Transitioning Wind Turbine
20220228566 · 2022-07-21
Inventors
Cpc classification
F05B2260/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D9/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2230/6102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/95
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/912
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2220/706
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/93
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0625
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/727
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An anchoring and lifting system for a wind turbine tower having a tower base; a plurality of base anchors attached to the tower base; an anchor outrigger attached to and extending laterally outward from the tower base; at least one secondary anchor attached to the anchor outrigger; a lifting outrigger attached to a hinge wherein the hinge connects the tower base and a tower for moving the tower between a raised position and a lowered position; a static cable connected between a distal end of the lifting outrigger and a hub attached to the tower; and, a lifting cable attached between the distal end of the lifting outrigger and a winch, wherein the winch is carried by the tower base.
Claims
1. An anchoring and lifting system for a wind turbine tower comprising: a tower base; a plurality of base anchors attached to the tower base; an anchor outrigger attached to and extending laterally outward from the tower base; at least one secondary anchor attached to the anchor outrigger; a lifting outrigger attached to a hinge wherein the hinge connects the tower base and a tower for moving the tower between a raised position and a lowered position; a static cable connected between a distal end of the lifting outrigger and a hub attached to the tower; and, a lifting cable attached between the distal end of the lifting outrigger and a winch, wherein the winch is carried by the tower base.
2. The anchoring and lifting system of claim 1 wherein the hinge includes at least one lateral mounting portion extending past the diameter of the tower and connecting to a proximal end of the lifting outrigger.
3. The anchoring and lifting system of claim 1 wherein the base anchors are attached to a flange carried by the tower base.
4. The anchoring and lifting system of claim 1 wherein the lifting cable is arranged in a block and tackle configuration.
5. The anchoring and lifting system of claim 1 wherein said tower includes a lower tower portion and an upper tower portion removable attached to each other.
6. The anchoring and lifting system of claim 5 wherein a first portion of the hinge is connected to said lower tower portion, and a second portion of said hinge is connected to said tower base so that said tower is pivotally carried on said tower base for moving between the raised and lowered positions.
7. The anchoring and lifting system of claim 1 including a first lifting outrigger, a second lifting outrigger laterally spaced from the first lifting outrigger, and a lifting outrigger cross beam interconnecting the first lifting outrigger and the second lifting outrigger, and wherein a proximal end of the first and second lifting outriggers are carried on lateral mounting portions of the hinge so that the first and second lifting outriggers are disposed on opposing sides of the tower.
8. The anchoring and lifting system of claim 7 including a first static cable extending from the hub to the distal end of the first lifting outrigger, and a second static cable extending from the hub to the distal end of the second lifting outrigger.
9. The anchoring and lifting system of claim 8 including a first lifting cable extending from the distal end of the first lifting outrigger to the winch, and a second lifting cable extending from the distal end of the second lifting outrigger to the winch.
10. The anchoring and lifting system of claim 1 including a first pulley attached to a distal end of the lifting outrigger and receiving the lifting cable.
11. The anchoring and lifting system of claim 10 including a second pulley attached to a distal end of the anchor outrigger and receiving the lifting cable, wherein when the lifting cable is retracted by the winch the tower is moved to the raised position, and wherein when the lifting cable is extended by the winch the tower is moved to the lowered position.
12. An anchoring and lifting system for a wind turbine tower comprising: a tower base; a plurality of base anchors attached to the tower base; an anchor outrigger attached to and extending laterally outward from the tower base; at least one secondary anchor attached to the anchor outrigger; a lifting outrigger attached to a hinge wherein the hinge connects the tower base and a tower for moving the tower between a raised position and a lowered position; a lifting cable extending between a hub attached to the tower and a distal end of the lifting outrigger, and the lifting cable extending from the distal end of the lifting outrigger to a winch, wherein the winch is carried by the tower base.
13. The anchoring and lifting system of claim 12 wherein the hinge includes lateral mounting portions extending past the diameter of the tower for connecting to a proximal end of the lifting outrigger.
14. The anchoring and lifting system of claim 13 including a first lifting outrigger, a second lifting outrigger laterally spaced from the first lifting outrigger, and a lifting outrigger cross beam interconnecting the first lifting outrigger and the second lifting outrigger, and wherein the proximal end of the first and second lifting outriggers are carried on the lateral mounting portions of the hinge so that the first and second lifting outriggers are disposed on opposing sides of the tower.
15. The anchoring and lifting system of claim 12 including a first pulley attached to a distal end of the lifting outrigger and receiving the lifting cable.
16. The anchoring and lifting system of claim 15 including a second pulley attached to a distal end of the anchor outrigger and receiving the lifting cable, wherein when the lifting cable is retracted by the winch the tower is moved to the raised position, and wherein when the lifting cable is extended by the winch the tower is moved to the lowered position.
17. An anchoring and lifting system for a wind turbine tower comprising: a tower base; a plurality of base anchors attached to the tower base; an anchor outrigger attached to and extending laterally outward from the tower base; at least one secondary anchor attached to the anchor outrigger; a hinge connecting the tower base and a tower for moving the tower between a raised position and a lowered position; wherein the hinge includes lateral mounting portions extending past the diameter of the tower; a first lifting outrigger attached at a proximal end to one of the lateral mounting portions of the hinge; a second lifting outrigger attached at a proximal end to one of the lateral mounting portions of the hinge and laterally spaced from the first lifting outrigger so that the first and second lifting outriggers are disposed on opposing sides of the tower; a lifting outrigger cross beam interconnecting the first lifting outrigger and the second lifting outrigger; a first static cable connected between a distal end of the first lifting outrigger and a hub attached to the tower; a second static cable connected between a distal end of the second lifting outrigger and the hub attached to the tower; and, a lifting cable attached between the lifting outrigger cross beam and a winch, wherein the winch is carried by the tower base, and wherein when the lifting cable is retracted by the winch the tower is moved to the raised position, and wherein when the lifting cable is extended by the winch the tower is moved to the lowered position.
18. The anchoring and lifting system of claim 17 wherein the base anchors are attached to a flange carried by the tower base.
19. The anchoring and lifting system of claim 17 wherein the lifting cable is arranged in a block and tackle configuration.
20. The anchoring and lifting system of claim 17 wherein the tower includes a lower tower portion and an upper tower portion removable attached to each other, and wherein a first portion of the hinge is connected to the lower tower portion, and a second portion of the hinge is connected to the tower base so that said tower is pivotally carried on said tower base for moving between the raised and lowered positions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The following description of the wind turbine will be better understood by reference to the following drawings that are incorporated and made part of the written specification:
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[0059] It will be understood by those skilled in the art that one or more aspects of this invention can meet certain objectives, while one or more other aspects can meet certain other objectives. Each objective may not apply equally, in all its respects, to every aspect of this invention. As such, the preceding objects can be viewed in the alternative with respect to any one aspect of this invention. These and other objects and features of the invention will become more fully apparent when the following detailed description is read in conjunction with the accompanying figures and examples. However, it is to be understood that both the foregoing summary of the invention and the following detailed description are of a preferred embodiment and not restrictive of the invention or other alternate embodiments of the invention. In particular, while the invention is described herein with reference to a number of specific embodiments, it will be appreciated that the description is illustrative of the invention and is not constructed as limiting of the invention. Various modifications and applications may occur to those who are skilled in the art, without departing from the spirit and the scope of the invention, as described by the appended claims. Likewise, other objects, features, benefits and advantages of the present invention will be apparent from this summary and certain embodiments described below, and will be readily apparent to those skilled in the art. Such objects, features, benefits and advantages will be apparent from the above in conjunction with the accompanying examples, data, figures and all reasonable inferences to be drawn therefrom, alone or with consideration of the references incorporated herein.
DETAILED DESCRIPTION OF THE INVENTION
[0060] The wind turbine and related components are now described more fully herein with reference to the drawings in which some embodiments of are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete and will fully convey the scope of the invention to those skilled in the art.
[0061] Unless specifically stated, terms and phrases used in this document, and variations thereof, unless otherwise expressly stated, should be construed as open ended as opposed to limiting. Likewise, a group of items linked with the conjunction “and” should not be read as requiring that each and every one of those items be present in the grouping, but rather should be read as “and/or” unless expressly stated otherwise. Similarly, a group of items linked with the conjunction “or” should not be read as requiring mutual exclusivity among that group, but rather should also be read as “and/or” unless expressly stated otherwise.
[0062] Furthermore, although items, elements or components of the disclosure may be described or claimed in the singular, the plural is contemplated to be within the scope thereof unless limitation to the singular is explicitly stated. The presence of broadening words and phrases such as “one or more,” “at least,” “but not limited to” or other like phrases in some instances shall not be read to mean that the narrower case is intended or required in instances where such broadening phrases may be absent.
[0063] Referring to
[0064] Referring to
[0065] Referring to
[0066] Referring to
[0067] Referring to
[0068] Referring to
[0069] Referring to
[0070] When the tower tube is in the horizontal position, the cable can be let-out enough to allow the lifting tubes to be positioned forward for transportation so that the tower tube and lifting tubes are generally in a horizontal configuration as shown in
[0071] In one embodiment, the pivot of the lifting tubes maintains the cable generally perpendicular to the tower tube. The top of the lifting tubes can be constantly moving when the tower tube is being raised so that they are moving toward the tower tube. The cable(s) between the lifting tubes and the tower tube stay perpendicular between the tower tube and the lifting assembly as the lifting tubes move at an angle to the tower tube. Once the tower tube is raised, the lifting tubes, and cables, can stay in place. The tower tube can then be bolted to the tower base. To lower the tower tube, the weight of the tower tube and wind turbine will start the lowering process to the barge where the lifting tubes will be generally vertical and the tower tube generally horizontal. The lifting tubes can then be placed rearwards until they reach about 20° to 30° in one embodiment. The lifting tubes can rest on stops that are attached to the tower base or otherwise carried by the barge.
[0072] Referring to
[0073] The lifting tubes can be hinged to the barge deck where they can be located on each side of the wind turbine tube about 40 feet, in one embodiment, from where the main tube hinges (standing vertical just below the generator platform when the wind turbine is laid down). The cable can travel down to the tower tube so that when the wind turbine is raised, the cable is perpendicular to the tower tube. The lifting tubes can include a block and tackle that extend out past the tower tube and can be disposed at an angle so that when the wind turbine is in the horizontal position, the lifting tubes are vertical. When the cable is let out, the lifting tubes can rotate toward the stern of the barge until they are in a shipping position.
[0074] Referring to
[0075] The design of the assembly has multiple benefits and features including: removal of the conventional gearbox, removal of the conventional yaw bearing, removal of the conventional electrical slip rings, removal of the conventional large single length blades and thus reducing blade fatigue, simple blade/vane replacement, removal of the blade pitch system, the ability to mount the wind turbine on the barge without an ocean floor support structure, simple barge anchoring system, no specialized setup ships, the ability to conduct assembly on land or at docks, the ability to assemble in a horizontal position, the ability to perform maintenance at dock, the provide hurricane avoidance which can reduce insurance costs, removal of oil, eliminating the risk of oil burning/fires, removal of fiberglass nacelle that can also burn, simplistic raising and lowering of the wind turbine, reduction of the detrimental effects of wheel/rim inertia, increase in the diameter of the wind turbine wheel due to use of a set of vanes, removal of stern thrusters, can be located relative close to reverse osmosis equipment, and the placement of electrical equipment below deck. With the elimination of the top most expensive and most complicated components (e.g. gearbox, yaw drive, blade pitch system, electrical slip rings, large blades, sea floor structure, setup ships) the ongoing maintenance will be a fraction of the effort, complexity and costs of conventional offshore wind turbine systems.
[0076] Referring to
[0077] The tower base can have an anchor outrigger 160 attached to the tower base that includes a proximal portion 180 and a distal portion 200. The distal portion can be attached to a distal secondary anchor 220 that is inserted into the underlying ground. The tower base can include a series of anchor outriggers 160 extending radially from the tower base as shown in
[0078] A lifting outrigger 320 can be attached to the lower tower portion. A lifting outrigger idler (or pulley) 340 can be attached to a distal end of the lifting outrigger. An anchor outrigger idler (or pulley) 360 can be attached to one or the outriggers and in one embodiment the outrigger opposite the attachment point of the hinge 240. A cable 355 can be attached to the hub 300, run through, around or across the lifting outrigger idler, run through, around or across the outrigger idler and be attached to a winch 380. The winch can be contained in the tower base. When the winch draws the cable into the tower base, around the winch, or into the winch, the tower is transitioned into a raised position. As shown in
[0079] Referring to
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[0083] The outriggers can be constructed from several components such as shown in
[0084] In one embodiment, a foundation such as a concrete foundation can be used, and the tower base and the outriggers are connected to the foundation. The foundation can extend out to or past the distal ends of the outriggers. In one embodiment, a base foundation can be used to support the tower base and one or more outrigger foundations can be used to support the outriggers.
[0085] The use of the outriggers allows for the downward force of the tower base to be supported and when there is lateral force on the tower, one set of outriggers on one side of the tower can arrest or prevent the outriggers from being forced into the underlying support surface and another set of outriggers on the opposite side of the tower can prevent the outriggers from raising up from the underlying support surface.
[0086] Referring to
[0087] While the present subject matter has been described in detail with respect to specific exemplary embodiments and methods thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing may readily produce alterations to, variations of, and equivalents to such embodiments. Accordingly, the scope of the present disclosure is by way of example rather than by way of limitation, and the subject disclosure does not preclude inclusion of such modifications, variations and/or additions to the present subject matter as would be readily apparent to one of ordinary skill in the art using the teachings disclosed herein.