SCROLL STRUCTURE OF CENTRIFUGAL COMPRESSOR AND CENTRIFUGAL COMPRESSOR
20220228602 · 2022-07-21
Assignee
Inventors
Cpc classification
F04D29/4206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/441
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A scroll structure of a centrifugal compressor includes, of a flow passage connection section where a scroll start portion and a scroll end portion of a scroll flow passage intersect, a connection region where a first inner circumferential surface of the scroll end portion in the centrifugal compressor and a second inner circumferential surface of the scroll start portion in the centrifugal compressor are connected. The connection region includes a turning start point where a direction starts to change from the first inner circumferential surface toward the second inner circumferential surface, and a turning end point where the change in direction from the first inner circumferential surface toward the second inner circumferential surface comes to an end. Where a cross-section orthogonal to an extension direction of a center line of the scroll flow passage in the connection region is a first cross-section, the turning start point on the first cross-section is a first turning start point, a turning end point on the first cross-section is a first turning end point, and a tangent line to the first inner circumferential surface passing through the first turning start point on the first cross-section is a first direction, the first turning start point exists at a position away from the first turning end point along the first direction by a distance not less than 30% of a height dimension along an axial direction of the centrifugal compressor at a minimum cross-sectional area position of the scroll flow passage.
Claims
1. A scroll structure of a centrifugal compressor provided with a scroll flow passage formed into a scroll shape, comprising: of a flow passage connection section where a scroll start portion and a scroll end portion of the scroll flow passage intersect, a connection region where a first inner circumferential surface of the scroll end portion in the centrifugal compressor and a second inner circumferential surface of the scroll start portion in the centrifugal compressor are connected, wherein the connection region includes a turning start point where a direction starts to change from the first inner circumferential surface toward the second inner circumferential surface, and a turning end point where the change in direction from the first inner circumferential surface toward the second inner circumferential surface comes to an end, and wherein, where a cross-section orthogonal to an extension direction of a center line of the scroll flow passage in the connection region is a first cross-section, the turning start point on the first cross-section is a first turning start point, a turning end point on the first cross-section is a first turning end point, and a tangent line to the first inner circumferential surface passing through the first turning start point on the first cross-section is a first direction, the first turning start point exists at a position away from the first turning end point along the first direction by a distance not less than 30% of a height dimension along an axial direction of the centrifugal compressor at a minimum cross-sectional area position of the scroll flow passage.
2. The scroll structure of the centrifugal compressor according to claim 1, wherein, at least at an intermediate position between the first turning start point and the first turning end point, the connection region exists at the same position as a virtual inscribed circle or at a position on a center side of the virtual inscribed circle relative to the position in question, the virtual inscribed circle being in contact with the first inner circumferential surface at the first turning start point and in contact with a virtual line obtained by extending the second inner circumferential surface at the first turning end point along an extension direction of the scroll flow passage.
3. The scroll structure of the centrifugal compressor according to claim 1, wherein the first turning end point is located on a downstream side of the scroll flow passage relative to a position where a virtual inscribed circle contacts a virtual line Obtained by extending the second inner circumferential surface at the first turning end point along an extension direction of the scroll flow passage, the virtual inscribed circle being in contact with the first inner circumferential surface at the first turning start point and in contact with the virtual line.
4. The scroll structure of the centrifugal compressor according to claim 1, wherein the connection region includes a curved portion ranging from the first turning start point to the first turning end point.
5. The scroll structure of the centrifugal compressor according to claim 4, wherein the curved portion has a curvature radius gradually increasing from the first turning start point toward the first turning end point.
6. The scroll structure of the centrifugal compressor according to claim 1, wherein the connection region includes a straight line portion in at least a partial area ranging from the first turning start point to the first turning end point.
7. The scroll structure of the centrifugal compressor according to claim 1, wherein the connection region includes an area where a ratio (a2/a1) of a distance a2from a straight line L to a farthest position on the connection region to a distance a1 of the straight line L decreases from a downstream side toward an upstream side along the extension direction of the center line of the scroll flow passage, the straight line L joining the first turning start point and the first turning end point.
8. The scroll structure of the centrifugal compressor according to claim 7, wherein the ratio (a2/a1) takes a minimum value in an area, of the connection region, on the upstream side of the scroll flow passage relative to a position of a tongue portion.
9. The scroll structure of the centrifugal compressor according to claim 7, wherein the ratio (a2/a1) takes a minimum value in an area, of the connection region, on the upstream side of the scroll flow passage relative to a position on a most upstream side in the axial direction.
10. A centrifugal compressor, comprising: the scroll structure of the centrifugal compressor according to claim 1.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0045] Some embodiments of the present invention will be described below with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described or shown in the drawings as the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
[0046] For instance, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
[0047] For instance, an expression of an equal state such as “same”, “equal”, and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
[0048] Further, for instance, an expression of a shape such as a rectangular shape or a tubular shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
[0049] On the other hand, the expressions “comprising”, “including”, “having”, “containing”, and “constituting” one constituent component are not exclusive expressions that exclude the presence of other constituent components.
[0050]
[0051]
[0052] In
[0053] A fluid flow in the scroll flow passage 13 involves a main flow 91 (see
[0054] In the following description, the direction of the axis X of the rotational shaft 3 of the centrifugal compressor 1 may be referred to as the axial direction of the centrifugal compressor 1 or may simply be referred to as the axial direction. Of the axial direction, an upstream side along the flow of the fluid flowing into the centrifugal compressor 1 is an axially upstream side, and a side opposite thereto is an axially downstream side. Further, in the following description, the radial direction of the compressor wheel 8 of the centrifugal compressor 1 may be referred to as the radial direction of the centrifugal compressor 1 or may simply be referred to as the radial direction. Of the radial direction, a direction close to the axis X of the rotational shaft 3 is a radially inner side, and a direction away from the axis X of the rotational shaft 3 is a radially outer side.
[0055] Further, in the scroll flow passage 13 and the outlet flow passage 15, of an extension direction of the flow passages, an upstream side of the main flow of the fluid will be referred to as an upstream side of the scroll flow passage 13 and an upstream side of the outlet flow passage 15, and a downstream side of the main flow of the fluid will be referred to as a downstream side of the scroll flow passage 13 and a downstream side of the outlet flow passage 15. The upstream side of the scroll flow passage 13 and the upstream side of the outlet flow passage 15 may each be referred to as a flow passage upstream side or simply be referred to as the upstream side, and the downstream side of the scroll flow passage 13 and the downstream side of the outlet flow passage 15 may each be referred to as a flow passage downstream side or simply be referred to as the downstream side In the scroll flow passage 13, the extension direction of the scroll flow passage 13 is substantially the same direction as the circumferential direction of the centrifugal compressor 1.
[0056] In a scroll structure 10 of the centrifugal compressor 1 according to some embodiments, the casing 9 forms a flow passage connection section 20 where the scroll start portion 17 and the scroll end portion 19 of the scroll flow passage 13 intersect. In the flow passage connection section 20, in the scroll end portion 19 of an inner circumferential surface 13a of the scroll flow passage 13, an opening portion 21 communicating with the scroll start portion 17 is formed. Of an opening forming portion 23 enclosing the opening portion 21, at a position on the most downstream side of the scroll flow passage 13, a tongue portion 25 is formed which separates the scroll flow passage 13 and the outlet flow passage 15 from each other.
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[0062]
[0063] For example, as shown in
[0064] At a high-flow operating point, an accelerating flow is formed from the scroll start portion 17 to the scroll end portion 19, and a pressure in the scroll start portion 17 is higher than a pressure in the scroll end portion 19, rarely causing a recirculation flow 95 (see
[0065] However, at a low-flow operating point, a decelerating flow is formed from the scroll start portion 17 to the scroll end portion 19, and the pressure in the scroll start portion 17 is lower than the pressure in the scroll end portion 19, causing the recirculation flow 95 from the scroll end portion 19 to the scroll start portion 17 in the flow passage connection section 20. The above phenomenon causes a separation loss or the like in the scroll flow passage 13.
[0066] That is, a fluid flow direction is changed in the flow passage connection section 20 when the recirculation flow 95 flows into the scroll start portion 17 from the scroll end portion 19, causing the loss if the fluid separates from a wall surface (second inner circumferential surface 17a) forming the scroll flow passage 13 in the scroll start portion 17.
[0067] Thus, in some embodiments, the above-described separation is suppressed by setting the form of the connection region 30 to a form to be described below.
[0068] In some embodiments shown in
[0069] For example, in the case of some embodiments shown in
[0070] Further, for example, in the case of another embodiment shown in
[0071] Further, in some embodiments shown in
[0072] In the connection region 30 in the flow passage connection section 20, an extension direction of the inner circumferential surface 13a of the scroll flow passage 13 changes relatively largely from the first inner circumferential surface 19a of the scroll end portion 19 to the second inner circumferential surface 17a of the scroll start portion 17. Thus, the fluid flowing along the first inner circumferential surface 19a is likely to separate from the second inner circumferential surface 17a when flowing into the scroll start portion 17 as the recirculation flow 95.
[0073] To cope therewith, in some embodiments shown in
[0074] In the connection region 30 according to an embodiment shown in
[0075] That is, a connection surface 31 which is the inner circumferential surface 13a of the scroll flow passage 13 in the connection region 30 according to an embodiment shown in
[0076] In the following description, a position through which the center, that is, the center line AX of the scroll flow passage 13 passes is the center of gravity (centroid) of the scroll flow passage 13 in the above-described virtual cut surface.
[0077] In the connection region 30 according to another embodiment shown in
[0078] That is, the connection surface 31 of the connection region 30 according to another embodiment shown in
[0079] In the connection region 30 according to still another embodiment shown in
[0080] That is, the connection surface 31 of the connection region 30 according to still another embodiment shown in
[0081] In the connection region 30 according to still another embodiment shown in
[0082] Unlike the connection region 30 according to still another embodiment shown in
[0083] In the connection region 30 according to yet another embodiment shown in
[0084] That is, the connection surface 31 of the connection region 30 according to yet another embodiment shown in
[0085] In the connection region 30 according to an embodiment shown in
[0086] Further, in the connection region 30 according to another embodiment shown in
[0087] In the connection region 30 according to still another embodiment shown in
[0088] That is, in some embodiments shown in
[0089] Thus, since the change in direction of the inner circumferential surface 13a of the scroll flow passage 13 changing from the first inner circumferential surface 19a to the second inner circumferential surface 17a becomes slow, the fluid flowing along the first inner circumferential surface 19a is unlikely to separate from the second inner circumferential surface 17a when flowing into the scroll start portion 17 as the recirculation flow 95, making it possible to suppress the loss associated with the separation.
[0090] For example, as in another embodiment shown in
[0091] Thus, as compared with a case in which the first turning end point 73a is set at the contact position 75 where the above-described virtual inscribed circle 81 contacts the above-described virtual line 89, it is possible to set the position of the first turning end point 73a on the downstream side of the scroll flow passage 13 (scroll start portion 17). Thus, the change in direction of the inner circumferential surface 13a of the scroll flow passage 13 changing from the first inner circumferential surface 19a to the second inner circumferential surface 17a becomes slower. Therefore, the fluid flowing along the first inner circumferential surface 19a is more unlikely to separate from the second inner circumferential surface 17a when flowing into the scroll start portion 17 as the recirculation flow 95, making it possible to further suppress the loss associated with the separation.
[0092] The first turning end point 73a may be shifted to the downstream side of the scroll flow passage 13 (scroll start portion 17) relative to the contact position 75 by shifting the position of the arc 85a of the virtual circle 85 according to still another embodiment shown in
[0093] Alternatively, the first turning end point 73a may be shifted to the downstream side of the scroll flow passage 13 (scroll start portion 17) relative to the contact position 75 by changing an inclination angle of the straight line portion 39 according to yet another embodiment shown in
[0094] For example, as in some embodiments shown in
[0095] Connecting the first turning start point 71a and the first turning end point 73a by the curved portion 33, it is possible to suppress the loss of the fluid passing along the connection region 30.
[0096] If the connection region 30 has the curved portion 33, for example, as in some embodiments shown in
[0097] Thus, the change in direction of the inner circumferential surface 13a of the scroll flow passage 13 changing from the first inner circumferential surface 19a to the second inner circumferential surface 17a becomes slow toward the second inner circumferential surface 17a.
[0098] Thus, the fluid flowing along the first inner circumferential surface 19a is more unlikely to separate from the second inner circumferential surface 17a when flowing into the scroll start portion 17 as the recirculation flow 95, making it possible to further suppress the loss associated with the separation.
[0099] For example, as in yet another embodiment shown in
[0100] Connecting the at least partial area between the first turning start point 71a and the first turning end point 73a by the straight line portion 39, it is possible to shorten a distance (creepage distance) along the connection surface 31 between the first turning start point 71a and the first turning end point 73a, and to suppress the loss of the fluid passing along the connection region 30.
[0101] In some embodiments described above, in the first cross-section 9c, that is, a cross-section appearing on the drawings of
[0102] Further, in some embodiments described above, in the first cross-section 9c, that is, the cross-section appearing on the drawing of
[0103] Further, in yet another embodiment shown in
[0104] Hereinafter, the connection region 30 according to some embodiments will further be described with reference to
[0105] As shown in
[0106] Further, in the flow passage connection section 20 according to some embodiments, the connection region 30 first heads for the axially upstream side of the centrifugal compressor 1 to reach a position P3 on the most axially upstream side, and then extends toward the axially downstream side, as the connection region 30 moves from the most downstream side toward the upstream side (the upstream side of the flow passage) along the extension direction of the center line AX of the scroll flow passage 13, on the axially upstream side of the tongue portion 25 and on the upstream side of the flow passage.
[0107] For example, as shown in
[0108] As described above, the connection region 30 extends along the extension direction of the center line AX of the scroll flow passage 13 in the scroll end portion 19, as the scroll end portion 19 is viewed from the radially outer side of the centrifugal compressor 1.
[0109] As a result of intensive researches by the present inventors, it was found that the separation is more likely to occur in the fluid flowing into the scroll start portion 17 from the upstream area of the connection region 30 along the extension direction than in the fluid flowing into the scroll start portion 17 from the downstream area of the connection region 30 along the extension direction.
[0110] According to some embodiments described above, since the connection region 30 includes the area where the above-described ratio (a2/a1) decreases from the downstream side toward the upstream side along the extension direction of the center line AX of the scroll flow passage 13, an area exists where the change in direction of the inner circumferential surface 13a of the scroll flow passage 13 changing from the first inner circumferential surface 19a to the second inner circumferential surface 17a becomes slow from the downstream side toward the upstream side along the extension direction.
[0111] Therefore, according to some embodiments described above, it is possible to effectively suppress occurrence of the separation.
[0112] Further, in the flow passage connection section 20 according to some embodiments, the above-described ratio (a2/a1) takes a minimum value in an area REa, of the connection region 30, on the upstream side of the scroll flow passage 13 relative to the position of the tongue portion 25.
[0113] As described above, the above-described separation is more likely to occur in the fluid flowing into the scroll start portion 17 from the upstream area of the connection region 30 along the extension direction of the center line AX of the scroll flow passage 13 than in the fluid flowing into the scroll start portion 17 from the downstream area of the connection region 30 along the extension direction.
[0114] According to some embodiments described above, since the above-described ratio (a2/a1) takes the minimum value in the above-described area REa, the change in direction of the inner circumferential surface 13a of the scroll flow passage 13 changing from the first inner circumferential surface 19a to the second inner circumferential surface 17a becomes slow.
[0115] Therefore, according to some embodiments described above, it is possible to effectively suppress occurrence of the separation.
[0116] Further, in the flow passage connection section 20 according to some embodiments, the above-described ratio (a2/a1) takes the minimum value in an area REu, of the connection region 30, on the upstream side of the flow passage relative to the position P3 on the most axially upstream side. In some embodiments, the area REu is an area on the upstream side of the flow passage relative to the above-described position P3 of the area located on the axially upstream side of the opening portion 21, of the opening forming portion 23.
[0117] As described above, the connection region 30 according to some embodiments first heads for the axially upstream side of the centrifugal compressor 1 to reach the position P3 on the most axially upstream side, and then extends toward the axially downstream side, as the connection region 30 moves from the tongue portion 25 toward the upstream side of the flow passage.
[0118] Further, as described above, the above-described separation is more likely to occur in the fluid flowing into the scroll start portion 17 from the area of the connection region 30 on the upstream side of the flow passage than in the fluid flowing into the scroll start portion 17 from the area of the connection region 30 on the downstream side of the flow passage.
[0119] However, an area of the scroll start portion 17 suffering the most from the loss due to the separation in the scroll flow passage 13 is an area reached by the fluid passing through the connection region 30 at the position on the upstream side of the flow passage relative to the above-described position P3, that is, the fluid passing through the area REu. Therefore, disposing the connection region 30 such that the above-described ratio (a2/a1) takes the minimum value in the above-described area REu, the change in direction of the inner circumferential surface 13a of the scroll flow passage 13 changing from the first inner circumferential surface 19a to the second inner circumferential surface 17a can be made much slower in an area (area REu) of the connection region 30 which is passed by the fluid flowing into the area where the loss due to the separation is relatively large. Thus, it is possible to effectively suppress occurrence of the separation.
[0120] The present invention is not limited to the above-described embodiments, and also includes an embodiment obtained by modifying the above-described embodiments and an embodiment obtained by combining these embodiments as appropriate.
REFERENCE SIGNS LIST
[0121] 1 Centrifugal compressor [0122] 9 Compressor housing (casing) [0123] 13 Scroll flow passage [0124] 15 Outlet flow passage [0125] 17 Scroll start portion [0126] 17a Second inner circumferential surface [0127] 19 Scroll end portion [0128] 19a First inner circumferential surface [0129] 20 Flow passage connection section [0130] 25 Tongue portion [0131] 30 Connection region [0132] 31 Connection surface [0133] 71 Turning start point [0134] 73 Turning end point