PIPE JOINT APPLICATOR AND METHOD FOR PRODUCING A JOINT
20220227070 · 2022-07-21
Assignee
Inventors
Cpc classification
F16L2201/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C66/1122
PERFORMING OPERATIONS; TRANSPORTING
F16L47/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C66/9516
PERFORMING OPERATIONS; TRANSPORTING
B29C66/5221
PERFORMING OPERATIONS; TRANSPORTING
B29C66/9121
PERFORMING OPERATIONS; TRANSPORTING
B29C65/7832
PERFORMING OPERATIONS; TRANSPORTING
B29C66/9672
PERFORMING OPERATIONS; TRANSPORTING
B29C65/7805
PERFORMING OPERATIONS; TRANSPORTING
B29C65/7802
PERFORMING OPERATIONS; TRANSPORTING
F16L2201/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C65/76
PERFORMING OPERATIONS; TRANSPORTING
B29C66/9141
PERFORMING OPERATIONS; TRANSPORTING
F16L47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C66/5229
PERFORMING OPERATIONS; TRANSPORTING
B29C66/73921
PERFORMING OPERATIONS; TRANSPORTING
B29C66/961
PERFORMING OPERATIONS; TRANSPORTING
B29C66/9221
PERFORMING OPERATIONS; TRANSPORTING
F16L2201/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C66/9674
PERFORMING OPERATIONS; TRANSPORTING
F16L21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B29C65/00
PERFORMING OPERATIONS; TRANSPORTING
B29C65/78
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The disclosure relates to a pipe joint applicator with a control device and a method for producing a joint between a first pipe element and a second pipe element. The pipe joint applicator with a control device thereby detects actual process parameters via means for actual value detecting. The pipe joint applicator with a control device and the method determines therefrom the target process parameters for process control means for controlling the process parameters to be delivered to a pipe joint to be made. The pipe joint applicator with a control device optionally compares at least one actual value of the process parameters to at least one target process parameter and, in the event of deviation from at least one tolerance value range, issues an alarm to the user and/or generates an error protocol.
Claims
1.-15. (canceled)
16. A pipe joint applicator with a control device (100) for a process control means (200) for controlling process parameters (210) to be delivered to a pipe joint (1) to be produced for controlling controllable means for producing a permanent and/or detachable pipe joint (6, 6′, 7, 7′) of two pipe elements (4, 5), wherein the pipe joint applicator with the control device (100) comprises a means for actual value detection (300) which detects at least one actual value of the process parameters (10, 10′) and determines therefrom a target process parameter (110) with which the process control means (200) can be controlled.
17. The pipe joint applicator with the control device (100) according to claim 16, wherein at least one actual value of the process parameters (10, 10′) is comparable to at least one target process parameter (110).
18. The pipe joint applicator with the control device (100) according to claim 17, wherein in an event of a deviation of at least one actual value of the process parameters (10, 10′) from at least one tolerance value range of a target process parameter (110), an alarm can be output to a user (2) via an interface for input from the user and/or for output to a user (20).
19. The pipe joint applicator with the control device (100) according to claim 17, wherein in an event of a deviation of at least one actual value of the process parameters (10, 10′) from at least one tolerance value range of a target process parameter (110), an error protocol can be generated by a control unit (105) of the pipe joint applicator with control device (100) and can be output to a user (2) or stored in a nearby or remote computer (400).
20. The pipe joint applicator with the control device (100) according to claim 16, wherein the means for actual value detecting (300) comprises a sensor for detecting a pressure of a fluid medium for controlling the controllable means for making the permanent and/or detachable pipe joint (6, 6′, 7, 7′).
21. The pipe joint applicator with the control device (100) according to claim 16, wherein the means for actual value detection (300) comprises an acoustic/electric vibration transducer or mechanical/electric vibration transducer within a frequency range of 5 Hz to 100 kHz for detecting a structure-borne sound and/or a temporal course of the structure-borne sound (10, 10′) and/or a spatial sound and/or a temporal spatial sound progression (10, 10′) in a pipe connection region during the control of the controllable means for producing the permanent and/or detachable pipe joint (6, 6′, 7, 7′) in the pipe connection region (1).
22. The pipe joint applicator with the control device (100) according to claim 16, wherein the means for actual value detecting (300) comprises a force sensor and/or a torque sensor for detecting the process parameter (10, 10′) applied to the means for producing the permanent and/or detachable pipe joint (6, 6′, 7, 7′) for closing or opening a force-locking connection and/or form-locking connection of pipe ends of a first pipe element (4) to a second pipe element (5), or the process parameters (10, 10′) of a controlling force or a controlling torque or a force or torque characteristic over time.
23. The pipe joint applicator with the control device (100) according to claim 16, wherein the means for actual value detecting (300) comprises a temperature sensor for detecting a temperature or a temperature profile during the control of the controllable means for producing the permanent and/or detachable pipe joints (6, 6′, 7, 7′) in a region of the pipe joint (1).
24. The pipe joint applicator with the control device (100) according to claim 16, wherein the means for actual value detecting (300) comprises a sensor for optical coding and/or a sensor for text recognition and/or an RFID reader for detecting material properties and/or dimensions of the pipe elements (4, 5) to be joined and/or of a sleeve (3, 3′).
25. The pipe joint applicator with the control device (100) according to claim 16, wherein the means for actual value detecting (300) comprises a GPS sensor for detecting a position of the pipe joint in three-dimensional space with respect to the reference system earth and/or a timer for detecting a time stamp.
26. The pipe joint applicator with a control device (100) according to claim 16, wherein the means for actual value detecting (300) comprises means for detecting a user's personal identification data, a magnetic stripe reader, a bar code reader and/or an input keyboard.
27. The pipe joint applicator with the control device (100) according to claim 16, wherein in a pipe connection region for contactless detection of ends of plastic pipes at one or both pipe ends of a first pipe element (4) and a second pipe element (5) of the two pipe elements to be connected and/or in a sleeve (3) at least one means for position detection (304, 305) is attached, wherein the means for position detection (304, 305) changes its position until a correct position is reached or when a correct position of a pipe element (4, 5) is reached, and the change in position can be detected as an actual value of the process parameters (10′) inductively, capacitively or magnetically via a proximity sensor within the means for actual value detecting (300).
28. A system for producing a joint between a first pipe element (4) and a second pipe element (5) via a sleeve (3), wherein the sleeve (3) comprises a plug-in sleeve with a clamping element, which has a clamping element that can be coupled in thrust in a longitudinal direction of the plug-in sleeve, the clamping element being shaped and formed such that, when an axial force is applied by means of a fluid pressure medium, it exerts its clamping action in the form of a snap-on function on the first pipe element (4) and the second pipe element (5) comprising a process control means (200) in the form of a compressed air valve controllable by means of a target process parameter (110), by means of which a process parameter (210) in the form of a controlled course of compressed air can be applied to the controllable means for producing a permanent and/or detachable pipe connection (6, 6′, 7, 7′) of the plug-in sleeve wherein a clamping action in the form of a snap-in function can be exerted on the first pipe element (4) and the second pipe element (5), comprising means for actual value detecting (300) at least one of the actual process parameters (10, 10′) in the form of a compressed air flow at the controllable means for producing a permanent and/or detachable pipe joint (6, 6′, 7, 7′), which delivers the actual process parameters (10, 10′) as electrical actual value process parameters (310) to a control unit (105) of a pipe joint applicator with a control device (100) which determines the target process parameters (110) for controlling the process control means (200) from the electrical actual value process parameters (310) and optionally compares at least one electrical actual value process parameter (310) with at least one target process parameter (110) and, in an event of a deviation from a defined tolerance band, issues an alarm to a user (2) and/or issues an error protocol and/or stores it.
29. A method of producing a joint between a first pipe element (4) and a second pipe element (5) by a joint connected in self-substance manner or sleeve (3, 3′) comprising the following steps: detecting information for identifying the pipe elements (4, 5), and optionally the sleeve (3, 3′), determining a target process parameters (110) for controlling the process control means (200), applying process parameters (210) to the controllable means for producing a permanent and/or detachable pipe joint (6, 6′, 7, 7′) of a first and/or a second pipe element (4, 5) with respect to a butt joint or sleeve (3, 3′), optional detection of the actual values (10, 10′) of the process parameters (210) applied to the controllable means for producing a permanent and/or detachable pipe joint (6, 6′, 7, 7′) of a first and/or a second pipe element with respect to a blunt joint connected in self-substance manner or a sleeve (3, 3′), optional comparison of the actual values (10, 10′) of the process parameters (210) applied to the controllable means for producing permanent and/or detachable pipe joints (6, 6′, 7, 7′) of a first and/or a second pipe element (4, 5) with respect to a butt joint connected in self-substance manner or a sleeve (3, 3′) with a tolerance band for the target process parameters (110), optionally outputting a result to a user via a display device and/or optionally documenting the result in a data storage device or via a printer.
30. The method according to claim 29, further comprising: detecting personal identification data of the user, detecting and storing a time and/or a geographical position at a moment of establishment of the joint.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0074] In the following, embodiments of the invention are described with reference to figures. These figures show:
[0075]
[0076]
[0077]
[0078]
[0079]
DETAILED DESCRIPTION
[0080] Embodiments of the present disclosure are described below by way of example only. These examples represent the best ways of putting the invention into practice that are presently known to the applicant, although of course these are not the only ways in which this could be accomplished. The description sets forth the functions of the example and the sequence of steps for designing and operating the example. However, the same or equivalent functions and sequences may be obtained from other examples.
[0081]
[0082] The sensors for detecting the actual values optionally comprise an inductive sensor and/or a capacitive sensor and/or a magnetic sensor (not shown) for absolute position detection of the pipe ends of the first pipe element 4 and of the second pipe element 5 in space and/or for relative position detection of the pipe ends of the first pipe element 4 and of the second pipe element 5 with respect to each other and/or for relative position detection of at least one of the pipe ends of the first pipe element 4 and of the second pipe element 5 with respect to the sleeve 3. Inductive, capacitive or magnetic markings (not shown) can be applied to the pipe ends for assistance. Inductive, capacitive or magnetic markings may comprise absolute and or relative codes on the pipe ends for determining the position of the pipe ends.
[0083] For contactless detection of the ends of plastic pipes, a metal body, for example a metal ball or a metal strip, can be attached as a means for position detection 304, 305 at a defined point on one or both pipe ends of the first pipe element 4 and the second pipe element 5 of the pipe elements to be joined and/or in the sleeve 3. Advantageously, the means for position detection 304, 305 changes its position until the correct position is reached or when a correct position of a pipe element 4, 5 is reached. This change in position can be detected as an actual value of the process parameters 10′ directly or from outside through the wall of a pipe 4, 5 or the sleeve 3 inductively, capacitively or magnetically via a proximity sensor within the means for actual value detecting 300.
[0084] The means for position detection 304, 305 are also advantageously applicable in the case of a butt joint of a first pipe element 4 with a second pipe element 5, according to
[0085] The pipe joint applicator with a control device 100 comprises in the pipe connection region for a contactless detection of the ends of plastic pipes at one or both pipe ends of the first pipe element 4 and the second pipe element 5 of the pipe elements to be connected and/or in the sleeve 3 at least one means for position detection 304, 305, wherein the means for position detecting 304, 305 changes its position until the correct position is reached or when a correct position of a pipe element 4, 5 is reached, and the change in position is detected inductively, capacitively or magnetically as an actual value of the process parameters 10′ via a proximity sensor within the means for actual value detecting 300.
[0086] A sleeve 3 is either a component which accommodates one end of a first pipe element 4 and one end of a second pipe element 5, or a sleeve 3′ formed by a defined widening (shown in
[0087] A permanent pipe joint is produced after an initially not yet permanent pipe joint has been produced via means for producing a permanent pipe joint 6, 6′, 7, 7′. Optionally, the pipe joint can be detachable again.
[0088] The means for producing a permanent pipe joint and/or detachable pipe joint comprise process control means 200 (shown in
[0089] The process control means 200 (shown in
[0090] The process parameters 210 to be supplied by the process control means 200 to the pipe joint 1 to be produced for controlling the controllable means for producing a permanent and/or detachable pipe joint 6, 6′, 7, 7′ of two pipe elements 4, 5 by means of a sleeve 3 comprise for example [0091] the feed for producing a defined depth of penetration of a first pipe element 4 and/or a second pipe element 5 into the sleeve 3 or a defined depth of penetration of the first pipe element 4 into the sleeve 3′ provided by the second pipe element 5, [0092] the torque between the sleeve 3, 3′ and a first pipe element 4 and/or second pipe element 5 acting screw joint, for example generated by an electrically, pneumatically or hydraulically operated manual screwdriver with a screwdriver attachment suitable for the means for producing the permanent pipe joint, [0093] the pneumatic and/or hydraulic control pressure of a fluid for controlling a clamping action of the means for producing the permanent pipe joint 6, 6′, 7, 7′, for example for a plug-in sleeve operating in accordance with European patent EP 3 120 064 B 1, applied, for example, via a mechanically or electrically controllable valve for controlling compressed air which is supplied from a compressed-air reservoir via a compressed-air hose, or supplied from a compressed-air cartridge, [0094] the material composition of a joining agent, such as the composition of a welding electrode, its dosage and feed rate and/or a shielding gas composition, or the dosage and composition of a soldering agent and/or a flux, [0095] the heat supplied or dissipated to produce a defined temperature at a controllable means for producing a permanent and/or detachable pipe joint 6, 6′, 7, 7′, for example by means of a force-fit joint and/or a form-fit joint and/or a material-fit joint, for example a welded or brazed joint, [0096] the mixing and/or metering of adhesive components and, if necessary, the duration and intensity of the supply of curing radiation, such as ultraviolet light, for curing an adhesive joint, [0097] frequency, amplitude, distance and temporal profile of an ultrasonic welding device for plastic, [0098] amplitude, distance and temporal profile of a laser welding device for plastic.
[0099] The pipe joint applicator with a control device 100 (shown in
[0100] The target process parameters 110 are either output directly to the process control means 200 by the pipe joint applicator with a control device 100, or the target process parameters 110 are output manually to the process control means 200 by a user 2 via an optional manual interface 120 while specifying the target process parameters 110 from the pipe joint applicator with a control device 100. The target process parameters 110 determined by the pipe joint applicator with a control device 100 are specified via an interface for input from the user and/or output to the user 20 or via an interface to a computer 410 and via an output device of a computer 400, for example, the display and/or speaker or headphones of a smartphone or tablet PC or via a display or output device such as a printer of the computer 400.
[0101] The target process parameter 110 can optionally be input by a user 2 via an interface for input from the user and/or output to the user 20 to the pipe joint applicator with a control device 100, or it is determined by a control unit 105 of the pipe joint applicator with a control device 100 and transmitted as the target process parameter 110 to the process control means 200 for generating the process parameter 210 to the controllable means for producing a permanent and/or detachable joint 6, 6′, 7, 7′ of a first pipe element 4 and/or a second pipe element 5, for example in the form of a force-locking joint and/or a form-fitting joint and/or a material-locking joint with respect to a sleeve.
[0102] The means for actual value detecting 300 optionally comprises sensors for detecting the material properties and/or dimensions of the pipe elements to be joined. This data is provided, for example, via identification means 301, 302, 303, which may be attached to the sleeve 3 and/or to one or both of the pipe elements 4, 5 to be joined, or it may be retrieved from a database or entered manually by the user 2. The sensors may comprise, for example, barcode scanners, RFID receivers or an input keyboard or an interface to a computer, such as a tablet PC or a smartphone for retrieving this data from a database or for manually detecting the material properties and/or dimensions of the pipe elements 4, 5 to be joined.
[0103]
[0104]
[0105] The sensors for detecting the actual values 300 optionally comprise an inductive sensor and/or a capacitive sensor and/or a magnetic sensor (not shown) for absolute position detection of the pipe ends of the first pipe element 4 and the second pipe element 5 in space and/or for relative position detection of the pipe ends of the first pipe element 4 and the second pipe element 5 with respect to each other. Inductive, capacitive or magnetic markings (not shown) can be applied to the pipe ends for assistance. Inductive, capacitive or magnetic markings may comprise absolute and or relative codes on the pipe ends for determining the position of the pipe ends.
[0106] For contactless detection of the ends of plastic pipes, a metal body, for example a metal ball or a metal strip, can be attached as an indicator at a defined point on one or both pipe ends of the first pipe element 4 and the second pipe element 5 of the pipe elements to be joined as means for position detection 304, 305.
[0107] The means for position detection 304, 305 are advantageously applicable in particular also in the case of a butt joint of a first pipe element 4 with a second pipe element 5.
[0108] The pipe joint applicator with a control device 100 comprises in the pipe connection region therefor for contactless detection of the ends of plastic pipes at one or both pipe ends of the first pipe element 4 and the second pipe element 5 of the pipe elements to be connected at least one means for position detection 304, 305, wherein the means for position detection 304, 305 changes its position until the correct position of a pipe element 4, 5 is reached and the change in position is detected inductively, capacitively or magnetically as an actual value of the process parameters 10′ via a proximity sensor within the means for actual value detection 300.
[0109] A permanent pipe joint is produced after producing an initially not yet permanent pipe joint by defined positioning of the first pipe element with respect to the second pipe element via means for producing a permanent pipe joint 6, 6′.
[0110] In this context, the means for producing a permanent pipe joint comprise process control means 200 (shown in
[0111] The process control means 200 (shown in
[0112] The process parameters 210 to be delivered by the process control means 200 to the pipe joint 1 to be produced for controlling the controllable means for producing a permanent pipe joint 6, 6′ of two pipe elements 4, 5 comprise for example [0113] the feed for producing a defined position of a first pipe element 4 and/or a second pipe element 5 in the pipe connection region [0114] the material composition of a joining agent such as the composition of a welding electrode, its dosage and feed and/or a shielding gas composition or the dosage and composition of a solder and/or a flux, [0115] the supplied or dissipated heat for producing a defined temperature at a controllable means for producing a permanent, material-locking pipe joint 6, 6′, for example a welded or brazed joint, [0116] the mixing and/or metering of adhesive components and, if necessary, the duration and intensity of the supply of curing radiation, such as ultraviolet light, for curing an adhesive joint, [0117] frequency, amplitude, distance and temporal profile of an ultrasonic welding device for plastic, [0118] amplitude, distance and temporal profile of a laser welding device.
[0119] The pipe joint applicator with a control device 100 (shown in
[0120] The target process parameters 110 are either output directly to the process control means 200 by the pipe joint applicator with a control device 100, or the target process parameters 110 are output manually to the process control means 200 by a user 2 via an optional manual interface 120 while specifying the target process parameters 110 from the pipe joint applicator with a control device 100. The target process parameters 110 determined by the pipe joint applicator with a control device 100 are specified via an interface for input from the user and/or output to the user 20 or via an interface to a computer 410 and via an output device of a computer 400, for example, the display and/or speaker or headphones of a smartphone or tablet PC or via a display or output device such as a printer of the computer 400.
[0121] The target process parameter 110 may optionally be input by a user 2 via an interface for input from the user and/or output to the user 20 to the pipe joint applicator having a control device 100, or it may be determined by a control unit 105 of the pipe joint applicator having a control device 100 and provided as the target process parameter 110 to the process control means 200 for generating the process parameter 210 to the controllable means for producing a permanent material joint connected 6, 6′ of a first pipe element 4 to a second pipe element 5.
[0122] The means for actual value detecting 300 optionally comprises sensors for detecting the material properties and/or dimensions of the pipe elements to be joined. This data is provided, for example, via identification means 302, 303, which may be attached to one or both of the pipe elements 4, 5 to be joined, or it may be retrieved from a database or manually entered by the user 2. The sensors may comprise, for example, a barcode scanner, a character recognizer, a camera, RFID receivers or an input keyboard or an interface to a computer, such as a tablet PC or a smartphone for retrieving this data from a database or for manually detecting the material properties and/or dimensions of the pipe elements 4, 5 to be joined.
[0123]
[0124] A permanent pipe joint is produced after producing an initially not yet permanent pipe joint via means for producing a permanent pipe joint 6, 6′, 7, 7′ (shown in
[0125] The means for producing a permanent and/or detachable pipe joint 6, 6′, 7, 7′ are thereby controlled by the process control means 200 for producing a permanent and/or detachable joint of two pipe ends. The process control means 200 comprises, for example, force- or torque-controlled means for closing or opening screw connections, force- or torque-controlled means for closing or opening clamping sleeves, controllable welding devices or controllable soldering devices, mechanically, hydraulically, pneumatically or electrically controllable shrinking or pressing devices, in particular also those for actuating plug-in sleeves operating in accordance with European patent EP 3 120 064 B1 or adhesive metering and holding devices for joining two pipe elements 4, 5.
[0126] The pipe joint applicator with a control device 100 determines on the basis of electrical actual values of the process parameters 310, which are output by the means for actual value detecting 300 from, for example, the marking means 301, 302, 303 (shown in
[0127] Target process parameters 110 comprise, for example, electrical, mechanical, hydraulic or pneumatic signals for operating the process control means 200 to control the controllable means for producing a permanent and/or detachable pipe joint 6, 6′, 7, 7′, in particular a resultant pressure or pressure profile over time applied to the means for closing or opening clamping sleeves.
[0128] The process control means 200 comprises, for example, a screw actuator, for example a cordless screwdriver or an otherwise electrically or pneumatically or hydraulically operated screwdriving tool with a defined controllable torque and/or defined torque curve, a compressed air generator with a defined controllable working pressure and defined working pressure curve within a fluid pressure medium, for example a metering gun connected to a pressure vessel with a fluid pressure medium under defined pressure, or an electrically or pneumatically or hydraulically operable compressed air valve, or a manual compressor, or a disposable or reusable cartridge, or a pressure cartridge, a pneumatic or hydraulic pressure generator with a defined controllable working pressure and defined working pressure curve within a fluid pressure medium, an actuator comprising a mechanically, electrically, pneumatically or hydraulically controllable valve for controlling the flow rate and/or the pressure of a fluid pressure medium in particular a generator and/or an actuator for generating a pressure and a defined pressure curve, for example a pulse or another temporal curve within a fluid pressure medium for controlling a plug-in sleeve 3 according to European patent EP 3 120 064 B1, an adhesive metering device with controllable concentration and quantity of a single- or multi-component adhesive, a controllable feed device with defined control of the position of a pipe component 4, 5 with respect to the position in the pipe connection region, a soldering device with controllable temperature and temperature profile, a welding device with controllable temperature and temperature profile and optionally with controllable supply of a welding electrode and optional control of a shielding gas supply, a laser welding device with controllable temperature and temperature profile or an ultrasonic welding device with controllable temperature and temperature profile, optionally with controllable working frequency and/or working amplitude.
[0129] The process parameters 210 to be supplied by the process control means 200 to the pipe joint 1 to be produced for controlling the controllable means for producing a permanent and/or detachable pipe joint 6, 6′, 7, 7′ of two pipe elements 4, 5 are described by way of example in the description of
[0130] The pipe joint applicator with a control device 100 uses the target process parameters 110 to control the process control means 200 to meter the process parameters 210, either directly or via specifications to the user 2.
[0131] The pipe joint applicator with a control device 100 comprises means for actual value detecting 300 of the process parameters 210. The means for actual value detecting 300 converts the actual values 10, 10′ of the process parameters 210 into electrical actual values of the process parameters 310, which are fed back to the control unit 105 of the pipe joint applicator with a control device 100 for further processing.
[0132] The target process parameter 110 can optionally be input by a user 2 via the interface for input from the user and/or output to the user 20 to the pipe joint applicator with a control device 100, or it is determined by a control unit 105 of the pipe joint applicator with a control device 100 and provided as the target process parameter 110 to the process control means 200 for generating the process parameter 210 to the controllable means for producing a permanent and/or detachable joint 6, 6′, 7, 7′ of a first and/or a second pipe element 4, 5, for example in the form of a force-fit joint and/or a form-fit joint and/or a material-fit joint, is provided.
[0133] The means for actual value detecting 300 optionally comprises sensors for detecting the material properties and/or the dimensions of the pipe elements 4, 5 and/or the sleeve 3, 3′ to be joined. This data is provided, for example, via identification means 301, 302, 303 (shown in
[0134] In the illustrated example, the pipe joint applicator with a control device 100 comprises an interface to the computer 410 through which the pipe joint applicator with a control device 100 is connected to a nearby or remote computer 400.
[0135] In this example, the pipe joint applicator with a control device 100 comprises an electronic control unit 105 in addition to the option of manual operability by the user 2 via the interface for input from the user and/or output to the user 20 or via the optional manual interface 120.
[0136] The control unit 105 comprises an analog computer with at least one input and output interface or advantageously a digital computer with signal processor, program memory, data memory and at least one input and output interface 20, 410.
[0137] Advantageously, the control unit 105 comprises a computer with data and program memory and/or an interface to a computer 410, for example a smartphone, tablet PC and/or a server and/or via an interface for input from the user and/or output to the user 20 for controlling the process parameters 210 and for controlling the target process parameters 110 and via an interface for detecting the actual electrical values of the process parameters 310.
[0138] In this regard, the control unit 105 comprises interfaces to the sensors of the means for actual value detecting 300 and the interface for input from the user and/or output to the user 20.
[0139] The means for actual value detecting 300 comprises sensors for detecting the actual values of the process parameters 10, 10′ of the process parameters 210 applied to the controllable means for producing permanent and/or detachable pipe joints 6, 6′, 7, 7′ of a first pipe element 4 and/or a second pipe element 5 with respect to a sleeve 3, 3′.
[0140] The sensors of the means for actual value detecting 300 can also detect personal data or the identification of the user 2 as the actual value of the process parameters 10,10′, for example via an RFID reader, magnetic stripe reader, barcode reader or an input keyboard for entering a PIN or other user identification.
[0141] The sensors for detecting the actual values optionally comprise a pressure sensor for detecting the pressure of a fluid medium for controlling the controllable means for producing a permanent and/or detachable pipe joint 6, 6′, 7, 7′, in particular a resulting pressure or pressure curve over time of a fluid medium applied to the means for closing or opening clamping sleeves. Advantageously, the clamping process is controlled by monitoring the pressure curve in the cavity of the sleeve 3, 3′, for example at the connection point for applying a fluid pressure medium to a sleeve 3, 3′.
[0142] The sensors for detecting the actual values advantageously comprise an acoustic/electric vibration transducer or mechanical/electric vibration transducer within a frequency range of 5 Hz to 100 kHz for detecting the structure-borne sound and/or the temporal structure-borne sound progression or the spatial sound and/or the temporal spatial sound progression in the pipe connection region during the control of the controllable means for producing a permanent and/or detachable pipe joint 6, 6′, 7, 7′ in the pipe connection region 1.
[0143] The sensors for detecting the actual values advantageously comprise a force sensor and/or a torque sensor for detecting the controlling force or the controlling torque applied to the means for producing a permanent and/or detachable pipe joint 6, 6′, 7, 7′ for closing or opening the force-locking and/or form-locking connection of the pipe ends or the force or torque curve over time. The force sensor and/or torque sensor can alternatively also be an integral part of the process control means 200, for example a cordless screwdriver or a hand compressor.
[0144] The sensors for detecting actual values advantageously comprise a temperature sensor for detecting the temperature or temperature profile during control of the controllable means for producing a permanent and/or detachable pipe joint 6, 6′, 7, 7′ in the area of the pipe joint 1.
[0145] In particular, the temperature sensor can advantageously comprise an infrared radiation sensor or a thermal image sensor for contactless detecting of the temperature.
[0146] The sensors for detecting the actual values optionally comprise an ultrasonic transmitter and an ultrasonic receiver for detecting mechanical stress profiles in the material of the pipe elements in the area of the pipe joint 1.
[0147] The sensors for detecting actual values optionally comprise an X-ray radiation transmitter and an X-ray radiation receiver for detecting mechanical stress profiles in the material of the pipe elements in the area of the pipe joint 1.
[0148] The sensors for detecting the actual values optionally comprise an optical barcode scanner for detecting material properties and/or dimensions of the pipe ends to be joined. The information is thereby advantageously attached to the pipe ends to be joined and/or to the sleeve 3, 3′ via marking means 301, 302, 303 as a barcode.
[0149] The sensors for detecting the actual values optionally comprise an RFID reader for detecting material properties and/or dimensions of the pipe ends to be joined. The information is thereby advantageously attached as an RFID tag to the pipe elements 4, 5 to be joined and/or to the sleeve 3, 3′ via marking means 301, 302, 303 as a barcode on the pipe ends to be joined and/or on the sleeve 3, 3′.
[0150] The sensors for detecting the actual values optionally comprise a GPS sensor for detecting the position of the created pipe joint in three-dimensional space with respect to the reference system earth and optionally a timer for detecting a time stamp in order to be able to document an assignment to the space and time of the created pipe joint, particularly in the case of complex and extended pipe systems.
[0151] The sensors for detecting the actual values optionally comprise means for detecting the user's personal identification data, such as an RFID reader, magnetic stripe reader, barcode reader, or input keyboard.
[0152] The sensors of the means for actual value detecting 300 convert the actual values of the process parameters 10, 10′ into electrical actual values of the process parameters 310, which are further processed by the control unit 105 of the pipe joint applicator with control device 100.
[0153] Advantageously, the control unit 105 detects the date, the time and the geographical position of the manufactured pipe joint and, via the means for actual value detecting 300, detects continuously or at defined time intervals the actual variation of the electrical actual values of the process parameters 310 of at least one of the process parameters 210 to be delivered to the pipe joint 1.
[0154] The control unit 105 determines the target process parameters 110 for controlling the process control means 200 from the actual electrical values of the process parameters 310 and/or from input from the user 2 via the interface for input from the user and/or output to the user 20.
[0155] The control unit 105 of the pipe joint applicator with a control device 100 operates the interface to the computer 410 via the control unit 105, through which inputs from a local or remote computer 400 to the control unit 105 for controlling the pipe joint applicator with a control device 100 are possible, and outputs and storing of result values from the pipe joint applicator with a control device 100 to a local or remote computer 400 are possible. A nearby computer 400 may be a smartphone or tablet computer connected via a wired or wireless interface 410, and a remote computer 400 may be, for example, a server or computer accessible via a local area network (LAN) interface 410 or a wide area network (WAN) interface 410 and the Internet.
[0156] In this regard, the setpoints and their tolerances may be stored in the control unit 105 in a data store or in a nearby or remote computer 400, for example, as a lookup table or as a record in a relational database. The near or remote computer 400 may be a local computer or smartphone connected to the pipe joint applicator via a wired, or wireless interface with a control device 100, or a remote server connected via a local area network (LAN) or wide area network (WAN) and the Internet.
[0157] Advantageously, the pipe joint applicator with a control device 100 can optionally access a stored tolerance band of target process parameters 110 resulting for the particular type of joint to be made and combination of material characteristics, compares the respective actual value of the process parameters 10, 10′ or the electrical actual value of the process parameters 310 with the tolerance band of the target process parameter 110, and in the event of deviation of an actual value from the target tolerance, outputs an alarm to the user 2 via the interface for input from the user and/or output to the user 20 and/or stores an error protocol. The output to the user 2 may be via a display on the pipe joint applicator with a control device 100, or via smartphone, or via a nearby or remote printer, or by transmitting and storing the data to a nearby or remote computer 400, such as via smartphone.
[0158] The pipe joint applicator with a control device 100 for process control means 200 for controlling the process parameters 210 to be delivered to a pipe joint 1 to be produced for controlling the controllable means for producing a permanent and/or detachable pipe joint 6, 6′, 7, 7′ of two pipe elements 4, 5 by means of a sleeve 3 3′, comprises a means for actual value detecting 300 which detects at least one actual value of the process parameters 10, 10′ and determines therefrom a target process parameter 110 with which the process control means 200 is controllable.
[0159] The pipe joint applicator with a control device 100 compares at least one actual value of the process parameters 10, 10′ with at least one target process parameter 110.
[0160] The pipe joint applicator with a control device 100, when at least one actual value of the process parameters 10, 10′ deviates from at least one tolerance value range of a target process parameter 110, outputs an alarm to a user 2 via an interface for input from the user and/or output to the user 20 and/or generates an error protocol and outputs the error protocol to the user 2 or stores the error protocol in a nearby or remote computer 400.
[0161] An example of a system for producing a joint between a first pipe element 4 and a second pipe element 5 via a sleeve 3, wherein the sleeve 3 comprises a plug-in sleeve with a clamping element according to European patent EP 3 120 064 B1, which has a clamping element that can be coupled in thrust in the longitudinal direction of the plug-in sleeve, wherein the clamping element is shaped and formed in such a way that it exerts its clamping action in the form of a snap-on function on the first pipe element 4 and the second pipe element 5 when an axial force is applied by means of a fluid pressure medium, comprises a process control means 200 in the form of a compressed air valve of a process control means 200 which is controllable by means of a target process parameter 110 and by means of which a process parameter 210 in the form of a controlled course of compressed air can be applied to the controllable means for producing a permanent and/or detachable pipe joint 6, 6′, 7, 7′ of the plug-in sleeve, whereby a clamping action in the form of a snap-on function can be exerted on the first pipe element 4 and the second pipe element 5, comprises means for actual value detection 300 of at least one of the actual process parameters 10, 10′ in the form of a compressed air course at the controllable means for producing a permanent and/or detachable pipe joint 6, 6′, 7, 7′, which delivers the actual process parameters 10, 10′ as electrical actual process parameters 310 to a control unit 105 of a pipe joint applicator having a control device 100 which determines the target process parameters 110 for controlling the process control means 200 from the electrical actual process parameters 310 and optionally comprises at least one comparison of an electrical actual process parameter 310 with at least one target process parameter 110 and, in the event of deviation from a defined tolerance band, outputs an alarm to the user 2 and/or outputs an error protocol or stores an error protocol.
[0162]
[0163] For example, a characteristic point pkrit can be used to assess the quality of the clamp connection. This point can alternatively or additionally be evaluated acoustically as a “crack point”. Alternatively or additionally, the entire course of the pressure and or the acoustic emission or another actual value of the process parameter 10, 10′ can be compared by comparison with a tolerance band of the target process parameter 110. In the event of deviation of the actual value of the process parameter 10, 10′ of the controlling compressed air or the corresponding electrical actual value of the process parameter 310 from a defined tolerance band of the target process parameter 110, for example, an alarm is generated via the interface for input from the user and/or output to the user 20 to the user 2 and/or storage of an error protocol in the control unit 105 of the pipe joint applicator with control device 100 and/or in the nearby or remote computer 400.
TABLE-US-00001 LIST OF REFERENCE SIGNS USED: 1 pipe joint 2 user 3, 3′ sleeve 4 first pipe element 5 second pipe element 6, 6′, 7, 7′ means for producing a permanent and/or detachable pipe connection 10, 10′ actual value of process parameters 20 interface for input from and/or output to the user 100 pipe joint applicator with a control device 105 control unit 110 target process parameters 120 optional manual interface 200 process control means 210 process parameters 300 means for actual value detecting 301, 302, marking means 303 marking means 304, 305.sup. means for position detection 310 electrical actual value of process parameter 400 computer 410 interface to the computer