VEHICLE-GRID-HOME POWER INTERFACE
20220231509 · 2022-07-21
Inventors
Cpc classification
H02J50/80
ELECTRICITY
Y02E60/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y04S10/126
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/63
PERFORMING OPERATIONS; TRANSPORTING
B60L55/00
PERFORMING OPERATIONS; TRANSPORTING
B60L53/30
PERFORMING OPERATIONS; TRANSPORTING
H02M3/33573
ELECTRICITY
Y02T10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/122
PERFORMING OPERATIONS; TRANSPORTING
B60L53/22
PERFORMING OPERATIONS; TRANSPORTING
Y04S30/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/62
PERFORMING OPERATIONS; TRANSPORTING
H02J3/322
ELECTRICITY
B60L53/66
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T90/167
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02J3/36
ELECTRICITY
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02J3/32
ELECTRICITY
B60L55/00
PERFORMING OPERATIONS; TRANSPORTING
H02J3/36
ELECTRICITY
H02J7/00
ELECTRICITY
Abstract
A method of operating an electric vehicle charging apparatus for a vehicle to grid interface comprising a first full bridge converter configured to convert a grid supply to a DC link and a primary full bridge converter connected to the DC link and configured to provide an output alternating current for use in vehicle charging. The method includes detecting a charging power requirement for a vehicle; determining a required voltage for the DC link to enable the converter to supply power for satisfying the charging power requirement when operating at full duty cycle; operating the primary full bridge converter at full duty cycle; controlling the voltage of the DC link to the required voltage.
Claims
1. A method of operating an electric charging apparatus comprising a first full bridge converter configured to convert a grid supply to a DC link and a primary full bridge converter connected to the DC link and configured to provide an output alternating current for use in charging, the method comprising: detecting a charging power requirement for a battery to be charged by the apparatus; determining a required voltage for the DC link to enable the primary full bridge converter to supply power satisfying the charging power requirement when the primary full bridge converter is operating at full duty cycle; operating the primary full bridge converter at full duty cycle; and controlling the voltage of the DC link to the required voltage.
2. The method of claim 1 further comprising charging the battery wirelessly.
3. The method of claim 2 further comprising providing a bi-directional wireless coupling between the primary full bridge converter and the battery.
4. The method of claim 2 further comprising supplying the output of the primary full bridge converter to a coil for coupling to a further coil for inductive coupling to enable wireless power transfer.
5. The method of claim 1 further comprising: detecting a reactive power requirement of a load connected to the grid, and operating the first full bridge converter to compensate for the reactive power requirement.
6. The method of claim 1 further comprising: detecting a power requirement of the load or grid, and operating the first and primary full bridge converters to supply power from the battery to the load and/or the grid.
7. The method of claim 3 further comprising: controlling the primary full bridge converter and a secondary full bridge converter associated with the battery to control bi-directional wireless power transfer between the grid, load and battery.
8. The method of claim 7 further comprising operating the primary and secondary converters at a relative phase angle (θ) to direct power flow to or form the battery.
9. The method claim 1 further comprising operating the duty cycle (φp) of the primary converter at 180 degrees.
10. The method of claim 7 further comprising operating the duty cycle (φs) of the secondary converter to control power flow.
11. The method of claim 1 further comprising: calculating an instantaneous load power for a load connected to the grid, determining a reference current for supply by the first full bridge converter, and controlling switches of the first full bridge converter to provide compensation.
12. A method of operating an electric charging apparatus comprising a first full bridge converter connected to a utility grid and configured to convert a grid supply to a DC link and a second full bridge converter connected to the DC link and configured to provide an output alternating current for use in battery charging, the method comprising: detecting a reactive power requirement of a load connected to the grid; and operating the first full bridge converter to compensate for the reactive power requirement.
13. The method of claim 12 further comprising detecting a charging power requirement for a battery to be charged by the apparatus, and operating the second converter to charge the battery.
14. The method of claim 12 further comprising: detecting a power requirement of the load or grid, and operating the first and second full bridge converters to supply power from the battery to the load and/or the grid.
15. A method of operating an electric charging apparatus comprising a first full bridge converter connected to a utility grid and configured to convert a grid supply to a DC link and a second full bridge converter connected to the DC link and configured to provide an output alternating current for use in battery charging, the method comprising: detecting a power requirement of the load or grid and operating the first and second full bridge converters to supply power from the battery to the load and/or the grid.
16. A vehicle-grid-home interface comprising a controller configured or operable to perform the method according to claim 1, wherein the battery comprises an electric vehicle battery.
17. A power and quality control converter comprising: a full bridge converter; an input coupled to a utility power supply; an output coupled to a wireless power transfer system; and a controller configured to determine a required instantaneous DC voltage for the output, and adaptively control the full bridge converter at the determined required DC voltage.
18. The power and quality control converter of claim 17 configured to: detect a reactive power requirement of a load connected to the utility power supply, and operate the first full bridge converter to compensate for the reactive power requirement.
19. The power and quality control converter of claim 17 configured to detect a power requirement of the load or utility supply and operate the first and second full bridge converters to supply power from the battery to the load and/or the utility supply.
20. The power and quality control converter of claim 17 configured to calculate an instantaneous load power for a load connected to the utility supply, determine a reference current for supply by the first full bridge converter, and control switches of the first full bridge converter to provide compensation.
21. The power and quality control converter of claim 17 wherein the wireless power transfer system comprises a wireless battery charging system.
22. The method of claim 15 further comprising operating the apparatus in an islanding mode in which power is supplied from the battery to the load.
23. The method of claim 15 further comprising operating the apparatus to provide compensation for the load.
24. The method of claim 8 wherein θ is +90 degrees or −90 degrees.
25. The method of claim 1 wherein the battery comprises an electric vehicle battery.
Description
DRAWING DESCRIPTION
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DETAILED DESCRIPTION
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[0104] A first full bridge converter, referred to herein as a power & quality control converter (PQCC) has an input 5 coupled to the grid 1, and an output 6 coupled to a wireless power transfer system (BD-WPT). In this example the BD-WPT is a bi-directional wireless power transfer system. In some other examples it is possible that the WPT is uni-directional. It will be understood by those skilled in the art that the WPT system could be replaced by a wired charging system in which a full bridge converter supplies current to an isolating transformer, and another converter associated with the vehicle converts the alternating current to a direct current for charging (or supplying power back to the grid/load). Also, although a series tuned compensation network is shown in
[0105] The PQCC comprises switches S.sub.11 S.sub.12 S.sub.13 and S.sub.14 arranged in a full bridge configuration. A coupling component or network such as inductor L.sub.c is connected (in this example in series) with the grid to reduce the current ripple. A parallel capacitor C.sub.c is used in this example to maintain the output voltage under islanding mode. A DC-link capacitor C.sub.DC is designed to maintain the DC voltage of the DC link at the output 6 at or under a satisfactory voltage ripple. Voltage v.sub.conv is the voltage across the input of the bridge of the PQCC. P.sub.L, Q.sub.L, and S.sub.Lh are load active, reactive and harmonic power, respectively, and Pv is the active power received from or supplied to the BD-WPT system. PQCC is controlled to produce current i.sub.c at V.sub.conv to supply required P.sub.V, Q.sub.L, and S.sub.Lh.
[0106] In the BD-WPT module, the primary side converter derives power from the grid through PQCC and is fed by the output DC voltage V.sub.DC while the secondary side converter is considered to be connected to a load such as a battery. This is represented in the
[0107] PQCC is used to support the reactive and harmonic power (Q.sub.L and S.sub.Lh) compensation of the nonlinear household loads while meeting the active power supply/demand in accordance with P.sub.G=(P.sub.V−P.sub.L). The BD-WPT module is used to transfer (preferably bi-directionally) the active power Pv under Islanding mode, V2H mode, G2VH mode, VG2H and V2HG and any other possible modes as required. These operation modes are illustrated in
[0108] As shown in
[0109] Based on
where V.sub.p and V.sub.s are voltages induced in the primary and secondary coils, respectively, and M is the mutual inductance. The voltages V.sub.pi and V.sub.si produced by the converters from V.sub.DC and V.sub.out, respectively, can be expressed as:
[0110] where n is the harmonic number, φ.sub.p is the primary side phase shift modulation, φ.sub.s is the secondary side phase shift modulation and θ is the relative phase angle between the two voltages produced by converters, and ω.sub.s is the angular switching frequency of both the primary and secondary converters which is equal to the angular resonant frequency ω.sub.r, which can be expressed as:
[0111] The power flow on the EV side can be expressed by:
[0112] The purpose of the BD-WPT controller is to control Pv at its reference value, while minimizing its reactive power requirement. In (6) and (7), the reactive power components on both sides of the system can be minimized (Q.sub.V=0) by keeping the relative phase angle θ between the voltages of primary and the secondary-side converters to be either +90° or −90°. The direction of power flow can be controlled through the sign of the relative phase angle. Apart from θ, both φ.sub.p and φ.sub.s as well as ω.sub.s can be used to control the active power transfer. In this example, φ.sub.p is set as the first priority for active power control, while φ.sub.s is set to 180°. Based on (6), the relationship among the P.sub.V, V.sub.DC and φ.sub.p can be shown as in
[0113] As evident from
[0114] Conventionally, as in
[0115] In contrast, as shown in
[0116] The switching loss of any semiconductor device in PQCC can be approximated as:
[0117] where V.sub.DC, I.sub.C, I.sub.CN, t.sub.rN, t.sub.fN, and f.sub.sw are the DC-link voltage, PQCC output current, rated current, rated rise time, rated fall time, and switching frequency, respectively. As evident from (8), V.sub.DC is proportional to the switching loss, for any given I.sub.C which is injected in to the grid based on active, reactive and harmonic power requirements. Thus by lowering V.sub.DC as appropriate using the adaptive control concept, the switching loss of PQCC can be reduced.
[0118] Under the conditions specified for PQCC in (8), the same power P.sub.V(V.sub.DC, φ.sub.p) in (6) must be transferred through the primary side converter of the BD-WPT module. Then considering the same power transfer through both the conventional constant DC link voltage method and the new adaptive DC-link control, the following expression can be obtained:
[0119] Accordingly, based on (6) and (8), the switching loss ratio between the conventional method and proposed method of the primary side BD-WPT converter can be given as (11).
[0120] A smaller φ.sub.p in (11) indicates that the conventional method uses high DC link voltage to transfer low P.sub.V, incurring high switching losses but with adaptive control the switching loss would be only a fraction of the conventional switching loss. Moreover, the primary side BD-WPT converter is always operated with full duty cycle and enables operation with approximate soft-switching. Consequently the switching losses are further reduced and in addition to lowering the harmonic distortion.
[0121] According to (6) and under the conditions of φ.sub.p=φ.sub.s=180° and θ=+90° or −90°, the maximum DC-link voltage that is required for the BD-WPT module is calculated as:
[0122] The the DC-link voltage given in (12) is adaptively controlled by PQCC in accordance with the reference P.sub.V. However in addition to the maximum V.sub.DC voltage specified in (12) that satisfies the BD-WPT module requirement, there is also a minimum V.sub.DC voltage, represented by V.sub.DC(PQCC), at which PQCC is always guaranteed to supply the AC grid with the required P.sub.V, Q.sub.L and S.sub.Lh. Based on
[0123] From (13), the minimum required fundamental DC-link voltage can be obtained as:
[0124] From (14) and parameters in Table I, the requirement of V.sub.DC(PQCC) can be determined, and as evident from
[0125] To satisfy harmonic power requirement S.sub.Lh, the harmonic component of DC link voltage should be:
[0126] where n is the harmonic order, N is the maximum harmonic selected depending on the application, nωL.sub.c is the harmonic impedance, I.sub.Ln is the harmonic load current. Hence, the total required DC link voltage of PQCC can be expressed as:
V.sub.DC(PQCC)=√{square root over (V.sub.DCf(PQCC).sup.2+V.sub.DCh(PQCC).sup.2)} (16)
[0127] The final DC-link voltage can be determined by selecting the maximum of the two values of V.sub.DC(WPT)_adap and V.sub.DC(PQCC).
[0128] The system shown in
[0129] A control strategy and system for the adaptive DC-link voltage control will now be provided, and disclosed with reference to the controller of
[0130] In
[0131] In one example the single phase PQ method is used to implement the controller. This involves implementing an instantaneous active and reactive current P-Q controller for the regulation of current i.sub.C. Specifically to track the reference value i.sub.C*, the PQCC controller generates the current i.sub.C by using pulse width modulation control, such as current hysteresis pulse width modulation (PWM) control. In this example the hysteresis PWM is selected due to its simplicity of implementation, fast dynamic response, and good current limiting capability. The reference i.sub.C* can thus be calculated as:
[0132] where v.sub.G and v.sub.G.sup.D are the grid voltage and instantaneous π/2 lag of load voltage; P.sub.V* is the reference active power from the BD-WPT module; p.sub.DC is the DC controlled required active power; p.sub.L and q.sub.L are the load instantaneous active and reactive current, which contain both DC components and AC components. The AC component {tilde over (p)}.sub.L is obtained by passing p.sub.L through a low pass filter (LPF) and subsequent subtraction. In (17), p.sub.L, q.sub.L and p.sub.DC can be expressed as:
[0133] where i.sub.L and i.sub.L.sup.D are the load current and instantaneous π/2 lag of load current, V.sub.DC and V.sub.DC* are the DC-link voltage and its reference value, k.sub.p is the proportional gain control. The reference V.sub.DC* is obtained by selecting maximum value of V.sub.DC(PQCC)* and V.sub.DC(BD-WPT)* by using (16) and (12) with P.sub.V=P.sub.V*, respectively. The instantaneous expressions of V.sub.DC(PQCC)* and V.sub.DC(WPT)* are obtained by substituting P.sub.V=P.sub.V* based on (14) and (12) and given as:
[0134] Finally, V.sub.DC* is obtained by selecting the maximum value of V.sub.DC(PQCC)* in (18) and V.sub.DC* in (19) as:
V*.sub.DC=Max(V*.sub.DC(PQCC),V*.sub.DC(WPT)_adap) (22)
[0135] According to
[0136] For the control of BD-WPT module, the active power P.sub.V is controlled through φ.sub.p and φ.sub.s and θ is used to control the direction of the active power flow. Phase shifts φ.sub.p and φ.sub.s can be generated using PI or PID controllers; PID.sub.1 and PID.sub.2. If V.sub.DC(WPT)_adap*>V.sub.DC(PQCC)*, the BD-WPT module is operated at full duty cycle with φ.sub.p=φ.sub.s=180°. In contrast, if V.sub.DC(WPT)_adap*≤V.sub.DC(PQCC)*, then active power P.sub.V is regulated at its reference P.sub.V* by controlling φ.sub.p and φ.sub.s to be within ≤180°.
[0137] Simulations have been performed to validate the proposed concept, and Table 1 shows the parameters used for the validation.
TABLE-US-00001 TABLE 1 System Parameter Value AC gird V.sub.G , f.sub.sys 65 V, 50 Hz PQCC L.sub.c,, C.sub.c 10 mH, 10 μF f.sub.sw 10 kHz C.sub.DC 660 μF V.sub.DC Adaptively controlled BD-WPT module L.sub.pi, (or L.sub.si) 193 μH C.sub.pi, (or C.sub.si) 0.195 μF V.sub.out 130 V M, k 59.5 × 10 μH, 0.31 f.sub.s 85 kHz
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[0144] As shown in
[0145] Although embodiments of the invention have been described with particular application to electric vehicles, those skilled in the art will appreciate that alternative fields of application comprise, for example, portable electronic devices such as cell phones, watches, tooth brushes, and the like.
[0146] Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise”, “comprising”, and the like, are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense, that is to say, in the sense of “including, but not limited to”.
[0147] Where in the foregoing description, reference has been made to specific components or integers of the invention having known equivalents, then such equivalents are herein incorporated as if individually set forth.
[0148] Note that the functional blocks, features, methods, devices, and systems described in the present disclosure may be integrated or divided into different combinations of systems, devices, and functional blocks as would be known to those skilled in the art. Any suitable programming language and programming techniques may be used to implement the routines of particular implementations. Different programming techniques may be employed such as procedural or object-oriented. The routines may execute on a single processing device or multiple processors. Although the steps, operations, or computations may be presented in a specific order, the order may be changed in different particular implementations. In some implementations, multiple steps or blocks shown as sequential in this specification may be performed at the same time. Having thus described a few particular embodiments of the invention, various alterations, modifications, and improvements will readily occur to those skilled in the art. Such alterations, modifications, and improvements as are made obvious by this disclosure are intended to be part of this description though not expressly stated herein, and are intended to be within the spirit and scope of the invention. Accordingly, the foregoing description is by way of example only, and not limiting. The invention is limited only as defined in the following claims and equivalents thereto.