is possible to particularly effectively prevent the vehicle-body-side end region 3B of the leaf spring element 3 from slipping through or out of the clamping device 15. An intense force fit and form fit are furthermore possible owing to the sinusoidal contour. With this embodiment, it is possible to realize a particularly good force-fitting and form-fitting clamping connection and thus provide a secure vehicle-body-side attachment that is fixed in terms of moments. By means of the bolts 16, the required clamping force can be imparted, and the clamping device can be fastened to the rear-axle support 4.
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[0157] Since it is commonly the case that no adjustable-length track rods for toe(-in) adjustment are present at a rear axle, other measures are necessary in order to allow a toe adjustment. In the described design example of a rear axle 100 according to the invention, it is therefore the case, for this reason, that at the front rubber bearing 5A, the bolt-nut connection is produced by means of an eccentric bolt 19, which is supported in a corresponding contour 1 on the wheel carrier, which can be seen in particular from
[0158] From
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[0160] The front rubber bearing 5A is likewise configured in this manner. The rubber bearings 5A and 5B are each pressed by way of their outer sleeve 34 into the clamping device 6 and fixedly connected by way of their inner sleeve 33 to the wheel carrier 1 (by means of the bolt-nut connections, not illustrated here, by means of the bearing bolts 19 and 20).
[0161] In order to limit an axial deformation travel of the rubber bearing 5B under braking force, the rubber bearing 5B has, at its front side, an axial stop 36 which is formed by an L-shaped collar or a type of flange of the outer sleeve 34, which extends radially with respect to the bearing axis 22 of the rubber bearing 5A and on which the wheel carrier 1 can be supported when the maximum admissible deformation travel resulting from a braking force FB acting toward the rear is reached.
[0162] Until the maximum admissible deformation travel is reached, an axial stop buffer 37, which is present between the axial stop 36 and a support surface 38 of the wheel carrier 1, and which is likewise produced from an elastomer material and is in particular formed integrally with the elastomer ring 35 between the inner sleeve 33 and the outer sleeve 34, is still effective.
[0163] By contrast, in the opposite direction, the rubber bearing 5B has no axial stop, such that a deformation in the opposite direction is possible in unimpeded fashion. Here, the stop buffer 37 is dimensioned such that, under the maximum drive force, the maximum deformation travel is not fully utilized.
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[0165] Here, the two rubber bearings 5A and 5B are arranged such that their bearing axes 22 and 23 are in each case arranged so as to be tilted relative to the horizontal in addition to the inclination with respect to the vehicle longitudinal direction X, wherein, in the design example in
[0166] During braking, owing to the elasticities in the wheel suspension, an angle of twist of the wheel 39 about the wheel axis D arises owing to the moment composed of braking force FB and supporting force in the rubber bearings 5A and 5B of spring control arm 3 and vibration damper (not shown here). This angle of twist, also referred to as windup angle, or this twist, also referred to as “windup”, of the wheel 39 under longitudinal force, in particular during braking, can lead to so-called “stick-slip effects” in the tire contact patch and consequently to resonance phenomena with high component loads.
[0167] If, as illustrated in
[0168] If, with regard to the cardanic angles that arise during the deflection and rebound movements, the rubber bearings 5A and 5B are tilted relative to the horizontal so as to result in a center of rotation P which lies below the roadway plane, and thus below the tire-contact point A, in the vehicle vertical direction Z, as illustrated in
[0169] In addition to the described embodiment possibilities according to the invention, it is basically the case that various modifications, in particular of a structural nature, are possible without departing from the content of the patent claims.
LIST OF REFERENCE DESIGNATIONS
[0170] 100 Rear axle according to the invention [0171] 10, 10′, 10″ Independent wheel suspension according to the invention [0172] 1 Wheel carrier [0173] 2 Vibration damper [0174] 3, 3′, 3″ Leaf spring element [0175] 3A Wheel-carrier-side end region of the leaf spring element [0176] 3B Vehicle-body-side end region of the leaf spring element [0177] 4 Rear-axle support or vehicle body [0178] 5A Further forwardly situated (front) rubber bearing [0179] 5B Further rearwardly situated (rear) rubber bearing [0180] 6 Wheel-carrier-side clamping device [0181] 7 Bolts [0182] 8 Brake caliper [0183] 9 Brake protector plate [0184] 11 Support bearing [0185] 12 Drive shaft [0186] 13 Front transverse member of the rear-axle support [0187] 14 Rear transverse member of the rear-axle support [0188] 15 Vehicle-body-side clamping device [0189] 16 Bolts [0190] 17 Longitudinal strut of the rear-axle support [0191] 18 Longitudinal strut of the rear-axle support [0192] 19 Bearing bolt of the front rubber bearing/eccentric bolt [0193] 20 Bearing bolt of the rear rubber bearing [0194] 21 Wheel bearing flange [0195] 22 Bearing axis of the front rubber bearing [0196] 23 Bearing axis of the rear rubber bearing [0197] 24 Bearing centerpoint of the front rubber bearing [0198] 25 Bearing centerpoint of the rear rubber bearing [0199] 26 Center half-line of the front rubber bearing [0200] 27 Center half-line of the rear rubber bearing [0201] 28 Damper strut axis [0202] 29, 29′ Wheel-carrier-side side edge of the leaf spring element [0203] 30 Vehicle-body-side side edge of the leaf spring element [0204] 31 Nuts of the wheel-carrier-side clamping device [0205] 32 Brake disk [0206] 33 Inner sleeve [0207] 34 Outer sleeve [0208] 35 Elastomer ring [0209] 36 Axial stop [0210] 37 Axial stop buffer [0211] 38 Support surface on wheel carrier [0212] 39 Wheel [0213] α Angle of inclination of the bearing axis of the rubber bearing about the vehicle vertical direction relative to the vehicle longitudinal direction [0214] δ Warp angle [0215] A Tire-contact point [0216] D Wheel axis of rotation [0217] FB Braking force [0218] FR Direction of travel (forward) [0219] L Longitudinal central plane of the leaf spring element [0220] P Center of rotation [0221] X Vehicle longitudinal direction [0222] Y Vehicle transverse direction [0223] Z Vehicle vertical direction