CUTTING INSERT AND MACHINING TOOL

Abstract

A cutting insert for a machining tool having a cutting edge and a flute extending along the cutting edge is described. A chip breaker element which projects into the interior of the flute is disposed in the flute. Said chip breaker element comprises a chip guiding surface and each point of the chip guiding surface has a spacing from a flute contour that is greater than zero. The chip guiding surface furthermore either extends parallel to the flute contour and/or curved along two directions. A machining tool having such a cutting insert is presented as well.

Claims

1. A cutting insert for a machining tool comprising a cutting edge, and a flute which extends along the cutting edge, wherein a chip breaker element which projects into the interior of the flute is disposed in the flute, wherein the chip breaker element comprises a chip guiding surface, and each point of the chip guiding surface has a spacing from a flute contour that is greater than zero, wherein the chip guiding surface either extends parallel to the flute contour and/or is curved along two directions.

2. The cutting insert according to claim 1, wherein the chip breaker element is spaced apart from a cutting edge-side edge of the flute.

3. The cutting insert according to claim 1, wherein, in plan view, the chip breaker element includes an angle of less than 90° with the cutting edge.

4. The cutting insert according to claim 1, wherein the cutting edge connects two corners of the cutting insert.

5. The cutting insert according to claim 4, wherein a chip guide finger is provided in an end region of the flute adjoining one of the corners and is positioned in the flute, wherein the chip guide finger is curved both in plan view and in a view along the course of the flute.

6. The cutting insert according to claim 4 wherein the chip guide finger is positioned closer to the associated corner than the chip breaker element.

7. The cutting insert according to claim 1, wherein at least one first chamfer is provided at the transition from the cutting edge to the flute.

8. The cutting insert according to claim 7, wherein a second chamfer, which is separate from the first chamfer, or a transition radius is provided at the transition from the cutting edge to the flute.

9. The cutting insert according to claim 7, wherein a chamfer angle and/or a chamfer width of the first chamfer and/or a chamfer angle and/or a chamfer width of the second chamfer changes or change along the cutting edge.

10. The cutting insert according to claim 7, wherein an edge delimiting the first chamfer and/or the second chamfer is rounded.

11. The cutting insert according to claim 1, wherein, in the installed position, a deflection channel for coolant is provided on an upper side of the cutting insert.

12. The cutting insert according to claim 11, wherein an outlet-side end of the deflection channel is directed toward the cutting edge.

13. The cutting insert according to claim 12, wherein a central axis of the outlet-side end of the deflection channel extends parallel to a tangent to the chip breaker element.

14. The cutting insert according to claim 1, wherein the cutting insert (14) is an indexable insert.

15. A machining tool having a cutting insert according to claim 1.

16. The machining tool of claim 15, wherein the machining tool is a turning tool.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The invention is explained below with the aid of different design examples, which are shown in the accompanying drawings. The figures show:

[0033] FIG. 1 a machining tool according to the invention comprising a cutting insert according to the invention in a perspective view,

[0034] FIG. 2 the cutting insert of FIG. 1 in an isolated perspective view,

[0035] FIG. 3 the cutting insert of FIG. 2 in a view onto an upper side,

[0036] FIG. 4 the cutting insert of FIG. 2 in a view onto an underside of the cutting insert,

[0037] FIG. 5 the cutting insert of FIGS. 2 to 4 in a side view along the direction V in FIG. 3,

[0038] FIG. 6 the cutting insert of FIGS. 2 to 5 in a side view along the direction VI in FIG. 3,

[0039] FIG. 7 an enlarged section VII of the cutting insert of FIG. 2,

[0040] FIG. 8 the section of FIG. 7 in plan view,

[0041] FIG. 9 the section of FIG. 7 in a different perspective view,

[0042] FIG. 10 a detail view of a chip breaker element of the cutting insert of FIG. 2,

[0043] FIG. 11 another detail view of the chip breaker element of FIG. 10,

[0044] FIG. 12 a detail view of a chip breaker element according to an alternative, and

[0045] FIG. 13 another detail view of the chip breaker element of FIG. 12.

DETAILED DESCRIPTION

[0046] FIG. 1 shows a machining tool 10, which in the embodiment shown is a turning tool.

[0047] The machining tool 10 comprises a tool holder 12, to which a cutting insert 14 is attached.

[0048] The cutting insert 14 here is implemented as an indexable insert, which is diamond shaped in plan view.

[0049] Two outlet openings 16, 18 for coolant are additionally provided on the tool holder 12. These openings are oriented such that a respective exiting coolant jet 20, 22 is directed toward the cutting insert 14. As will be explained later, the cutting insert 14 is configured such that at least the coolant jet 22 divides into a first coolant subjet 22a and a second coolant subjet 22b.

[0050] The cutting insert 14 has a total of four cutting edges 26 on its upper side 24, which respectively connect adjacent corners 28 to one another.

[0051] A flute 30 disposed as a depression in the region of a rake face of the cutting edge 26 extends along each one of the cutting edges 26.

[0052] The flutes 30 are therefore respectively positioned between an associated cutting edge 26 and a central fastening opening 32 of the cutting insert 14.

[0053] Since all four cutting edges 26 and the associated flutes 30 are configured in the same way in the shown example, there is no need to distinguish between them in the following.

[0054] A first chamfer 34 and a second chamfer 36, which are separate from one another, are provided at the transition of the cutting edge 26 to the associated flute 30.

[0055] The edges delimiting the chamfers 34, 36 are rounded.

[0056] The first chamfer 34 in the shown design example has a chamfer angle that is substantially constant over the entire length of the associated cutting edge 26.

[0057] The same applies to a chamfer width of the first chamfer 34. This, too, is substantially constant along the entire length of the associated cutting edge 26.

[0058] Of course, in this context it is also possible for the chamfer angle and/or the chamfer width to change along the cutting edge 26, i.e. not be constant.

[0059] In the region of the corners 28 delimiting the associated cutting edge 26, the second chamfer 36 is respectively implemented with a first chamfer angle that differs from a second chamfer angle assumed by the second chamfer 36 in a central region 38.

[0060] The second chamfer 36 slopes more steeply toward the associated flute 30 in the region of the corners 28 than in the central region 38. In other words, the first chamfer angle is larger than the second chamfer angle in terms of magnitude.

[0061] Since, in accordance with the customary designations, both the first chamfer angle and the second chamfer angle assume negative values, the second chamfer angle, i.e. the chamfer angle in the central region 38, can be described as being more positive than the first chamfer angle, i.e. the chamfer angle in the region of the corners 28.

[0062] A chamfer width of the second chamfer 36 also changes along the associated cutting edge 26. The second chamfer 36 has a greater chamfer width in the region of the corners 28 than in the central region 38.

[0063] In this context, both the chamfer angle and the chamfer width change continuously along the associated cutting edge 26.

[0064] In other not shown examples, the second chamfer angle can alternatively be greater in terms of magnitude than the first chamfer angle.

[0065] The cutting insert 14 is equipped with various elements for guiding and breaking chips.

[0066] These will be explained in the following with reference to FIGS. 7 to 11, which show the region of a corner 28 of the cutting insert 14 as an example. The other corner regions are configured in the same way.

[0067] A chip guide finger 40 is disposed in an end region of the flute 30 adjoining a corner 28 delimiting the cutting edge 26.

[0068] Starting from a flute contour of the flute 30, it has a height of 0.02 mm to 0.3 mm.

[0069] It is furthermore curved in plan view, i.e. in a view onto the upper side 24. This is symbolized by the indicated line of curvature 42 in FIG. 8.

[0070] An associated radius of curvature is in the range from 0.8 mm to 6 mm.

[0071] The chip guide finger 40 is furthermore also curved in a view along a course 44 of the associated flute 30. This is symbolized by the indicated line of curvature 46 in FIG. 7.

[0072] An associated radius of curvature can be 1 mm to 3 mm.

[0073] It goes without saying that the contour of the chip guide finger 40 can also be composed of a plurality of curves.

[0074] The chip guide finger 40 serves to direct chips away from a workpiece to be machined. The chip guide finger 40 moreover creates multidimensional stress states within the chips to be guided away so that they break.

[0075] A chip breaker element 48 is further provided on a side of the chip guide finger 40 opposite to the respective associated corner 28.

[0076] The chip breaker element 48 is likewise disposed in the flute 30 and projects into the interior of the flute 30.

[0077] The chip breaker element 48 comprises a chip guiding surface 50 which is raised from a flute contour defining the flute 30.

[0078] This means that each point of the chip guiding surface 50 has a spacing from the flute contour that is greater than zero. This is in particular visible in a view along the course 44 of the associated flute 30.

[0079] The flute contour is understood to be the entirety of the surfaces defining the geometry of the flute 30. The flute contour of the flute 30 therefore in particular includes a flute base and flute walls.

[0080] In the embodiment shown in FIGS. 1 to 11, the chip guiding surface 50 extends parallel to the associated flute contour.

[0081] This means that each point of the chip guiding surface 50 has substantially the same spacing from the flute contour of the flute 30, whereby the flute contour is imagined to continue underneath the chip guiding surface 50.

[0082] This spacing can be 0.02 mm to 0.1 mm.

[0083] The chip breaker element 48 starts at an edge of the flute 30 facing away from the cutting edge 26 and ends with a specific spacing from a cutting edge-side edge of the flute 30.

[0084] In plan view, the chip breaker element 48 furthermore includes an angle 52 of substantially 50° with the cutting edge 26.

[0085] The cutting insert 14 also comprises another chip breaker element 54 in the central region 38, which includes a chip guiding surface 56.

[0086] In contrast to the chip breaker element 54, however, the chip guiding surface 56 now extends from the flute contour of the flute 30 in a substantially ramp-like manner.

[0087] The chip breaker elements 48, 54 also serve to place chips into a multidimensional stress state that promotes their breaking.

[0088] The cutting insert 14 is further provided with deflection channel 58 for coolant.

[0089] These are disposed on the upper side 24.

[0090] The deflection channels 58 each comprise a first end 58a that faces the respective associated outlet opening 16, 18 and a second end 58b that faces the respective associated cutting edge 26.

[0091] The first end 58a can therefore also be referred to as the inlet-side end and the second end 58b can be referred to as the outlet-side end.

[0092] The outlet-side end 58b is directed toward the cutting edge 26.

[0093] A central axis of the deflection channels 58 at the outlet-side end 58b moreover extends substantially parallel to a tangent to the chip breaker element 48.

[0094] The coolant can thus flow past the chip breaker element 48 substantially unhindered.

[0095] In the embodiment shown, a wall 62 of the deflection channel 58 further serves to deflect a portion of the coolant jet 20, 22 (see also FIG. 1).

[0096] The first coolant subjet 22a is thus directed toward the corner 28 and a second coolant subjet 22b is directed toward a region of the cutting edge 26 spaced apart from the corner 28.

[0097] FIGS. 12 and 13 show a cutting insert 14, in which the chip breaker element 48 is configured according to one variant.

[0098] The chip guiding surface 50 now no longer extends parallel to a flute contour of the flute 30.

[0099] The chip guiding surface 50 is instead curved along two directions.

[0100] This results in a curvature along a first direction 64 because the chip breaker element 48 assumes the curvature of the contour of the flute 30.

[0101] The chip guiding surface 50 is also curved along a second direction 66, however, that corresponds substantially to the course 44 of the flute.

[0102] In other words, the chip guiding surface 50 in the second variant deviates from a straight course along the directions 64, 66.

[0103] In this variant, the spacing of the chip guiding surface 50 from the flute contour varies from 0.02 mm to 0.1 mm.

[0104] It goes without saying that the two mentioned variants of the chip guiding surface 50 can also be present in combinations.

[0105] The chip guiding surface 50 then extends both parallel to the flute contour of the flute 30 and curved along two directions. This can be the case if the flute contour is curved along two directions and the chip guiding surface 50 extends parallel to it.

[0106] The chip breaker element 48 according to the second variant also serves to place chips into a multidimensional stress state and thus cause them to break.

[0107] As already mentioned, the cutting insert 14 is implemented as an indexable insert. An underside 68 of the cutting insert 14 can therefore be configured in the same manner as the upper side 24.