ADSORBABLE POLYMERIC SURFACE-ENHANCED RAMAN SPECTROSCOPY SUBSTRATES AND THE FABRICATION PROCESS
20220228993 · 2022-07-21
Assignee
Inventors
- Pitak EIAMCHAI (Pathumthani, TH)
- Noppadon NUNTAWONG (Pathumthani, TH)
- Mati HORPRATHUM (Pathumthani, TH)
- Saksorn LIMWICHEAN (Pathumthani, TH)
- Nutthamon LIMSUWAN (Pathumthani, TH)
- Viyapol PATTHANASETTAKUL (Pathumthani, TH)
- Chanunthorn CHANANONNAWATHORN (Pathumthani, TH)
- Sukon KALASUNG (Chumphon, TH)
- Pacharamon SOMBOONSAKSRI (Saraburi, TH)
Cpc classification
International classification
Abstract
The present invention related to surface-enhanced Raman spectroscopy (SERS) substrates that are adsorbable and flexible comprises a polymeric base with detailed specific embossed structures on the surface and noble metal nanoparticles coated on the polymeric base, wherein the capillary effect is exhibited by the nanometer-sized rough features embedded in the micrometer-sized stripe patterns on the surface of the embossed polymeric base, the distances between the coated noble metal nanoparticles are between 50-200 nm to allow for sufficient number of hot spots for high Raman signal enhancement, the ridge width of the embossed stripe pattern is between 15-80 pm, and the distance between the ridges of the embossed stripe pattern is 0.04-0.14 mm.
Claims
1. An adsorbable polymeric surface-enhanced Raman spectroscopy (SERS) substrates comprising: a polymeric base comprising: embossed structures on the surface; and noble metal nanoparticles dispersed on the polymeric base, the embossed structures comprising nanometer-sized features embedded in micrometer-sized stripe patterns, wherein the polymeric base exhibits a capillary effect by the nanometer-sized features, the embossed stripe pattern having a ridge with a width ranging from 15-80 μm, wherein the distance between the ridges of the embossed stripe pattern is 0.04-0.14 mm, and the distances between the dispersed noble metal nanoparticles are between 50-200 nm.
2. The adsorbable polymeric SERS substrates according to claim 1 wherein the polymeric base comprises polydimethylsiloxane (PDMS), polymethyl methacrylate (PMMA) or epoxy-based negative photoresist.
3. The adsorbable polymeric SERS substrates according to claim 1, wherein the type of noble metal coated on the polymeric base comprises silver (Ag), gold (Au), platinum (Pt), copper (Cu), palladium (Pd), or combinations thereof.
4. A fabrication process of adsorbable polymeric surface-enhanced Raman spectroscopy (SERS) substrates by using a laser marking machine to create a roughened metal mold for making a flexible replica on which particles of noble metal are coated, the fabrication process comprising: making a metal mold by a laser marking machine by having nanometer-sized rough features embedded in the micrometer-sized patterns of the engraved and non-engraved areas; making polymeric replicas by using the fabricated metal mold; and depositing particles of noble metal onto the flexible replica to yield an active SERS substrate, wherein the finished products possess the capillary effect allowing for non-destructive Raman measurement of the sample in question and that sufficient numbers of hot spots are present for high Raman signal enhancement which results from making the distance between noble metal nanoparticles between 50-200 nm, and the laser fill spacing setting for engraving the metal mold by a laser marking machine is 0.04-0.14 mm.
5. The fabrication process according to claim 4, wherein the laser marking machine comprises a Nd-YAG laser with a wavelength of 1000-1100 nm.
6. The fabrication process according to claim 4 having a power setting for engraving the metal mold by a laser marking machine ranging from 1-20 W.
7. The fabrication process according to claim 4, wherein the laser engraving is performed by passing the laser over the metal mold 1-50 times.
8. The fabrication process according to claim 4, wherein the marking speed for engraving the metal mold is 1-10,000 mm/s.
9. The fabrication process according to claim 4, wherein the setting of laser frequency for engraving the metal mold is 30-300 kHz.
10. The fabrication process according to claim 4, wherein the laser settings for engraving the metal mold include the power of 10-20 W, fill spacing of 0.04-0.14 mm, ass of 1-10 times, marking speed of 300-700 mm/s, and frequency of 20-50 kHz.
11. The fabrication process according to claim 4, wherein the polymeric replicas comprise PDMS, PMMA or epoxy-based negative photoresist.
12. The fabrication process according to claim 11, wherein the polymer is PDMS.
13. The fabrication process according to claim 12, wherein the PDMS replicas made from the metal mold comprises the steps: Mixing the polydimethylsiloxane base and curing agent together between 10:1 to 10:5 ratio to form a mixture; Putting the mixture in a desiccator for 90 minutes to remove air bubbles; Pouring the mixture into the metal mold and bringing it back into the desiccator for 90 minutes to remove air bubbles; Curing the mixture; and Releasing the PDMS replicas from the metal mold.
14. The fabrication process according to claim 4, wherein depositing noble metal particles onto the flexible replicas is performed by a physical vapor deposition (PVD) system.
15. The fabrication process according to claim 14, wherein the PVD system comprises a magnetron sputtering system.
16. The fabrication process according to claim 4, wherein the noble metal to be deposited on the PDMS replicas comprises silver (Ag), gold (Au), platinum (Pt), copper (Cu) or palladium (Pd).
17. The fabrication process according to claim 4, wherein the noble metal for coating the PDMS replicas is silver (Ag).
18. The fabrication process according to claim 4, wherein the particles of noble metal to deposit on the PDMS replicas have a size in the nanometer range.
19. The fabrication process according to claim 17, wherein the depositing step uses a silver sputtering target which has a purity greater than 99% and a diameter of 3 inches.
20. The fabrication process according to claim 15, wherein the vacuum level in a magnetron sputtering system is reached by utilizing a rotary pump and a turbo-molecular pump such that the pre-deposited chamber pressure is 5×10.sup.6 mbar.
21. The fabrication process according to claim 4, wherein the argon flow rate during the deposition of noble metal nanoparticles onto the PDMS replicas is 5-15 cm.sup.3/min
22. The fabrication process according to claim 4, wherein chamber pressure during the deposition of noble metal nanoparticles onto the PDMS replicas is regulated between 9×10.sup.3-9×10.sup.2 mbar.
23. The fabrication process according to claim 4, wherein the DC current and power of the PVD system during the deposition of noble metal nanoparticles onto the PDMS replicas is 0.1-0.5 A and 50-300 W, respectively.
24. The fabrication process according to claim 4, wherein the deposition time of noble metal nanoparticles in the PVD system is 1-400 s.
25. The fabrication process according to claim 12, wherein the configuration during the deposition of noble metal nanoparticles onto the PDMS replicas include argon flow rate of 5-15 cm.sup.3/min, chamber pressure of 1×10.sup.3-9×10.sup.2 mbar, DC power of 50-200 W, and time of 1-400 s.
26. The fabrication process according to claim 13, wherein curing is performed at 150° C. for 180 minutes or at room temperature for 24 hours.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0016] The present disclosure provides for adsorbable and flexible SERS substrates that are made of polymeric material and its fabrication process. To develop SERS substrates that can perform non-invasive and non-destructive measurements to the samples in question while still provide fast and accurate results, flexible and adsorbable substrates are realized.
[0017] The adsorbable polymeric SERS substrate presented in this invention, as shown in
[0018] The Flexible and Adsorbable Substrate [0019] The flexibility of the substrate results from the choice of polymeric material which can be chosen from any one of PDMS, PMMA or epoxy-based negative photoresist (such as SU-8). The attribute which makes the substrate adsorbable comes from the texturized roughness on the substrate's surface. There are micro-sized strip patterns embossed on the surface of the polymeric substrate. The width of each embossed strip is between 15-80 μm and the distance between adjacent embossed strips is 0.04-0.14 mm apart. Plus, within the embossed strips there also exist the nano-sized roughness. In other words, the surface of the polymeric substrate contains nano-in-micro features of texturized roughness. As a result of the nano-in-micro texturized features of the substrate's surface, the substrate possesses the capillary effect.
[0020] The Coated Noble Metal Nanoparticles [0021] In a particular embodiment, a noble metal is selected from the group comprising silver (Ag), gold (Au), platinum (Pt), copper (Cu) and palladium (Pd). The noble metal nanoparticles are coated in such a way that the particles are between 50-200 nm apart.
[0022] Furthermore, the present disclosure provides for the fabrication process of the adsorbable polymeric SERS substrates.
[0023] The Preparation of the Metal Mold [0024] This section describes the process methods associated using a metal mold with laser-engraved nano-in-micro rough features on the surface. Metal sheets that do not absorb laser light are suitable to be used as a mold that is prepared by a laser marking machine, which is an Nd-YAG laser with laser wavelength between 1,000-1,100 nm. In an exemplary embodiment, choices of metals for making the mold by the laser engraving technique include, but are not limited to, aluminium (Al), copper (Cu), cobalt (Co), molybdenum (Mo), nickel (Ni), stainless steel, and zinc (Zn). In a particular exemplary embodiment, the nano-in-micro rough structures of the metal mold is controlled by the following laser parameters and their plausible ranges as follows: [0025] laser power between 1-20 W, [0026] laser fill spacing between 0.02-0.14 mm, [0027] laser marking speed between 1-10,000 mm/s, [0028] laser frequency between 30-300 kHz, and [0029] laser passes of 1-50 times.
[0030] The Creation of Polymeric Replicas [0031] This section explains the process methods in which the mold from the previous section is used to make polymeric replicas. The polymeric replicas serve as being flexible, and when fabricated from the mold that has the optimized rough structures, they are also adsorbable. In a particular embodiment, the PDMS is chosen as the material for the polymeric substrate. The PDMS is supplied in two components, a base and a curing agent which are mixed together. Pouring the liquid mixture onto the mold and it then conforms to the shape of the mold. Releasing the replicas from the mold yields free-standing polymeric substrates.
[0032] The Coating of Noble Metal Nanoparticles [0033] Since a high volume of electron clouds of noble metals contributes to having a greater amount of hot spot, nanoparticles of a noble metal are deposited on the free-standing polymeric substrate to form a working SERS substrate that is flexible and adsorbable. In a particular embodiment, a noble metal is selected from the group comprising silver (Ag), gold (Au), platinum (Pt), copper (Cu) and palladium (Pd). Particles of noble metal can be deposited in the nanometer range onto the polymeric substrate by a physical vapor deposition system (PVD). In an exemplary embodiment, the common range of parameters for noble metal deposition by a PVD comprises: [0034] pre-deposited chamber pressure of 5×10.sup.−6 mbar, [0035] argon flow rate during deposition of 5-15 cm.sup.−3/min, [0036] chamber pressure during deposition regulated between 9×10.sup.−3-9×10.sup.−2 mbar, [0037] DC current of the sputtering system between 0.1-0.5 A, [0038] power of 50-200 W, and [0039] time of deposition between 1-400 s.
[0040] The present disclosure is described in details with reference to the following embodiments by ways of examples:
Example I
[0041] The process flow from start to finish of a ready-to-use polymeric SERS substrate is depicted in
[0048] In a particular embodiment, the metal sheet to be used as a mold is selected to be 0.4 mm thick aluminium (Al) sheet. Aluminium does not absorb laser light and is vastly obtainable in the market. A 3-step sonication in acetone, isopropanol and deionized (DI) water for 10 minutes each is employed to clean the Al sheet. Then it is dried up by a nitrogen gun. In a particular exemplary embodiment, a programmable laser marking machine is used to engrave nano-in-micro rough structures on the Al sheet to make the mold. The engraved area is designed to encompass the area of 5×5 mm.sup.2. In a particular exemplary embodiment, the rough texture of the metal mold which will be the pattern of the surface of a PDMS substrate is required to give the capillary effect to the PDMS substrate. For the PDMS substrate to have the capillary effect, particles from the substance in question must be able to adsorb to the substrate. In a particular exemplary embodiment, the roughness of the metal mold that will yield the capillary effect to the PDMS substrate is determined by the following parameters: laser power between 1-20 W, laser fill spacing between 0.02-0.14 mm, laser marking speed between 1-10,000 mm/s, laser frequency between 30-300 kHz, laser passes of 1-50 times. The laser fill spacing parameter is the key that determines whether the PDMS substrate will have the capillary effect as depicted in
Example II
[0049] In a further exemplary embodiment, the polymeric SERS substrates are achieved by fabricating PDMS replicas from the Al mold that was prepared by a laser marking machine. The PDMS used in this invention is supplied in two components, a base and a curing agent. To produce a replica, the base and curing agent are mixed together between 10:1 to 10:5 ratio (10 parts base for 1 part or 5 parts curing agent). The liquid mixture is brought into the desiccator for 90 minutes to eliminate air bubbles. Then the mixture (pre-polymer) is poured over the metal mold that was prepared by the laser marking machine and brought back inside the desiccator for another 90 minutes. Then the mixture is cured at 150 C for 180 minutes. Alternatively, it can be left in the room temperature for 1 day. Finally, the replica is released from the mold and the free-standing PDMS substrate with the embossed surface patterns designed by the laser marking machine is achieved.
Example III
[0050] In a particular exemplary embodiment, an active polymeric SERS substrate is achieved when the surface of the adsorbable PDMS substrate is coated with nanoparticles of noble metal. Silver (Ag) is selected as the noble metal to coat the PDMS substrates. As shown in the literature, Ag is the noble metal that can enhance Raman signal the highest thus far. This high enhancement property of Ag makes distinguishing various Raman spectra more easily.
[0051] A 3-inch diameter silver target with 99% purity is utilized. Particularly, a magnetron sputtering system is the chosen type of a physical vapor deposition system (PVD) for Ag deposition. In a particular exemplary embodiment, the vacuum level of 5×10.sup.−6 mBar is created by rotary and turbomolecular pumps prior to deposition. Furthermore, argon (Ar) flow rate of 10 cm.sup.3/minute is fed into the chamber right before deposition. During deposition, the chamber pressure is regulated at 3×10.sup.3 mBar, the direct current (DC) and power of the sputtering system are 0.1 A and 90 W, respectively. The deposition time is 30 seconds.
Example IV
[0052] In a particular exemplary embodiment, the performance of the adsorbable polymeric SERS substrate is tested by having 5.0×10.sup.−2 mL of MB with the concentration of 1.0×10.sup.−6 Mol dropped onto the substrate. Then it is undergone a Raman spectroscopy measurement by a confocal Raman spectroscope with the laser wavelength setting of 785 nm. The measurement is performed in 10 seconds. The result is depicted in
[0053] In a further particular embodiment, the capillary effect which is essentially the ability to adsorb particles from the substance in question is tested. MB of concentration 1.0×10.sup.−6 Mol and with the amount of 2 μL is dropped onto a clean glass slide and left to dry in room temperature for 30 minutes. Then the adsorbable polymeric SERS substrate is dipped into a mixture of 1:1 methanol and chloroform. The polymeric SERS substrate is placed on the glass slide that has the dry MB on top for 120 seconds in such a way that the rough surface with coated Ag is placed against the dry MB on the glass slide. Then it is brought into a Raman spectroscope to see the result.
[0054] In a further particular exemplary embodiment, different solutions which assist the polymeric SERS substrate to adsorb particles from the substance in question are explored.
Example V
[0055] In a particular embodiment, the adsorbable polymeric SERS substrate in this invention is used to perform Raman measurement of pen ink written on a piece of paper. This is to imitate real-world application where Raman spectroscopy can assist in forensic investigation—in this case the document forgery.
[0056] Even though the present invention is reported with reference to the exemplified embodiments, it should be inferred that the invention is not limited hereto. The described embodiments are to be considered in all respects as illustrative and not restrictive. Additional modifications and embodiments within the scope thereof can be recognized by those having ordinary skill in the art. Appropriately, such modifications and/or embodiments are considered to be included within the scope of the claims.