Optical Interconnect Structure and Method for Manufacturing Same
20210405292 · 2021-12-30
Inventors
Cpc classification
G02B6/13
PHYSICS
G02B6/1228
PHYSICS
International classification
Abstract
An optical connection structure includes a first optical waveguide, a second optical waveguide, and an optical element. The first optical waveguide includes a first light incidence/emission end face (104) formed on one end side. In addition, the second optical waveguide includes a second light incidence/emission end face formed on one end side. One end side of the first optical waveguide and one end side of the second optical waveguide are arranged facing each other. The optical element is arranged in contact with the first light incidence/emission end face and the second light incidence/emission end face between the first optical waveguide and the second optical waveguide.
Claims
1.-8. (canceled)
9. An optical connection structure comprising: a first optical waveguide; a second optical waveguide, wherein a second light incidence/emission end face of the second optical waveguide faces a first light incidence/emission end face of the first optical waveguide; and an optical element in contact with the first light incidence/emission end face and the second light incidence/emission end face, wherein the optical element is disposed between the first optical waveguide and the second optical waveguide, and the optical connection structure is configured to combine first emitted light that is emitted from the first light incidence/emission end face and second emitted light that is emitted from the second light incidence/emission end face.
10. The optical connection structure according to claim 9, wherein a core of the first optical waveguide and a core of the second optical waveguide are each composed of a photocured resin.
11. The optical connection structure according to claim 9, wherein a first core of the first optical waveguide or a second core of the second optical waveguide has a cross sectional-shape which becomes larger in a direction towards the optical element.
12. The optical connection structure according to claim 9, wherein a leading end on a side of the optical element of a first core of the first optical waveguide or a second core of the second optical waveguide has a lens shape.
13. The optical connection structure according to claim 9, wherein a leading end on a side of the optical element of a first core of the first optical waveguide or a second core of the second optical waveguide is spaced apart from the optical element.
14. The optical connection structure according to claim 9, further comprising: a third optical waveguide optically connected to an opposing side of the first optical waveguide as the first light incidence/emission end face; and a fourth optical waveguide optically connected to an opposing side of the second optical waveguide as the second light incidence/emission end face, wherein the third optical waveguide and the fourth optical waveguide are disposed at a same level, and wherein the first optical waveguide, the optical element, and the second optical waveguide are disposed between the third optical waveguide and the fourth optical waveguide.
15. The optical connection structure according to claim 9, further comprising: a third optical waveguide optically connected to an opposing side of the first optical waveguide as the first light incidence/emission end face, wherein the second optical waveguide and the third optical waveguide each comprise a core and a cladding, wherein the second optical waveguide and the third optical waveguide are disposed at a same level, and wherein the first optical waveguide and the optical element are disposed between the second optical waveguide and the third optical waveguide.
16. A method for producing an optical connection structure, comprising: a first step of spacing a first light-emission end of a first optical waveguide apart from an optical element such that a first space is disposed between the first light-emission end and the optical element, wherein the first light-emission end faces the optical element; a second step of filling the first space between the first light-emission end of the first optical waveguide and the optical element with a resin layer; and a third step of emitting a first light into the optical element from the first light-emission end to cure a first portion of the resin layer through which the first light passes to form a first core of the first optical waveguide.
17. The method according to claim 16, wherein: the first step further comprises spacing a second light-emission end of a second optical waveguide apart from the optical element such that a second space is disposed between the second light-emission end and the optical element, wherein the second light-emission end faces the optical element, and wherein the optical element is disposed between the second light-emission end and the first light-emission end; the second step further comprises filling the second space between the second light-emission end of the second optical waveguide and the optical element with the resin layer; and a fourth step of emitting a second light into the optical element from the second light-emission end to cure a second portion of the resin layer through which the second light passes to form a second core of the second optical waveguide.
18. The method according to claim 16, wherein the first core of the first optical waveguide has a cross sectional-shape which becomes larger in a direction towards the optical element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
[0062] An optical connection structure according to an embodiment of the present invention is described below.
First Embodiment
[0063] First, an optical connection structure according to a first embodiment of the present invention is described with reference to
[0064] The first optical waveguide 101 includes a first light incidence/emission end face 104 formed at one end side. The first light incidence/emission end face 104 is the boundary face of the interior and exterior of the first optical waveguide 101 at one end side of the first optical waveguide 101. Light that is guided from the other end of the first optical waveguide 101 will be emitted to the exterior by the first light incidence/emission end face 104. In addition, the second optical waveguide 102 includes a second light incidence/emission end face 105 formed at one end side. The second light incidence/emission end face 105 is the boundary face of the interior and exterior of the second optical waveguide 102 at one end side of the second optical waveguide 102. Light that is guided from the other end of the second optical waveguide 102 will be emitted to the exterior by the second light incidence/emission end face 105.
[0065] One end side of the first optical waveguide 101 and one end side of the second optical waveguide 102 are arranged facing each other. In addition, emitted light that is emitted from the first light incidence/emission end face 104 and emitted light that is emitted from the second light incidence/emission end face 105 are combined with each other. For example, the optical axis of the emitted light that is emitted from the first light incidence/emission end face 104 and the optical axis of the emitted light that is emitted from the second light incidence/emission end face 105 intersect each other. In addition, the optical element 103 is arranged in contact with the first light incidence/emission end face 104 and the second light incidence/emission end face 105, between the first optical waveguide 101 and the second optical waveguide 102.
[0066] The first optical waveguide 101 is composed of a first core 106a, a first lower cladding 107a, and a first upper cladding 108a. The second optical waveguide 102 is composed of a second core 106b, a second lower cladding 107b, and a second upper cladding 108b. In addition, the first optical waveguide 101 is formed on a substrate 111a, and the second optical waveguide 102 is formed on a substrate 111b. The optical connection structure is composed of the first optical waveguide 101 and the second optical waveguide 102. The first core 106a and the second core 106b are made from a photocured resin. The optical element 103 is a plate-shaped element, for example, a λ/2 waveplate.
[0067] As shown, for example, in
[0068] In this case, the first light incidence/emission end face 104 and the second light incidence/emission end face 105 are arranged facing each other at the two opposing side surfaces of the groove 112 formed in the substrate 111. In addition, the optical axis of the emitted light that is emitted from the first light incidence/emission end face 104 and the optical axis of the emitted light that is emitted from the second light incidence/emission end face 105 are arranged on the same line.
[0069] Further, as shown, for example, in
[0070] The third optical waveguide 131 is composed of a third core 136a, a third lower cladding 137a, and a third upper cladding 138a. The fourth optical waveguide 132 is composed of a fourth core 136b, a fourth lower cladding 137b, and a fourth upper cladding 138b.
[0071] The first optical waveguide 101 is optically connected to the light incidence/emission end face of the third optical waveguide 131 on the side of the optical element 103. At the light incidence/emission end face of the third optical waveguide 131 on the side of the optical element 103, the first core 106a is arranged continuously with the third core 136a. In addition, the second optical waveguide 102 is optically connected to the light incidence/emission end face of the fourth optical waveguide 132 on the side of the optical element 103. At the light incidence/emission end face of the fourth optical waveguide 132 on the side of the optical element 103, the second core 106b is arranged continuously with the fourth core 136b.
[0072] In addition, the first lower cladding 107a is formed so as to fill a region below the first core 106a between the side surface of the groove 142 on the side on which the third optical waveguide 131 is arranged and the optical element 103. Likewise, the second lower cladding 107b is formed so as to fill a region below the second core 106b between the side surface of the groove 142 on the side on which the fourth optical waveguide 132 is arranged and the optical element 103.
[0073] In the optical connection structure described in
[0074] Therefore, the region in which the signal light suffers diffraction spreading is limited to the width of the optical element 103, and the loss is smaller than in the optical connection structure described in
[0075] Further, the difference in refractive index between the first core 106a and the first lower cladding 107a and first upper cladding 108a is set to the same value as the difference in refractive index between the third core 136a and the third lower cladding 137a and third upper cladding 138a. This allows for the coupling loss between the third optical waveguide 131 and the first optical waveguide 101 due to a difference in mode field diameter to be set low.
[0076] Likewise, the difference in refractive index between the second core 106b and the second lower cladding 107b and second upper cladding 108b is set to the same value as the difference in refractive index between the fourth core 136b and the fourth lower cladding 137b and fourth upper cladding 138b. This allows for the coupling loss between phases of the fourth optical waveguide 132 and the second optical waveguide 102 due to a difference in mode field diameter to be set low.
[0077] Described next are the effects of applying the optical connection structure described in
[0078] Next,
[0079] Next, a production method of the optical connection structure according to the first embodiment of the present invention is described. This production method is a method for producing an optical connection structure as in the first embodiment described above.
[0080] First, the optical waveguides that constitute the optical circuit are arranged spaced apart from each other with their light-emission directions facing the optical element (Step 1). For example, the groove 142 described in
[0081] Next, the space between the light-emission end of the third optical waveguide 131 and the optical element 103 is filled with a resin to form a resin layer (Step 2). The third optical waveguide 131 is an optical waveguide that is arranged spaced apart from the optical element 103 with the region constituting the first optical waveguide 101 in between. For example, the space between the opposing surfaces of the aforementioned groove 142 and the optical element 103 is filled with a resin to form a resin layer. A well-known acrylic photocured resin may be used as the resin.
[0082] Next, light that is input into the third optical waveguide 131 is emitted by the light-emission end on the side of the optical element 103, whereby the portion of the resin layer through which the emitted light (exposure light) passes is cured to form a first core 106a, thereby forming the first optical waveguide 101 (Step 3). The first optical waveguide 101 composed of the first core 106a formed in this way is known as a self-written waveguide utilizing a photocured resin (see Non-Patent Literature 6). For example, by inputting light with a wavelength band of 405 nm and an output of 5 mW, emitted by a semiconductor laser, into the third optical waveguide 131 via an optical fiber, and emitting the light from the third optical waveguide 131, the portion of the resin layer in the optical trajectory of the emitted beam is cured, forming the first core 106a. The same applies for the second core 106b. By inputting light into the fourth optical waveguide 132 and emitting the light from the light-emission end on the side of the optical element 103, the portion of the resin layer through which the light is guided is cured to form the second core 106b.
[0083] In case the optical element 103 is of a material that is transparent to the resin curing light, there is no need to input light from both waveguides, and it is possible to form the first core 106a and the second core 106b with light incident on either one of the third optical waveguide 131 or the fourth optical waveguide 132.
[0084] It is also possible to have the optical element be in contact with either one of the side surfaces of the groove (gap). In this case, the optical element is in contact with the first light incidence/emission end face on one end side of the first optical waveguide, and the third optical waveguide is optically connected to the other end side of the first optical waveguide. Further, the second optical waveguide whose second light incidence/emission end face is in contact with the optical element and the above third optical waveguide are composed of an optical waveguide including a core and a cladding and being formed in the same layer, and are arranged on either side of the groove (gap) formed in this optical waveguide. The groove is formed to divide the above optical waveguide. In addition, the first optical waveguide and the optical element are arranged in this groove.
[0085] Incidentally, when producing an optical connection structure, it is not easy to determine whether the optical element is in close contact with either one of the optical waveguide end faces (side surfaces) of the groove, or whether it is not in close contact with either side surface. Therefore, a jig or tweezers may be used to push the optical element against one side surface of the groove while filling the gap between the optical element and the other surface with resin (photocured resin) to be irradiated by a beam (exposure light) from optical waveguide at the other surface to form the core. This case is preferable from a working perspective, since there is no need to emit a beam for curing the resin from both waveguide end faces in the groove.
[0086] In addition, in the process of forming the aforementioned self-written waveguide (core), it is preferable that the self-written waveguide be formed while signal light is multiplexed into the exposure light and emitted from one optical waveguide and signal light emitted from the other waveguide is observed. Since the self-written waveguide grows sequentially from the emission end face of the light for curing the resin, the light must be continuously emitted until a self-written waveguide of a desired length is formed. In a case where the length of the self-written waveguide is 5 μm, it is difficult to confirm through an observation using a microscope that the self-written waveguide has grown to the desired length. In this regard, by observing the signal light as described above and continuously emitting the light for curing the resin until the output of the signal light reaches the maximum, it is possible to indirectly confirm that the self-written waveguide of the desired length has been formed.
[0087] Further, in order to connect the self-written waveguide to the optical waveguide with a minimum loss, there is a need to set an optimal irradiation time that matches a given irradiation power, and this is another reason why it is necessary to monitor the (transmittance of the) signal light using the aforementioned forming technique utilizing signal light to form an optimal self-written waveguide. The change in excess loss over irradiation time when the change in excess loss is calibrated from the transmittance of the signal light is shown in
[0088] In addition, when using a self-written waveguide, the portion of the resin (photocured resin) used to form the core that is not irradiated by the light can be used as the cladding. Alternatively, the uncured portion that has not been irradiated by the light can be dissolved and removed by using a solvent and the like, and a resin with a lower refractive index than the core that can be used as a cladding may be filled in the removed region to constitute the cladding.
[0089] The core composed of a photocured resin may also be formed using a writing technique in the form of a 3D photopolymerization technique (Non-Patent Literature 7). Even if the core composed of photocured resin is formed using a 3D photopolymerization technique, the effect of reduced loss in the optical connection structure can be achieved as described above.
[0090] Incidentally, the task of arranging an optical element with a thickness of 15 μm into a groove with a width of 20 μm is not easy, and even a skilled worker takes a considerable amount of time, including time for reworking of flawed products. By contrast, if the width of the groove is about 100 μm, it is easier to arrange the optical element with a width of 15 μm in the groove. According to embodiments of the present invention, propagation loss can be suppressed even if the width of the groove in which the optical element is to be arranged is increased.
[0091] For example, described below are the effects of applying the optical connection structure according to embodiments of the present invention to the polarization beam splitter described in
[0092] In the optical connection structure described in
[0093] As shown in
Second Embodiment
[0094] Next, an optical connection structure according to a second embodiment of the present invention is described with reference to
[0095] In the optical connection structure according to the second embodiment, the cross-sectional shape of a first core 106a′ of the first optical waveguide 101 becomes larger toward the optical element 103. In addition, in the optical connection structure according to the second embodiment, the cross-sectional shape of a second core 106b′ of the second optical waveguide 102 becomes larger toward the optical element 103. By gradually expanding the diameters of the cores toward the optical element 103 in this way, the mode field diameter of the light in the first optical waveguide 101 and the second optical waveguide 102 is expanded, making it possible to minimize the spreading angle of the light emitted from the first optical waveguide 101 and the second optical waveguide 102. This allows for suppression of diffraction spreading in the interior of the optical element 103, and enables even lower loss compared to the aforementioned first embodiment.
Third Embodiment
[0096] Next, an optical connection structure according to a third embodiment of the present invention is described with reference to
[0097] In the optical connection structure according to the third embodiment, the leading end of a first core 106a of the first optical waveguide 101 on the side of the optical element 103 is spaced apart from the optical element 103. In other words, the leading end of the first core 106a on the side of the optical element 103 recedes inwardly in the waveguide direction of the first optical waveguide 101 compared to the first light incidence/emission end face 104 that is in contact with the optical element 103. In addition, in the optical connection structure according to the third embodiment, the leading end of a second core 106b of the second optical waveguide 102 on the side of the optical element 103 is spaced apart from the optical element 103. In other words, the leading end of the second core 106b on the side of the optical element 103 recedes inwardly in the waveguide direction of the second optical waveguide 102 compared to the second light incidence/emission end face 105 that is in contact with the optical element 103. Even if the leading ends of the first core 106a and the second core 106b are spaced apart from the optical element 103 in this way, the same effect as in the aforementioned first embodiment is achieved.
Fourth Embodiment
[0098] Next, an optical connection structure according to a fourth embodiment of the present invention is described with reference to
[0099] In the optical connection structure according to the fourth embodiment, the leading end of a first core 106a of the first optical waveguide 101 on the side of the optical element 103 has a lens (convex lens) shape 109a. In addition, in the optical connection structure according to the fourth embodiment, the leading end of a second core 106b of the second optical waveguide 102 on the side of the optical element 103 has a lens (convex lens) shape 109a. The lens shapes 109a, 109b of the leading ends of the first core 106a and the second core 106b focus the light emitted from the first optical waveguide 101 and the second optical waveguide 102 to the side of the optical element 103. Therefore, diffraction loss in the interior of the optical element 103 may also be suppressed, which enables an optical connection structure with even lower loss compared to the aforementioned first embodiment.
[0100] The lens shapes of the respective leading ends of the first core 106a of the first optical waveguide and the second core 106b of the second optical waveguide 102 can be formed by production methods such as, for example, the self-written waveguide or 3D photopolymerization described above. Moreover, the lens shape 109a and the lens shape 109b at the leading ends of the first core 106a and the second core 106b may also be spaced apart from the optical element 103. For example, as shown in
[0101] Next, an application example of the optical connection structure according to embodiments of the present invention mentioned above is described with reference to
[0102] The groove 205 is provided with wavelength filters 206 corresponding to each of the plurality of optical waveguides 204. Further, in the groove 205, a first optical waveguide 207 and a second optical waveguide 208 are formed between each wavelength filter 206 and the respective side surfaces of the groove 205. The light incidence/emission end faces of the first optical waveguides 207 and the second optical waveguides 208 on the side of the wavelength filter 206 are in contact with the first optical waveguide 207. By providing the first optical waveguides 207 and the second optical waveguides 208 in this way, the wavelength filters 206 can be arranged with reduced propagation loss between the wavelength filters 206 and the optical waveguides 204, and wavelength crosstalk can be reduced.
[0103] In the example described above, wavelength filters are applied as the optical element, but it is also possible to apply as the optical element a comb-shaped waveplate in which the delay imparted by the waveplate periodically changes in the longitudinal direction of the plate. A magneto-optical material may also be applied as the optical element. Using a magneto-optical material as the optical element makes it possible to realize optical circuits such as optical isolators.
[0104] Next, wavelength-dependence of insertion loss of light when using a waveplate as the optical element is described with reference to
[0105] As described above, according to embodiments of the present invention, the optical element is arranged between the first optical waveguide and the second optical waveguide composed of cores made of photocured resin, the optical element being arranged in contact with the first light incidence/emission end face and the second light incidence/emission end face, making it possible to arrange the optical element in the middle of the optical waveguide in the optical circuit with reduced propagation loss, without requiring significant costs and production time.
[0106] It will be readily apparent that the present invention is not limited to the embodiments described above, and that a person with ordinary knowledge in the art can implement several variants and combinations within the technical concept of the present invention.
REFERENCE SIGNS LIST
[0107] 101 First optical waveguide [0108] 102 Second optical waveguide [0109] 103 Optical element [0110] 104 First light incidence/emission end face [0111] 105 Second light incidence/emission end face [0112] 106a First core [0113] 106b Second core [0114] 107a First lower cladding [0115] 107b Second lower cladding [0116] 108a First upper cladding [0117] 108b Second upper cladding [0118] 111a Substrate [0119] 111b Substrate.