HIGH-EFFICIENCY MAGNETIC COUPLING AND LEVITATION PUMP
20210404473 · 2021-12-30
Inventors
Cpc classification
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K11/21
ELECTRICITY
F04D15/0094
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M60/822
HUMAN NECESSITIES
F04D29/426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M60/216
HUMAN NECESSITIES
F04D29/622
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02N15/00
ELECTRICITY
F04D13/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/4293
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M60/422
HUMAN NECESSITIES
A61M60/419
HUMAN NECESSITIES
A61M60/196
HUMAN NECESSITIES
International classification
F04D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A magnetic coupling suspension pump includes a stator body and a rotor. The stator body includes a magnetic suspension stator assembly and a magnetic coupler stator assembly; the rotor includes a magnetic suspension rotor assembly and a magnetic coupler rotor assembly; the magnetic suspension stator assembly and the magnetic suspension rotor assembly constitute a magnetic suspension assembly, and the magnetic suspension assembly is configured to generate radial uni-polar magnetic poles and magnetic fields arranged along a circumferential direction, resulting in that the rotor suspends; and the magnetic coupler stator assembly and the magnetic coupler rotor assembly constitute a magnetic coupler assembly, and the magnetic coupler assembly is configured to generate radial non-zero even number of periodic magnetic poles and magnetic fields arranged along the circumferential direction, resulting in that the rotor rotates.
Claims
1-10. (canceled)
11. A magnetic coupling suspension pump, comprising a stator body and a rotor, wherein the stator body comprises a magnetic suspension stator assembly and a magnetic coupler stator assembly; the rotor comprises a magnetic suspension rotor assembly and a magnetic coupler rotor assembly; the magnetic suspension stator assembly and the magnetic suspension rotor assembly constitute a magnetic suspension assembly, and the magnetic suspension assembly is configured to generate radial uni-polar magnetic poles and magnetic fields arranged along a circumferential direction, resulting in that the rotor suspends; and the magnetic coupler stator assembly and the magnetic coupler rotor assembly constitute a magnetic coupler assembly, and the magnetic coupler assembly is configured to generate radial non-zero even number of periodic magnetic poles and magnetic fields arranged along the circumferential direction, resulting in that the rotor rotates.
12. The magnetic coupling suspension pump according to claim 11, wherein the magnetic suspension assembly is configured that two radial freedom degrees of suspension of the rotor are actively controlled, a axial freedom degree of suspension of the rotor is passively controlled and two inclined freedom degrees of suspension of the rotor are passively suspended; and the magnetic coupler assembly drives the rotor to rotate, the rotor does not have any mechanical contact with the stator body during the rotor rotates.
13. The magnetic coupling suspension pump according to claim 11, wherein the magnetic suspension rotor assembly comprises a magnetic ring, the magnetic suspension stator assembly comprises a stator core, and the stator core surrounds the magnetic ring; and a magnetization direction of the magnetic ring is along a radial direction of the rotor and faces towards or away from the stator core.
14. The magnetic coupling suspension pump according to claim 13, wherein the magnetic suspension rotor assembly further comprises auxiliary magnetic rings which are respectively on an upper side and a lower side of the magnetic ring in an axial direction of the rotor; the magnetic suspension stator assembly further comprises auxiliary magnetic rings which are respectively on an upper side and a lower side of the stator core in an axial direction of the stator body; and the auxiliary magnetic rings of the magnetic suspension rotor assembly and the auxiliary magnetic rings of the magnetic suspension stator assembly are configured that a magnetic field generated by each auxiliary magnetic ring in an air gap between the stator core and the magnetic ring is added with a magnetic field generated by the magnetic ring in the air gap, and the “added with” refers to that the magnetic fields added with each other have a same direction and an amplitude of a magnetic field obtained after adding the magnetic fields with each other is increased.
15. The magnetic coupling suspension pump according to claim 14, wherein the magnetic ring and the auxiliary magnetic rings of the magnetic suspension rotor assembly are made of a permanent magnet material.
16. The magnetic coupling suspension pump according to claim 14, wherein a magnetization direction of the auxiliary magnetic ring on the upper side of the magnetic ring and a magnetization direction of the auxiliary magnetic ring on the lower side of the magnetic ring are both along the axial direction of the rotor and are opposite to each other; or, the magnetization direction of the auxiliary magnetic ring on the upper side of the magnetic ring and the magnetization direction of the auxiliary magnetic ring on the lower side of the magnetic ring are both along the radial direction of the rotor and are same with each other.
17. The magnetic coupling suspension pump according to claim 14, wherein the magnetization direction of the magnetic ring of the magnetic suspension rotor assembly is along the radial direction of the rotor and faces towards the stator core; and the auxiliary magnetic rings of the magnetic suspension rotor assembly and the auxiliary magnetic rings of the magnetic suspension stator assembly are arranged in one of the following ways: (1) a magnetization direction of the auxiliary magnetic ring on the upper side of the magnetic ring is along the axial direction of the rotor downwardly, a magnetization direction of the auxiliary magnetic ring on the lower side of the magnetic ring is along the axial direction of the rotor upwardly, a magnetization direction of the auxiliary magnetic ring on the upper side of the stator core is along the axial direction of the stator body upwardly, and a magnetization direction of the auxiliary magnetic ring on the lower side of the stator core is along the axial direction of the stator body downwardly; (2) the magnetization direction of the auxiliary magnetic ring on the upper side of the magnetic ring and the magnetization direction of the auxiliary magnetic ring on the lower side of the magnetic ring are both along the radial direction of the rotor in a same direction and are both opposite to the magnetization direction of the magnetic ring, and the magnetization direction of the auxiliary magnetic ring on the upper side of the stator core and the magnetization direction of the auxiliary magnetic ring on the lower side of the stator core are both along the radial direction of the stator body in a same direction and both face towards the rotor; (3) the magnetization direction of the auxiliary magnetic ring on the upper side of the magnetic ring is along the axial direction of the rotor downwardly, the magnetization direction of the auxiliary magnetic ring on the lower side of the magnetic ring is along the axial direction of the rotor upwardly, and the magnetization direction of the auxiliary magnetic ring on the upper side of the stator core and the magnetization direction of the auxiliary magnetic ring on the lower side of the stator core are both along the radial direction of the stator body in a same direction and both face towards the rotor; and (4) the magnetization direction of the auxiliary magnetic ring on the upper side of the magnetic ring and the magnetization direction of the auxiliary magnetic ring on the lower side of the magnetic ring are both along the radial direction of the rotor in a same direction and are both opposite to the magnetization direction of the magnetic ring, the magnetization direction of the auxiliary magnetic ring on the upper side of the stator core is along the axial direction of the stator body upwardly, and the magnetization direction of the auxiliary magnetic ring on the lower side of the stator core is along the axial direction of the stator body downwardly.
18. The magnetic coupling suspension pump according to claim 13, wherein the magnetic suspension stator assembly further comprises a control circuit, a rotor position sensor and a coil; the rotor position sensor detects a relative position between the rotor and the stator body, and the control circuit calculates and controls a magnitude and a direction of a current in the coil according to the relative position to generate a magnetic field in the stator core, and the magnetic field in the stator core generates an interaction force on the magnetic suspension rotor assembly so that the rotor suspends.
19. The magnetic coupling suspension pump according to claim 18, wherein by controlling the magnitude and the direction of the current in the coil, the control circuit adjusts the relative position between the rotor and the stator body, so that the magnetic ring generates a radial constant force on the rotor to resist an external radial force and realize a zero power consumption control; and by controlling the magnitude and the direction of the current in the coil, the control circuit periodically adjusts the relative position between the rotor and the stator body, so that the magnetic ring generates a radial periodic force on the rotor to resist an external periodic radial force and realize a periodic zero power consumption control.
20. The magnetic coupling suspension pump according to claim 14, wherein the magnetic suspension stator assembly further comprises a control circuit, a rotor position sensor and a coil; the rotor position sensor detects a relative position between the rotor and the stator body, and the control circuit calculates and controls a magnitude and a direction of a current in the coil according to the relative position to generate a magnetic field in the stator core, and the magnetic field in the stator core generates an interaction force on the magnetic suspension rotor assembly so that the rotor suspends.
21. The magnetic coupling suspension pump according to claim 20, wherein by controlling the magnitude and the direction of the current in the coil, the control circuit adjusts the relative position between the rotor and the stator body, so that the magnetic ring, the auxiliary magnetic rings of the magnetic suspension rotor assembly and the auxiliary magnetic rings of the magnetic suspension stator assembly generate a radial constant force on the rotor to resist an external radial force and realize a zero power consumption control; and by controlling the magnitude and the direction of the current in the coil, the control circuit periodically adjusts the relative position between the rotor and the stator body, so that the magnetic ring, the auxiliary magnetic rings of the magnetic suspension rotor assembly and the auxiliary magnetic rings of the magnetic suspension stator assembly generate a radial periodic force on the rotor to resist an external periodic radial force and realize a periodic zero power consumption control.
22. The magnetic coupling suspension pump according to claim 11, wherein the magnetic coupler rotor assembly comprises any non-zero even number of magnets arranged along the circumferential direction, and a magnetic field arrangement mode of the non-zero even number of magnets along the circumferential direction is that magnetization directions of two adjacent magnets rotate 180 degrees or 90 degrees with respect to each other; the magnetic coupler stator assembly comprises any non-zero even number of magnets arranged along the circumferential direction, and a magnetic field arrangement mode of the non-zero even number of magnets of the magnetic coupler stator assembly is opposite to that of the non-zero even number of magnets of the magnetic coupler rotor assembly.
23. The magnetic coupling suspension pump according to claim 22, wherein the non-zero even number of magnets of the magnetic coupler rotor assembly are a plurality of fan-shaped permanent magnets, and the plurality of fan-shaped permanent magnets are same with each other in size; and the non-zero even number of magnets of the magnetic coupler stator assembly are a plurality of fan-shaped permanent magnets, and the plurality of fan-shaped magnets are same with each other is size.
24. The magnetic coupling suspension pump according to claim 22, wherein magnetization directions of the non-zero even number of magnets of the magnetic coupler rotor assembly are arranged to generate periodic multi-polar magnetic fields that are superimposed to be enhanced on one side of the magnetic coupler rotor assembly while are superimposed to be weakened on the other side of the magnetic coupler rotor assembly.
25. The magnetic coupling suspension pump according to claim 24, wherein the magnetization directions of the non-zero even number of magnets of the magnetic coupler rotor assembly are sequentially arranged in a manner of ↑ .fwdarw. ↓ ← ↑ .fwdarw. ↓ ← . . . .
26. The magnetic coupling suspension pump according to claim 11, wherein the rotor further comprises a magnetic conduction ring, the magnetic conduction ring is between the magnetic suspension rotor assembly and the magnetic coupler rotor assembly in the radial direction of the rotor to provide a closed loop respectively for magnetic flux of the magnetic suspension rotor assembly and magnetic flux of the magnetic coupler rotor assembly, and simultaneously isolate the magnetic field of the magnetic suspension rotor assembly from the magnetic field of the magnetic coupler rotor assembly so that the magnetic suspension rotor assembly and the magnetic coupler rotor assembly do not interfere with each other.
27. The magnetic coupling suspension pump according to claim 11, wherein the stator body further comprises an electrical motor; and the magnetic coupler stator assembly is an electrical motor stator winding wound with multiphase coils, and currents with phase difference are introduced into the multiphase coils of the electrical motor stator winding to generate a spatial rotation magnetic field to drive the magnetic coupler rotor assembly to rotate.
28. The magnetic coupling suspension pump according to claim 11, wherein the stator body further comprises an electrical motor; the magnetic coupler stator assembly is fixed on a rotation shaft of the motor, rotates together with the rotation shaft driven by the electrical motor, and transmits torque to the magnetic coupler rotor assembly, so that the magnetic coupler rotor assembly drives the rotor to rotate.
29. The magnetic coupling suspension pump according to claim 11, wherein the magnetic suspension stator assembly, the magnetic coupler stator assembly, the magnetic suspension rotor assembly and the magnetic coupler rotor assembly all surround a central axis of the stator body; and the magnetic coupler stator assembly, the magnetic coupler rotor assembly, the magnetic suspension rotor assembly and the magnetic suspension stator assembly are sequentially arranged from inside to outside along the radial direction of the stator body.
30. The magnetic coupling suspension pump according to claim 11, further comprising a volute, wherein the volute is connected with the stator body, the rotor is in a space defined by the volute and the stator body, and the rotor does not have any mechanical contact with the volute during the rotor rotates; the stator body and the volute are configured as an integral structure or are configured be separable from each other; the volute comprises a fluid inlet and a fluid outlet; the rotor further comprises an impeller, the impeller pushes a fluid flowing into the volute through the fluid inlet to the fluid outlet during the rotor rotates, and the fluid fills a space between an inner wall of the volute and the rotor during the fluid flows in the volute; and the fluid inlet of the volute and the fluid outlet of the volute are on a same side of the stator body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
DETAILED DESCRIPTION
[0019] The specific embodiments of the present disclosure are further described in detail with reference to the drawings and examples. The following embodiments serve to illustrate the present disclosure, but are not intended to limit the scope of the present disclosure.
[0020] As illustrated in
[0021] During the magnetic coupling suspension pump works, the volute 2 is connected to the stator body 1, and the rotor 5 and the impeller 6 in the volute 2 stably suspend and rotate under an action of a magnetic field generated in combination with the stator body 1, and push the fluid in the volute 2 to move. During the rotor 5 and the impeller 6 rotate, the rotor 5 and the impeller 6 are completely suspended and immersed in the fluid inside the volute 2, and do not have any mechanical contact and friction with the volute 2, thus completely avoiding any mechanical bearing and any dynamic seal.
[0022] The key of the present disclosure lies in how to enable the rotor 5 to stably suspend and rotate in the volute 2 and the stator body 1.
[0023]
[0024] Each magnetic ring of the magnetic suspension rotor assembly 10 is made of a permanent magnet material. A magnetization direction of the magnetic ring 7 is along a radial direction outwardly, a magnetization direction of the auxiliary magnetic ring 8 is along an axial direction upwardly, and a magnetization direction of the auxiliary magnetic ring 8 is along the axial direction downwardly. The axial direction herein refers to a direction of the only symmetry axis of the rotor 5 (the symmetry axis of the rotor 5 is the rotation axis of the rotor 5), and the radial direction herein refers to a direction of the radius of the rotor 5 in a plane perpendicular to the rotation axis of the rotor 5. The magnetic suspension rotor assembly 10 has the characteristics that magnetic poles of the magnetic suspension rotor assembly 10 are arranged as radial uni-polar magnetic poles, and magnetic fields generated by the magnetic poles of the magnetic suspension rotor assembly 10 are radial uni-polar magnetic fields, that is, an N-pole is on an outer side in the radial direction and an S-pole is on an inner side in the radial direction, or conversely, the S-pole is on the outer side in the radial direction and the N-pole is on the inner side in the radial direction. Based on this design of radial uni-polar magnetic field, there are many examples of the magnetic suspension rotor assembly 10, and several typical examples will be explained later in this disclosure.
[0025] The magnetic coupler rotor assembly 11 comprises the plurality of fan-shaped permanent magnets arranged in an array along a circumferential direction; the magnetization and arrangement mode of the magnetic coupler rotor assembly 11 have characteristics that magnetic poles of the magnetic coupler rotor assembly 11 are arranged as radial multi-polar magnetic poles, to form circumferentially-arranged multi-polar periodic magnetic fields. In order to generate the circumferentially-arranged multi-polar periodic magnetic fields, the magnetization direction of each fan-shaped permanent magnet is along the radial direction, and the magnetization directions of the plurality of fan-shaped permanent magnets are arranged periodically in a form of NSNS for example as viewed along the radial direction outwardly, and the magnetization directions of two adjacent magnets rotate 180 degrees with respect to each other.
[0026] Optionally, the plurality of fan-shaped magnets of the magnetic coupler rotor assembly 11 for example adopt an arrangement mode called Halbach array, in which the magnetization directions of two adjacent magnets rotate 90 degrees with respect to each other, that is, the magnets are arranged periodically in a magnetization mode of ↑ .fwdarw. ↓ ← ↑ .fwdarw. ↓ ← . . . , which generates periodic multi-polar magnetic fields that are superimposed to be enhanced on one side of the magnetic coupler rotor assembly while are superimposed to be weakened on the other side of the magnetic coupler rotor assembly, thus improving the utilization ratio of the magnets.
[0027] The magnetic conduction ring 12 is a back iron of the magnetic suspension rotor assembly 10 and the magnetic coupler rotor assembly 11, provides a closed loop respectively for the magnetic flux of the magnetic suspension rotor assembly 10 and the magnetic flux of the magnetic coupler rotor assembly 11, and isolates the magnetic field of the magnetic suspension rotor assembly 10 from the magnetic field of the magnetic coupler rotor assembly 11 so that they do not interfere with each other.
[0028]
[0029] The function of the magnetic suspension stator assembly 19 is to enable the rotor 5 to suspend stably. The rotor position sensor 17 detects a relative displacement between the rotor 5 and the stator body 1, and the control circuit 18 calculates and controls the magnitude and direction of the current in the coil 16 according to the displacement, so that a magnetic field is generated in the stator core 13 and the magnetic field generates an interaction force on the magnetic suspension rotor assembly 10 to finally enable the relative position between the rotor 5 and the stator body 1 to be within a set range.
[0030] The magnetic coupler stator assembly 20 includes a plurality of fan-shaped magnets, and a magnetic field arrangement of the magnetic coupler stator assembly 20 is just opposite to that of the magnetic coupler rotor assembly 11, that is, the magnetization directions the magnets of the magnetic coupler stator assembly 20 are opposite to the magnets of the magnetic coupler rotor assembly 11. The magnetic coupler stator assembly 20 for example is fixed on a rotation shaft of the electrical motor 21 and rotates under the drive of the electrical motor 21. Because of the magnetic field generated by the magnetic coupler stator assembly 20 and the magnetic coupler rotor assembly 11, an interactive torque is generated between the magnetic coupler stator assembly 20 and the magnetic coupler rotor assembly 11 so as to drive the rotor 5 to rotate.
[0031]
[0032]
[0033]
[0034] In the case that the rotor 5 stably suspends near the center of the stator body 1, because the magnetic fields in the circumferential air gap are circumferentially symmetrical, the resultant force of the magnetic fields generated by the permanent magnets is zero, therefore the control current in the coil 16 is also close to zero, and the magnetic suspension power consumption can be extremely low and close to zero.
[0035] In the case that gravity (an acceleration force) generates a component in the radial direction because of the inclination or acceleration of the whole pump body, the control circuit 18 enables the rotor 5 slightly to deviate from the center of the stator body 1, so that the magnetic field force generated by each permanent magnet just offsets the radial component of gravity. In this case, the control current in the coil 16 is also close to zero, and the magnetic suspension power consumption can also be extremely low and close to zero. This control manner is called zero power consumption control.
[0036] In the case that an additional periodic force caused by a periodic vibration or rotation of the rotor 5 generates a component in the radial direction, the control circuit 18 enables the rotor 5 to move periodically near the center of the stator body 1, so that the periodic magnetic field forces generated by the permanent magnets just offset the component generated by the additional periodic force in the radial direction. In this case, the control current in the coil 16 is minimized, and the magnetic suspension power consumption is also minimized, which is far less than the power consumption required by the case of simply using the electromagnetic force generated by the current in the coil 16 to resist the component of the additional periodic force in the radial direction. This control manner is called periodic zero power consumption control.
[0037]
[0038]
[0039] To this extent, the magnetic suspension principle of the present disclosure has been fully explained using a simplified structure, and it is obtained that the rotor 5 is actively controlled and stably suspends in two radial freedom degrees, and passively and stably suspends in one axial freedom degree and in two inclined freedom degrees. As a rigid body, the rotor 5 has 6 freedom degrees, and 5 freedom degrees are stably suspended as described above.
[0040] In the case of actively controlling the freedom degree of suspension, the zero power consumption control manner and the periodic zero power consumption control manner are used, which enables the power consumption of magnetic suspension to be significantly reduced and close to zero. In the case of passively and stably controlling the freedom degree of suspension, power is not consumed.
[0041]
[0042] Based on the basic principle that the magnetic field generated in the air gap by each auxiliary magnetic ring is added with the magnetic field generated by the magnetic ring 7, there are several examples of the magnetic ring magnetization direction and arrangement schemes illustrated in
[0043] The last freedom degree of the rotor 5 that is required to be controlled is a rotation freedom degree, and the control of the rotation freedom degree is realized by the magnetic coupler.
[0044]
[0045] The magnetic coupler transfers the torque completely through the permanent magnets. In the case that the operation speed of the fluid pump is far lower than the speed of light in a medium, the energy loss in the process of torque transmission is extremely low compared with the energy required by the pump, and can be considered as zero.
[0046] Finally, that magnetic suspension stator assembly 19 and the magnetic suspension rotor assembly 10 constitute the magnetic suspension assembly which generates the radial uni-polar magnetic poles and magnetic fields along the circumferential direction, and the function of the magnetic suspension assembly is to realize magnetic suspension of the rotor 5. The magnetic coupler stator assembly 20 and the magnetic coupler rotor assembly 11 constitute the magnetic coupler assembly which generates the radial non-zero even periodic magnetic poles and magnetic fields along the circumferential direction, and the function of the magnetic coupler assembly is to drive the rotor to rotate.
[0047] The above embodiments fully disclose the magnetic suspension principle and the rotation drive principle of the present disclosure. According to the magnetic coupling suspension pump disclosed by the disclosure, the rotor 5 and the volute 2 do not have any mechanical friction and shear, do not need any mechanical bearings and dynamic seals, effectively avoid leakage and pollution, and have high reliability. When the rotor 5 rotates stably, the power consumption of magnetic suspension is extremely low and close to zero. The magnetic coupler has no energy loss in the process of torque transmission. Therefore, almost all the output power of the electrical motor 21 is used to drive the fluid, and the efficiency of the whole machine is very high.
[0048] As an alternative scheme, the stator assembly 20 of the magnetic coupler for example is replaced by a stator winding of the electrical motor wound with multiphase coils, and the stator winding is arranged at the same position as the stator assembly 20. For the stator winding of the electrical motor, when currents with phase difference are introduced into the multiphase coils, a rotation magnetic field is generated in the space by the multiphase coils; and the torque generated by the rotation magnetic field of the multiphase coils, on the magnetic coupler rotor assembly 11 has the same effect compared with that of the rotation magnetic field generated by magnetic coupler stator assembly 20 which rotates mechanically. The electrical motor stator winding and the magnetic coupler rotor assembly 11 actually constitute a permanent magnet electrical motor. The efficiency of the permanent magnet electrical motor is lower than that of the electrical motor 21 in the case that the rotor 5 is driven to rotate by the magnetic coupler stator assembly 11, because the air gap between the stator and the rotor of the permanent magnet electrical motor is generally large. However, in some special occasions, such as implantable medical devices such as artificial heart, nuclear energy or aerospace, it is desirable to completely avoid mechanical components such as bearings, this alternative scheme may be adopted.
[0049] The above is only the preferred embodiments of the present invention, and is not used to limit the present disclosure. It should be pointed out that for ordinary technicians in the art, without departing from the technical principle of the present invention, several improvements and variations may be made, and these improvements and variations should also be regarded as the protection scope of the present disclosure.