COMPLEX PLANETARY GEAR UNIT
20210404543 · 2021-12-30
Assignee
Inventors
Cpc classification
F16H48/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2048/364
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A downsized complex planetary gear unit achieving a large speed reducing ratio. A first, second, and third gear arranged coaxially while rotating relatively. A first, second, third, and fourth planetary gear are formed integrally. The planetary gears are supported by a carrier in a rotatable manner. The first planetary gear is meshed with the first gear, the second planetary gear is meshed with the second gear, the third planetary gear is meshed with the second gear, and the fourth planetary gear is meshed with the third gear. A gear ratio between the first planetary gear and the first gear is different from a gear ratio between the second planetary gear and the second gear, and a gear ratio between the third planetary gear and the second gear is different from a gear ratio between the fourth planetary gear and the third gear.
Claims
1. A complex planetary gear unit, comprising: a first gear that is arranged on a predetermined rotational axis; a second gear that is arranged on the predetermined rotational axis while being allowed to rotate relatively to the first gear; a third gear that is arranged on the predetermined rotational axis while being allowed to rotate relatively to the first gear and the second gear; a first planetary gear that is meshed with the first gear to revolve around the predetermined rotational axis; a second planetary gear that is meshed with the second gear to revolve around the predetermined rotational axis; a third planetary gear that is meshed with the second gear to revolve around the predetermined rotational axis; a fourth planetary gear that is meshed with the third gear to revolve around the predetermined rotational axis; and a carrier that is arranged on the predetermined rotational axis to support the planetary gears in a rotatable manner, wherein the first planetary gear and the second planetary gear are formed integrally with each other around a common rotational axis to integrally rotate and revolve around the predetermined rotational axis, the third planetary gear and the fourth planetary gear are formed integrally with each other around another common rotational axis to integrally rotate and revolve around the predetermined rotational axis, a gear ratio between the first planetary gear and the first gear and a gear ratio between the second planetary gear and the second gear are set to different ratios, a gear ratio between the third planetary gear and the second gear and a gear ratio between the fourth planetary gear and the third gear are set to different ratios, and rotational speeds of the second gear and the third gear are reduced with respect to a rotational speed of the carrier.
2. The complex planetary gear unit as claimed in claim 1, wherein the first gear is fixed and not allowed to rotate, the complex planetary gear unit further comprises an output shaft that rotates integrally with the third gear, an input torque applied to the carrier from an external source is delivered to the second gear while being multiplied, the input torque delivered to the second gear is further delivered to the third gear while being further multiplied, and the input torque delivered to the third gear is further delivered to an external rotary member through the output shaft.
3. The complex planetary gear unit as claimed in claim 2, further comprising: a counter rotating shaft that rotates integrally with the second gear, wherein the output shaft and the counter rotating shaft are arranged coaxially along the predetermined rotational axis while being allowed to rotate relatively to each other, the counter rotating shaft is rotated in an opposite direction to a rotational direction of the output shaft, and the input torque delivered to the second gear is further delivered to an external rotary member through the counter rotating shaft.
4. The complex planetary gear unit as claimed in claim 2, wherein the first gear includes a first sun gear meshing with the first planetary gear, the second gear includes a second sun gear meshing with the second planetary gear and the third planetary gear, and the third gear includes a third sun gear meshing with the fourth planetary gear.
5. The complex planetary gear unit as claimed in claim 4, wherein the third sun gear is rotated in a same direction with a rotational direction of the carrier rotated by the input torque by setting numbers of teeth of the first planetary gear, the second planetary gear, the third planetary gear, the fourth planetary gear, the first sun gear, the second sun gear, and the third sun gear such that all of the following relational expressions are satisfied:
z.sub.p1=z.sub.p3;
z.sub.p2=z.sub.p4=z.sub.p1+1;
z.sub.s1=z.sub.p1.Math.2−1;
z.sub.s2=z.sub.p1.Math.2+1; and
z.sub.s3=z.sub.p1.Math.2+3, and the third sun gear is rotated in an opposite direction to the rotational direction of the carrier rotated by the input torque by setting the numbers of teeth of the first planetary gear, the second planetary gear, the third planetary gear, the fourth planetary gear, the first sun gear, the second sun gear, and the third sun gear such that all of the following relational expressions are satisfied:
z.sub.p1=z.sub.p3;
z.sub.p2=z.sub.p4=z.sub.p1−1;
z.sub.s1=z.sub.p1.Math.2+1;
z.sub.s2=z.sub.p1.Math.2−1; and
z.sub.s3=z.sub.p1.Math.2−3, given that the number of teeth of the first planetary gear is z.sub.p1, the number of teeth of the second planetary gear is z.sub.p2, the number of teeth of the third planetary gear is z.sub.p3, the number of teeth of the fourth planetary gear is z.sub.p4, the number of teeth of the first sun gear is z.sub.s1, the number of teeth of the second sun gear is z.sub.s2, and the number of teeth of the third sun gear is z.sub.s3.
6. The complex planetary gear unit as claimed in claim 2, wherein the first gear includes a first ring gear meshing with the first planetary gear, the second gear includes a second ring gear meshing with the second planetary gear and the third planetary gear, and the third gear includes a third ring gear meshing with the fourth planetary gear.
7. The complex planetary gear unit as claimed in claim 6, wherein the third ring gear is rotated in a same direction with a rotational direction of the carrier rotated by the input torque by setting numbers of teeth of the first planetary gear, the second planetary gear, the third planetary gear, the fourth planetary gear, the first ring gear, the second ring gear, and the third ring gear such that all of the following relational expressions are satisfied:
z.sub.p1=z.sub.p3;
z.sub.p2=z.sub.p4=z.sub.p1+1;
z.sub.r1=(z.sub.p1.Math.2−1).Math.2;
z.sub.r2=(z.sub.p1.Math.2+1).Math.2; and
z.sub.r3=(z.sub.p1.Math.2+3).Math.2, and the third ring gear is rotated in an opposite direction to the rotational direction of the carrier rotated by the input torque by setting the numbers of teeth of the first planetary gear, the second planetary gear, the third planetary gear, the fourth planetary gear, the first ring gear, the second ring gear, and the third ring gear such that all of the following relational expressions are satisfied:
z.sub.p1=z.sub.p3;
z.sub.p2=z.sub.p4=z.sub.p1−1;
z.sub.r1=(z.sub.p1.Math.2+1).Math.2;
z.sub.r2=(z.sub.p1.Math.2−1).Math.2; and
z.sub.r3=(z.sub.p1.Math.2−3).Math.2, given that the number of teeth of the first planetary gear is z.sub.p1, the number of teeth of the second planetary gear is z.sub.p2, the number of teeth of the third planetary gear is z.sub.p3, the number of teeth of the fourth planetary gear is z.sub.p4, the number of teeth of the first ring gear is z.sub.r1, the number of teeth of the second ring gear is z.sub.r2, and the number of teeth of the third ring gear is z.sub.r3.
8. The complex planetary gear unit as claimed in claim 6, further comprising: an input sun gear that is arranged on the predetermined rotational axis while being meshed with the first planetary gear, wherein the input torque is applied to the carrier through the input sun gear.
9. The complex planetary gear unit as claimed in claim 1, wherein the first gear is supported in a rotatable manner, the complex planetary gear unit further comprises a first rotary shaft that rotates integrally with the second gear, and a second rotary shaft that rotates integrally with the third gear, the first rotary shaft and the second rotary shaft are arranged coaxially along the predetermined rotational axis while being allowed to rotate relatively to each other, a drive torque applied to the first gear from a prime mover is distributed to the first rotary shaft and the second rotary shaft, and a control torque applied to the carrier from a control motor is delivered to the first rotary shaft and the second rotary shaft while being multiplied.
10. The complex planetary gear unit as claimed in claim 9, wherein the first rotary shaft and the second rotary shaft are rotated differentially by applying the control torque to the carrier, the first rotary shaft and the second rotary shaft are rotated in opposite directions when rotated differentially, and a ratio of a rotational speed of the second gear to a rotational speed of the carrier and a ratio of a rotational speed of the third gear to the rotational speed of the carrier are equal or approximated to each other.
11. The complex planetary gear unit as claimed in claim 9, further comprising: a speed increasing planetary gear set comprising a speed increasing sun gear, a speed increasing carrier, and a speed increasing ring gear; and a speed reducing planetary gear set comprising a reduction sun gear, a reduction carrier, and a reduction ring gear, wherein the speed increasing planetary gear set and the speed reducing planetary gear set are formed around the predetermined rotational axis, the speed increasing sun gear is fixed and not allowed to rotate, the speed increasing carrier is rotated integrally with the first gear, the speed increasing ring gear is rotated at a speed higher than a rotational speed of the speed increasing carrier, the reduction ring gear is connected to the speed increasing ring gear to be rotated integrally with the speed increasing ring gear, the reduction carrier is rotated integrally with the carrier at a speed slower than a rotational speed of the reduction ring gear, and the reduction sun gear is rotated integrally with an output shaft of the control motor, and is rotated relatively to the first gear and the carrier when the first rotary shaft and the second rotary shaft are rotated passively in a same direction at a same speed together with the first gear and the carrier.
12. The complex planetary gear unit as claimed in claim 11, wherein a gear ratio of the speed increasing planetary gear set and a gear ratio of the speed reducing planetary gear set are equal.
13. The complex planetary gear unit as claimed in claim 9, wherein the first gear includes a first sun gear meshing with the first planetary gear, the second gear includes a second sun gear meshing with the second planetary gear and the third planetary gear, and the third gear includes a third sun gear meshing with the fourth planetary gear.
14. The complex planetary gear unit as claimed in claim 13, wherein the third sun gear is rotated in a same direction with a rotational direction of the carrier rotated by the control torque by setting numbers of teeth of the first planetary gear, the second planetary gear, the third planetary gear, the fourth planetary gear, the first sun gear, the second sun gear, and the third sun gear such that all of the following relational expressions are satisfied:
z.sub.p2=z.sub.p3=z.sub.p1+1;
z.sub.p4=z.sub.p1−1; and
z.sub.s11=z.sub.s12=z.sub.s13, and the third sun gear is rotated in an opposite direction to the rotational direction of the carrier rotated by the control torque by setting the numbers of teeth of the first planetary gear, the second planetary gear, the third planetary gear, the fourth planetary gear, the first sun gear, the second sun gear, and the third sun gear such that all of the following relational expressions are satisfied:
z.sub.p2=z.sub.p3=z.sub.p1−1;
z.sub.p4=z.sub.p1+1; and
z.sub.s11=z.sub.s12=z.sub.s13, given that the number of teeth of the first planetary gear is z.sub.p1, the number of teeth of the second planetary gear is z.sub.p2, the number of teeth of the third planetary gear is z.sub.p3, the number of teeth of the fourth planetary gear is z.sub.p4, the number of teeth of the first sun gear is z.sub.s11, the number of teeth of the second sun gear is z.sub.s12, and the number of teeth of the third sun gear is z.sub.s13.
15. The complex planetary gear unit as claimed in claim 9, wherein the first gear includes a first ring gear meshing with the first planetary gear, the second gear includes a second ring gear meshing with the second planetary gear and the third planetary gear, and the third gear includes a third ring gear meshing with the fourth planetary gear.
16. The complex planetary gear unit as claimed in claim 15, further comprising: an input sun gear that is arranged on the predetermined rotational axis while being meshed with the first planetary gear, wherein the control torque is applied to the carrier through the input sun gear.
17. The complex planetary gear unit as claimed in claim 15, wherein the third ring gear is rotated in a same direction with a rotational direction of the carrier rotated by the control torque by setting numbers of teeth of the first planetary gear, the second planetary gear, the third planetary gear, the fourth planetary gear, the first ring gear, the second ring gear, and the third ring gear such that all of the following relational expressions are satisfied:
z.sub.p2=z.sub.p3=z.sub.p1+1;
z.sub.p4=z.sub.p1−1; and
z.sub.r11=z.sub.r12=z.sub.r13, and the third ring gear is rotated in an opposite direction to the rotational direction of the carrier rotated by the control torque by setting the numbers of teeth of the first planetary gear, the second planetary gear, the third planetary gear, the fourth planetary gear, the first ring gear, the second ring gear, and the third ring gear such that all of the following relational expressions are satisfied:
z.sub.p2=z.sub.p3=z.sub.p11
z.sub.p4=z.sub.p1+1; and
z.sub.r11=z.sub.r12=z.sub.r13, given that the number of teeth of the first planetary gear is z.sub.p1, the number of teeth of the second planetary gear is z.sub.p2, the number of teeth of the third planetary gear is z.sub.p3, the number of teeth of the fourth planetary gear is z.sub.p4, the number of teeth of the first ring gear is z.sub.r11, the number of teeth of the second ring gear is z.sub.r12, and the number of teeth of the third ring gear is z.sub.r13.
18. The complex planetary gear unit as claimed in claim 9, wherein the complex planetary gear unit is mounted on a vehicle having a right wheel and a left wheel together with the prime mover and the control motor, the first rotary shaft transmits a torque between one of the wheels and the second gear, the second rotary shaft transmits a torque between other one of the wheels and the third gear, and the first rotary shaft and the second rotary shaft extend coaxially in a width direction of the vehicle.
19. The complex planetary gear unit as claimed in claim 9, wherein the complex planetary gear unit is mounted on a vehicle having a front wheel and a rear wheel together with the prime mover and the control motor, the first rotary shaft transmits a torque between one of the wheels and the second gear, the second rotary shaft transmits a torque between other one of the wheels and the third gear, and the first rotary shaft and the second rotary shaft extend coaxially in a longitudinal direction of the vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0047] Features, aspects, and advantages of exemplary embodiments of the present disclosure will become better understood with reference to the following description and accompanying drawings, which should not limit the disclosure in any way.
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
[0076] Embodiments of the present disclosure will now be explained with reference to the accompanying drawings. Note that the embodiments shown below are merely examples of the present disclosure which should not limit a scope of the present disclosure.
First Example
[0077] Referring now to
[0078] For example, a permanent magnet type synchronous motor or an induction motor may be adopted as the electric motor 3, and the electric motor 3 generates a torque including a drive torque and a regenerative torque. The electric motor 3 and the complex planetary gear unit 1 are arranged coaxially along a rotational center axis AL.
[0079] According to the first example, the complex planetary gear unit 1 comprises a first gear 5, a second gear 6, a third gear 7, a first planetary gear 8, a second planetary gear 9, a third planetary gear 10, a fourth planetary gear 11, and a carrier 12.
[0080] In the complex planetary gear unit 1 shown in
[0081] In the complex planetary gear unit 1 shown in
[0082] The first sun gear 13 is fixed to a case 16 of the complex planetary gear unit 1 and the geared motor 2. That is, first sun gear 13 is not allowed to rotate. The second sun gear 14 is supported by a bearing (not shown) interposed between the first sun gear 13 and the second sun gear 14 so that the second sun gear 14 is allowed to rotate relatively to the first sun gear 13. The third sun gear 15 is arranged in an opposite side to the first sun gear 13 across the second sun gear 14, and the third sun gear 15 is also allowed to rotate relatively to the first sun gear 13. That is, the second sun gear 14 and the third sun gear 15 rotate relatively to each other. Specifically, the third sun gear 15 is mounted on an output shaft 17 to rotate integrally with the output shaft 17, and is supported by a bearing (not shown) arranged between the third sun gear 15 and the case 16 so that the third sun gear 15 and the output shaft 17 rotate relatively to the case 16. The output shaft 17 extends coaxially with the sun gears 13, 14, and 15 along the rotational center axis AL to penetrates through a hollow space of a rotary shaft 18 of the electric motor 3, and a leading end of the output shaft 17 protrudes from the case 16. That is, a torque of the electric motor 3 is multiplied by the complex planetary gear unit 1 serving as the reduction mechanism 4, and delivered to a predetermined rotary member through the output shaft 17.
[0083] Specifically, the first planetary gear 8 revolves around the first gear 5, the second planetary gear 9 revolves around the second gear 6, the third planetary gear 10 also revolves around the second gear 6, and the fourth planetary gear 11 revolves around the third gear 7.
[0084] In other words, according to the first example, the first planetary gear 8 revolves around the first sun gear 13, the second planetary gear 9 revolves around the second sun gear 14, the third planetary gear 10 also revolves around the second sun gear 14, and the fourth planetary gear 11 revolves around the third sun gear 15.
[0085] The first planetary gear 8 and the second planetary gear 9 are arranged coaxially with each other on a rotary shaft 19 to rotate integrally on the rotary shaft 19 and to revolve around the rotational center axis AL integrally. Likewise, the third planetary gear 10 and the fourth planetary gear 11 are arranged coaxially with each other on a rotary shaft 20 to rotate integrally on the rotary shaft 20 and to revolve around the rotational center axis AL. According to the embodiment of the present disclosure, as the first example shown in
[0086] The first planetary gear 8 and the second planetary gear 9 may be rotated not only integrally with the rotary shaft 19 but also relatively to the rotary shaft 19. Likewise, the third planetary gear 10 and the fourth planetary gear 11 may be rotated not only integrally with the rotary shaft 20 but also relatively to the rotary shaft 20. In the complex planetary gear unit shown in
[0087] One end of the carrier 12 is supported by a bearing and other end of the carrier 12 is mounted on the output shaft 17 while being supported by the case 16 through another bearing so that the carrier 12 rotate relatively to the first gear 5. As described, the second gear 6 and the third gear 7 rotate relatively to each other. Specifically, the carrier 12 supports the first planetary gear 8 and the second planetary gear 9 mounted on the rotary shaft 19 in a rotatable manner, and supports the third planetary gear 10 and the fourth planetary gear 11 mounted on the rotary shaft 20 in a rotatable manner.
[0088] Thus, a first planetary set 21 comprises the first planetary gear 8, the second planetary gear 9, and the rotary shaft 19. On the other hand, a second planetary set 22 comprises the third planetary gear 10, the fourth planetary gear 11, and the rotary shaft 20. That is, the first planetary set 21 and the second planetary set 22 are arranged parallel to each other and revolve around the rotational center axis AL. In the complex planetary gear unit 1 shown in
[0089] The carrier 12 is connected to the rotary shaft 18 of the electric motor 3 extending concentrically with the output shaft 17 so that the carrier 12 rotates integrally with the rotary shaft 18. Accordingly, in the complex planetary gear unit 1, the carrier 12 serves as an input element, the first sun gear 13 fixed to the case 16 serves as a reaction element, and the third sun gear 15 connected to the output shaft 17 serves as an output element. The second sun gear 14 serves as a counter gear with respect to the third sun gear 15. That is, the second sun gear 14 rotates in an opposite direction to a rotational direction of the third sun gear 15.
[0090] According to the first example, the complex planetary gear unit 1 shown in
[0091] In the complex planetary gear unit 1, a gear ratio between the first planetary gear 8 and the first gear 5 and a gear ratio between the second planetary gear 9 and the second gear 6 are set to different ratios. Likewise, a gear ratio between the third planetary gear 10 and the second gear 6 and a gear ratio between the fourth planetary gear 11 and the third gear 7 are set to different ratios. That is, in the complex planetary gear unit 1 shown in
[0092] Specifically, a gear ratio u.sub.1 between the first planetary gear 8 and the first sun gear 13 and a gear ratio u.sub.2 between the second planetary gear 9 and the second sun gear 14 are different from each other. Likewise, a gear ratio u.sub.3 between the third planetary gear 10 and the second sun gear 14 and a gear ratio u.sub.4 between the fourth planetary gear 11 and the third sun gear 15 are different from each other. According to the first example, the gear ratio u.sub.1 is defined as a ratio of the number of teeth z.sub.p1 of the first planetary gear 8 to the number of teeth z.sub.s1 of the first sun gear 13, the gear ratio u.sub.2 is defined as a ratio of the number of teeth z.sub.p2 of the second planetary gear 9 to the number of teeth z.sub.s2 of the second sun gear 14, the gear ratio u.sub.3 is defined as a ratio of the number of teeth z.sub.p3 of the third planetary gear 10 to the number of teeth z.sub.s2 of the second sun gear 14, and the gear ratio u.sub.4 is defined as a ratio of the number of teeth z.sub.p4 of the fourth planetary gear 11 to the number of teeth z.sub.s3 of the third sun gear 15.
[0093] In the accompanying drawings, the numbers of teeth of the gears are indicated in brackets. In the complex planetary gear unit 1 shown in
u.sub.1=z.sub.p1/z.sub.s1=20/41≈0.4878; and
the gear ratio u.sub.2 between the second planetary gear 9 and the second sun gear 14 may be expressed as:
u.sub.2=z.sub.p2/z.sub.s2=19/39≈0.4871.
As described, the number of teeth z.sub.p1 of the first planetary gear 8 is one more than the number of teeth z.sub.p2 of the second planetary gear 9, and the number of teeth z.sub.s1 of the first sun gear 13 is two more than the number of teeth z.sub.s2 of the second sun gear 14. For these reasons, the gear ratio u.sub.1 and the gear ratio u.sub.2 are slightly different from each other.
[0094] On the other hand, the number of teeth z.sub.p3 of the third planetary gear 10 is 20, the number of teeth z.sub.p4 of the fourth planetary gear 11 is 19, the number of teeth z.sub.s2 of the second sun gear 14 is 39, and the number of teeth z.sub.s3 of the third sun gear 15 is 37. Accordingly, the gear ratio u.sub.3 between the third planetary gear 10 and the second sun gear 14 may be expressed as:
u.sub.3=z.sub.p3/z.sub.s2=20/39≈0.5128; and
the gear ratio u.sub.4 between the fourth planetary gear 11 and the third sun gear 15 may be expressed as:
u.sub.4=z.sub.p4/z.sub.s3=19/37≈0.5135.
As described, the number of teeth z.sub.p3 of the third planetary gear 10 is one more than the number of teeth z.sub.p4 of the fourth planetary gear 11, and the number of teeth z.sub.s2 of the second sun gear 14 is two more than the number of teeth z.sub.s3 of the third sun gear 15. For these reasons, the gear ratio u.sub.3 and the gear ratio u.sub.4 are slightly different from each other.
[0095] As described, the complex planetary gear unit 1 is formed by combining the first complex planetary gear set with the second complex planetary gear set. According to the first example shown in
[0096] Thus, in the first complex planetary gear set, the gear ratio u.sub.1 and the gear ratio u.sub.2 are slightly different from each other. Given that the gear ratio u.sub.1 and the gear ratio u.sub.2 are equal, a speed reducing ratio of the first complex planetary gear set as a speed ratio of an output element to an input element would reach an infinite value, and the first complex planetary gear set would not function properly. Whereas, since the gear ratio u.sub.1 and the gear ratio u.sub.2 are set to different values, the speed reducing ratio of the complex planetary gear unit 1 shown in
[0097] Specifically, the speed reducing ratio R.sub.1 of the first complex planetary gear set may be expressed as:
In general, a speed reducing ratio achieved by the conventional planetary gear sets falls within a range of approximately 4 to 10. Thus, the speed reducing ratio R.sub.1 of the first complex planetary gear set is significantly greater than the speed reducing ratio of the conventional planetary gear sets.
[0098] Likewise, in the second complex planetary gear set, the gear ratio u.sub.3 and the gear ratio u.sub.4 are slightly different from each other. Given that the gear ratio u.sub.3 and the gear ratio u.sub.4 are equal, a speed reducing ratio of the second complex planetary gear set would reach an infinite value, and the second complex planetary gear set would not function properly. Whereas, since the gear ratio u.sub.3 and the gear ratio u.sub.4 are set to different values, the speed reducing ratio of the complex planetary gear unit 1 shown in
[0099] Specifically, the speed reducing ratio R.sub.2 of the second complex planetary gear set may be expressed as:
[0100] As described, the speed reducing ratio achieved by the conventional planetary gear sets falls within a range of approximately 4 to 10. Thus, the speed reducing ratio R.sub.2 of the second complex planetary gear set is greater than the speed reducing ratio of the conventional planetary gear sets. In the second complex planetary gear set, a rotational direction of the third sun gear 15 serving as an output element is reversed to the direction opposite to the rotational direction of the second sun gear 14 serving as an input element. In the description of the present disclosure, therefore, the speed reducing ratio R.sub.2 of the second complex planetary gear set is referred to as a negative value (e.g., −740) for the sake of convenience.
[0101] In the complex planetary gear unit 1 shown in
[0102] Thus, the speed reducing ratio R of the complex planetary gear unit 1 is significantly larger than speed reducing ratios of conventional magical planetary gear speed reducers and strain wave gearings. In the complex planetary gear unit 1, a rotational direction of the third sun gear 15 serving as the output element is reversed to the direction opposite to the rotational direction of the carrier 12 serving as an input element. In the description of the present disclosure, therefore, the speed reducing ratio R of the complex planetary gear unit 1 is referred to as a negative value (e.g., −14800) for the sake of convenience.
[0103] In the complex planetary gear unit 1 shown in
[0104] As described, in the complex planetary gear unit 1 shown in
[0105] For example, in a case of rotating the third sun gear 15 in the forward direction, the numbers of teeth z.sub.p1, z.sub.p2, z.sub.p3, z.sub.p4, z.sub.s1, z.sub.s2, and z.sub.s3 of the first planetary gear 8, the second planetary gear 9, the third planetary gear 10, the fourth planetary gear 11, the first sun gear 13, the second sun gear 14, and the third sun gear 15 are set such that all of the following relational expressions are satisfied:
z.sub.p1=z.sub.p3;
z.sub.p2=z.sub.p4=z.sub.p1+1;
z.sub.s1=z.sub.p1.Math.2−1;
z.sub.s2=z.sub.p1.Math.2+1; and
z.sub.s3=+z.sub.p1.Math.2−3.
In this case, the output shaft 17 is rotated in the forward direction as the carrier 12 at a speed slower than that of the carrier 12.
[0106] By contrast, in a case of rotating the third sun gear 15 in the reverse direction, the numbers of teeth z.sub.p1, z.sub.p2, z.sub.p3, z.sub.p4, z.sub.s1, z.sub.s2, and z.sub.s3 of the first planetary gear 8, the second planetary gear 9, the third planetary gear 10, the fourth planetary gear 11, the first sun gear 13, the second sun gear 14, and the third sun gear 15 are set such that all of the following relational expressions are satisfied:
z.sub.p1=z.sub.p3;
z.sub.p2=z.sub.p4=z.sub.p1−1
z.sub.s1=z.sub.p1.Math.2+1;
z.sub.s2=z.sub.p1.Math.2−1; and
z.sub.s3=z.sub.p1.Math.2−3.
In this case, the output shaft 17 is rotated in the reverse direction opposite to the rotational direction of the carrier 12, at a speed slower than that of the carrier 12.
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[0108] In addition, as described, all of the first gear 5, the second gear 6, and the third gear 7 are external gears. That is, the complex planetary gear unit 1 shown in
[0109] Modifications of the complex planetary gear unit 1 shown in
[0110] Turing to
[0111] In the complex planetary gear unit 1, in order to suppress noise by increasing each meshing area between the gears, it is preferable to use a helical gear as each of the gears 5, 6, 7, and each of the planetary gears 8, 9, 10, and 11. However, during torque transmission, a thrust force is generated inevitably by the helical gears in the direction of the rotational center axis AL. In order to reduce friction and noise derived from the axial thrust force, in the complex planetary gear unit 1 shown in
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[0114] Here will be explained other examples of the complex planetary gear unit 1. In the drawings to be explained hereinafter, common reference numerals are assigned to the elements in common with those of the complex planetary gear unit 1 according to the first example.
Second Example
[0115] Turning to
[0116] Specifically, in the complex planetary gear unit 1 shown in
[0117] The output shaft 17 and the counter rotating shaft 42 extend coaxially along the rotational center axis AL while being allowed to rotate relatively to each other. Specifically, the counter rotating shaft 42 rotates in the opposite direction to the rotational direction of the output shaft 17 to deliver the torque delivered from the second sun gear 14 to a predetermined rotary member. Otherwise, a torque delivered to the counter rotating shaft 42 from an external source may also be delivered to the second sun gear 14.
[0118] As described, in the complex planetary gear unit 1 shown in
[0119] The counter rotating shaft 42 may also serve as an input shaft of the complex planetary gear unit 1. Specifically, a torque may be applied to the counter rotating shaft 42 in the opposite direction to the rotational direction of the output shaft 17, and the torque applied to the counter rotating shaft 42 is delivered to the output shaft 17 while being multiplied. In order to apply the torque to the counter rotating shaft 42, for example, an assist motor (not shown) may be combined with the complex planetary gear unit 1.
[0120] Turning to
[0121] The fifth planetary gear 47 is an external gear having same dimensions as the first planetary gear 8. That is, the number of teeth and a module of the fifth planetary gear 47 are identical to those of the first planetary gear 8. Specifically, the fifth planetary gear 47 is formed on the rotary shaft 20 to be rotated integrally with the third planetary gear 10 and the fourth planetary gear 11 while being meshed with the first sun gear 13. That is, the first sun gear 13 is meshed with both of the first planetary gear 8 and the fifth planetary gear 47. When the carrier 12 is rotated, the fifth planetary gear 47 is rotated at a same speed as the first planetary gear 8 to revolve around the first sun gear 13.
[0122] Likewise, the sixth planetary gear 48 is also an external gear having same dimensions as the fourth planetary gear 11. That is, the number of teeth and a module of the sixth planetary gear 48 are identical to those of the fourth planetary gear 11. Specifically, the sixth planetary gear 48 is formed on the rotary shaft 19 to be rotated integrally with the first planetary gear 8 and the second planetary gear 9 while being meshed with the third sun gear 15. That is, the third sun gear 15 is meshed with both of the fourth planetary gear 11 and the sixth planetary gear 48. When the carrier 12 is rotated, the sixth planetary gear 48 is rotated at a same speed as the fourth planetary gear 11 to revolve around the third sun gear 15.
[0123] In the complex planetary gear unit 1 shown in
Third Example
[0124] Turning to
[0125] Specifically, the first ring gear 51 is fixed to a case 16 of the complex planetary gear unit 1 and the geared motor 2. That is, the first ring gear 51 is not allowed to rotate. On the other hand, the second ring gear 52 and the third ring gear 53 are allowed to rotate relatively to the first ring gear 51, that is, the second ring gear 52 and the third ring gear 53 rotate relatively to each other. The third ring gear 53 is joined to an output shaft 54 to rotate integrally with the output shaft 54. Specifically, the output shaft 54 extends coaxially with the first ring gear 51, the second ring gear 52, and the third ring gear 53, and a leading end (i.e., a left end) of the output shaft 54 protrudes from the case 16. That is, a torque multiplied by the reduction mechanism 4 of the complex planetary gear unit 1 is delivered to a predetermined rotary member through the output shaft 54.
[0126] In the complex planetary gear unit 1 shown in
[0127] In the complex planetary gear unit 1 shown in
[0128] According to the third example, the complex planetary gear unit 1 is adapted to achieve a speed reducing ratio comparable to that of a complex planetary gear unit having four sets of planetary gear units. Specifically, the complex planetary gear unit 1 shown in
[0129] In the complex planetary gear unit 1 shown in
[0130] Specifically, a gear ratio u.sub.11 between the first planetary gear 8 and the first ring gear 51 and a gear ratio u.sub.12 between the second planetary gear 9 and the second ring gear 52 are different from each other. Likewise, a gear ratio u.sub.13 between the third planetary gear 10 and the second ring gear 52 and a gear ratio u.sub.14 between the fourth planetary gear 11 and the third ring gear 53 are different from each other. According to the third example, the gear ratio u.sub.11 is defined as a ratio of the number of teeth z.sub.p1 of the first planetary gear 8 to the number of teeth z.sub.r1 of the first ring gear 51, the gear ratio u.sub.12 is defined as a ratio of the number of teeth z.sub.p2 of the second planetary gear 9 to the number of teeth z.sub.r2 of the second ring gear 52, the gear ratio u.sub.11 is defined as a ratio of the number of teeth z.sub.p3 of the third planetary gear 10 to the number of teeth z.sub.r2 of the second ring gear 52, and the gear ratio u.sub.14 is defined as a ratio of the number of teeth z.sub.p4 of the fourth planetary gear 11 to the number of teeth z.sub.r3 of the third ring gear 53.
[0131] In the complex planetary gear unit 1 shown in
u.sub.1=z.sub.p1/z.sub.r1=17/66=0.2576; and
the gear ratio u.sub.12 between the second planetary gear 9 and the second ring gear 52 may be expressed as:
u.sub.12=z.sub.p2/z.sub.r2=18/70=0.2571.
Thus, the number of teeth z.sub.p1 of the first planetary gear 8 is one less than the number of teeth z.sub.p2 of the second planetary gear 9, and the number of teeth z.sub.r1 of the first ring gear 51 is four less than the number of teeth z.sub.r2 of the second ring gear 52. For these reasons, the gear ratio u.sub.11 and the gear ratio u.sub.12 are slightly different from each other.
[0132] On the other hand, the number of teeth z.sub.p3 of the third planetary gear 10 is 17, the number of teeth z.sub.p4 of the fourth planetary gear 11 is 18, the number of teeth z.sub.r2 of the second ring gear 52 is 70, and the number of teeth z.sub.r3 of the third ring gear 53 is 74. Accordingly, the gear ratio u.sub.13 between the third planetary gear 10 and the second ring gear 52 may be expressed as:
u.sub.13=z.sub.p3/z.sub.r2=17/70=0.2428; and
the gear ratio u.sub.14 between the fourth planetary gear 11 and the third ring gear 53 may be expressed as:
u.sub.14=z.sub.p4/z.sub.r3=18/74=0.2432.
Thus, the number of teeth z.sub.p3 of the third planetary gear 10 is one less than the number of teeth z.sub.p4 of the fourth planetary gear 11, and the number of teeth z.sub.r2 of the second ring gear 52 is four less than the number of teeth z.sub.r3 of the third ring gear 53. For these reasons, the gear ratio u.sub.13 and the gear ratio u.sub.14 are slightly different from each other.
[0133] As described, the complex planetary gear unit 1 shown in
[0134] Thus, in the first complex planetary gear set, the gear ratio u.sub.11 and the gear ratio u.sub.12 are slightly different from each other. Given that the gear ratio u.sub.11 and the gear ratio u.sub.12 are equal, a speed reducing ratio of the first complex planetary gear set would reach an infinite value, and the first complex planetary gear set would not function properly. Whereas, since the gear ratio u.sub.11 and the gear ratio u.sub.12 are set to different values, the speed reducing ratio of the complex planetary gear unit 1 shown in
[0135] Specifically, the speed reducing ratio R.sub.1 of the first complex planetary gear set in the complex planetary gear unit 1 shown in
In general, a speed reducing ratio achieved by the conventional planetary gear sets falls within a range of approximately 4 to 10. Thus, the speed reducing ratio R.sub.1 of the first complex planetary gear set is significantly greater than the speed reducing ratio of the conventional planetary gear sets.
[0136] Likewise, in the second complex planetary gear set, the gear ratio u.sub.13 and the gear ratio u.sub.14 are slightly different from each other. Given that the gear ratio u.sub.13 and the gear ratio u.sub.14 are equal, a speed reducing ratio of the second complex planetary gear set would reach an infinite value, and the second complex planetary gear set would not function properly. Whereas, since the gear ratio u.sub.13 and the gear ratio u.sub.14 are set to different values, the speed reducing ratio of the complex planetary gear unit 1 shown in
[0137] Specifically, the speed reducing ratio R.sub.2 of the second complex planetary gear set in the complex planetary gear unit 1 shown in
As described, the speed reducing ratio achieved by the conventional planetary gear sets falls within a range of approximately 4 to 10. Thus, the speed reducing ratio R.sub.12 of the second complex planetary gear set is greater than the speed reducing ratio of the conventional planetary gear sets. In the second complex planetary gear set, a rotational direction of the third ring gear 53 serving as an output element is reversed to the direction opposite to the rotational direction of the second ring gear 52 serving as an input element. In the description of the present disclosure, therefore, the speed reducing ratio R.sub.12 of the second complex planetary gear set is referred to as a negative value (e.g., −629) for the sake of convenience.
[0138] In the complex planetary gear unit 1 shown in
Thus, the speed reducing ratio R of the complex planetary gear unit 1 shown in
[0139] In the complex planetary gear unit 1 shown in
[0140] Thus, in the complex planetary gear unit 1 shown in
[0141] For example, in a case of rotating the third ring gear 53 in the forward direction, the numbers of teeth z.sub.p1, z.sub.p2, z.sub.p3, z.sub.p4, z.sub.r1, z.sub.r2, and z.sub.r3 of the first planetary gear 8, the second planetary gear 9, the third planetary gear 10, the fourth planetary gear 11, the first ring gear 51, the second ring gear 52, and the third ring gear 53 are set such that all of the following relational expressions are satisfied:
z.sub.p1=z.sub.p3;
z.sub.p2=z.sub.p4=z.sub.p1+1;
z.sub.r1=(z.sub.p1.Math.2−1).Math.2;
z.sub.r2=(z.sub.p1.Math.2+1).Math.2; and
z.sub.r3=(z.sub.p1.Math.2+3).Math.2.
In this case, the output shaft 54 is rotated in the forward direction as the carrier 12 at a speed slower than that of the carrier 12.
[0142] By contrast, in a case of rotating the third ring gear 53 in the reverse direction, the numbers of teeth z.sub.p1, z.sub.p2, z.sub.p3, z.sub.p4, z.sub.r1, z.sub.r2, and z.sub.r3 of the first planetary gear 8, the second planetary gear 9, the third planetary gear 10, the fourth planetary gear 11, the first ring gear 51, the second ring gear 52, and the third ring gear 53 are set such that all of the following relational expressions are satisfied:
z.sub.p1=z.sub.p3;
z.sub.p2=z.sub.p4=z.sub.p1−1;
z.sub.r1=(z.sub.p1.Math.2+1).Math.2
z.sub.r2=(z.sub.p1.Math.2−1).Math.2; and
z.sub.r3=(z.sub.p1.Math.2−3).Math.2.
In this case, the output shaft 54 is rotated in the reverse direction opposite to the rotational direction of the carrier 12, at a speed slower than that of the carrier 12.
[0143] The
[0144] In addition, as described, all of the first gear 5, the second gear 6, and the third gear 7 are internal gears. That is, the complex planetary gear unit 1 shown in
Fourth Example
[0145] Turning to
[0146] The input sun gear 62 is formed integrally with the rotary shaft 18 of the electric motor 3 to be rotated integrally with the rotary shaft 18, while being meshed with the first planetary gear 8. In other words, the input sun gear 62 is arranged coaxially with the first ring gear 51, the second ring gear 52, the third ring gear 53, and the carrier 61 along the rotational center axis AL. That is, the first planetary gear 8 is meshed with the first ring gear 51 and the input sun gear 62. Thus, according to the fourth example, the complex planetary gear unit 1 comprises a single-pinion input planetary gear set having the input sun gear 62, the first ring gear 51, the first planetary gear 8, and the carrier 61.
[0147] In the complex planetary gear unit 1 shown in
[0148] In the complex planetary gear unit 1 shown in
[0149] In the complex planetary gear unit 1 shown in
[0150] As described, the speed reducing ratio of the complex planetary gear unit 1 shown in
[0151] Thus, according to the fourth example, the speed reducing ratio R of the complex planetary gear unit 1 shown in
Fifth Example
[0152] Turning to
[0153] Specifically, in the complex planetary gear unit 1 shown in
[0154] The output shaft 54 and the counter rotating shaft 72 extend coaxially along the rotational center axis AL while being allowed to rotate relatively to each other. Specifically, the counter rotating shaft 72 rotates in the opposite direction to the rotational direction of the output shaft 54 to deliver the torque delivered from the second ring gear 52 to a predetermined rotary member. Otherwise, a torque delivered to the counter rotating shaft 72 from an external source may also be delivered to the second ring gear 52.
[0155] As described, in the complex planetary gear unit 1 shown in
[0156] The counter rotating shaft 72 may also serve as an input shaft of the complex planetary gear unit 1. Specifically, a torque may be applied to the counter rotating shaft 72 in the opposite direction to the rotational direction of the output shaft 54, and the torque applied to the counter rotating shaft 72 is delivered to the output shaft 54 while being multiplied. In order to apply the torque to the counter rotating shaft 72, for example, an assist motor (not shown) may be combined with the complex planetary gear unit 1.
[0157] Turning to
[0158] The fifth planetary gear 76 is an external gear having same dimensions as the first planetary gear 8. That is, the number of teeth and a module of the fifth planetary gear 76 are identical to those of the first planetary gear 8. Specifically, the fifth planetary gear 76 is formed on the rotary shaft 20 to be rotated integrally with the third planetary gear 10 and the fourth planetary gear 11 while being meshed with the first ring gear 51. That is, the first ring gear 51 is meshed with both of the first planetary gear 8 and the fifth planetary gear 76. When the carrier 12 is rotated, the fifth planetary gear 76 is rotated at a same speed as the first planetary gear 8 to revolve along the internal teeth of the first ring gear 51.
[0159] Likewise, the sixth planetary gear 77 is also an external gear having same dimensions as the fourth planetary gear 11. That is, the number of teeth and a module of the sixth planetary gear 77 are identical to those of the fourth planetary gear 11. Specifically, the sixth planetary gear 77 is formed on the rotary shaft 19 to be rotated integrally with the first planetary gear 8 and the second planetary gear 9 while being meshed with the third ring gear 53. That is, the third ring gear 15 is meshed with both of the fourth planetary gear 11 and the sixth planetary gear 77. When the carrier 12 is rotated, the sixth planetary gear 77 is rotated at a same speed as the fourth planetary gear 11 to revolve along the internal teeth of the third ring gear 53.
[0160] In the complex planetary gear unit 1 shown in
Sixth Example
[0161] Turning to
[0162] In the complex planetary gear unit 1 shown in
[0163] The first sun gear 103 is supported by a case 106 of the complex planetary gear unit 1 and the differential mechanism 100. The second sun gear 104 and the third sun gear 105 are supported respectively in a rotatable manner so that the first sun gear 103, the second sun gear 104, and the third sun gear 105 are allowed to rotate relatively to one another.
[0164] A differential ring gear 108 is fitted onto a rotary shaft 107 of the first sun gear 103 so that the differential ring gear 108, the rotary shaft 107, and the first sun gear 103 are rotated integrally. Specifically, the differential ring gear 108 as a diametrically larger bevel gear is meshed with a drive pinion 110 as a diametrically smaller bevel gear that is fitted onto a leading end of a propeller shaft 109 of the vehicle (not shown). The number of teeth of the drive pinion 110 is less than the number of teeth of the differential ring gear 108. That is, the drive pinion 110 and the differential ring gear 108 serve as a final reduction gear unit of the vehicle. The other end of the propeller shaft 109 (not shown) is joined to the prime mover such as an internal combustion engine, an electric motor, a brake device or the like so that a drive torque to propel the vehicle or a brake torque to decelerate the vehicle generated by the prime mover is delivered to the differential ring gear 108 through the propeller shaft 109 and the drive pinion 110.
[0165] The second sun gear 104 is fitted onto the first rotary shaft 101 to rotate integrally therewith, and the third sun gear 105 is fitted onto the second rotary shaft 102 to rotate integrally therewith. The first rotary shaft 101 and the second rotary shaft 102 extend coaxially along the rotational center axis AL while being allowed to rotate relatively to each other. Specifically, the first rotary shaft 101 is supported by the case 106 in a rotatable manner, and a leading end of the first rotary shaft 101 protrudes from one side of the case 106 to be connected to one of the right wheel and the left wheel (neither of which are shown) of the vehicle. On the other hand, the second rotary shaft 102 is also supported by the case 106 in a rotatable manner, and a leading end of the second rotary shaft 102 protrudes from the other side of the case 106 to be connected to the other one of the right wheel and the left wheel of the vehicle.
[0166] The carrier 12 is arranged coaxially with the first sun gear 103, the second sun gear 104, and the third sun gear 105 while being allowed to rotate relatively to those sun gears 103, 104, and 105. Specifically, a rotary shaft 111 of the carrier 12 is joined to an output shaft 113 of a control motor 112 so that the carrier 12 is rotated integrally with the rotary shaft 111 and the output shaft 113.
[0167] The control motor 112 generates a control torque to control a relative rotation between the first rotary shaft 101 and the second rotary shaft 102. To this end, for example, an induction motor and a permanent magnet synchronous motor may be adopted as the control motor 112, and the control motor 112 is arranged coaxially with the complex planetary gear unit 1.
[0168] The drive torque delivered to the first sun gear 103 from the prime mover is distributed to the first rotary shaft 101 through the second sun gear 104 and to the second rotary shaft 102 through the third sun gear 105. On the other hand, the control torque applied to the carrier 12 from the control motor 112 is delivered to the first rotary shaft 101 through the second sun gear 104 while being multiplied, and to the second rotary shaft 102 through the third sun gear 105 while being multiplied. Consequently, the first rotary shaft 101 and the second rotary shaft 102 are rotated relatively to each other in opposite directions.
[0169] As described, in the complex planetary gear unit 1, a gear ratio between the first planetary gear 8 and the first gear 5 and a gear ratio between the second planetary gear 9 and the second gear 6 are set to different ratios. Likewise, a gear ratio between the third planetary gear 10 and the second gear 6 and a gear ratio between the fourth planetary gear 11 and the third gear 7 are set to different ratios.
[0170] In the complex planetary gear unit 1 shown in
[0171] In the complex planetary gear unit 1 shown in
u.sub.21=z.sub.p1/z.sub.s11=18/35≈0.514; and
the gear ratio u.sub.22 between the second planetary gear 9 and the second sun gear 104 may be expressed as:
u.sub.22=z.sub.p2/z.sub.s12=19/35≈0.543.
As described, the number of teeth z.sub.s11 of the first sun gear 103 and the number of teeth z.sub.s12 of the second sun gear 104 are equal, and the number of teeth z.sub.p1 of the first planetary gear 8 is one less than the number of teeth z.sub.p2 of the second planetary gear 9. For these reasons, the gear ratio u.sub.21 and the gear ratio u.sub.22 are slightly different from each other.
[0172] On the other hand, the number of teeth z.sub.p3 of the third planetary gear 10 is 19, the number of teeth z.sub.p4 of the fourth planetary gear 11 is 17, the number of teeth z.sub.s12 of the second sun gear 104 is 35, and the number of teeth z.sub.s13 of the third sun gear 105 is 35. Accordingly, the gear ratio u.sub.23 between the third planetary gear 10 and the second sun gear 104 may be expressed as:
u.sub.23=z.sub.p3/z.sub.s12=19/35≈0.543; and
the gear ratio u.sub.24 between the fourth planetary gear 11 and the third sun gear 105 may be expressed as:
u.sub.24=z.sub.p4/z.sub.s13=17/35≈0.486.
As described, the number of teeth z.sub.s12 of the second sun gear 104 and the number of teeth z.sub.s13 of the third sun gear 105 are equal, and the number of teeth z.sub.p3 of the third planetary gear 10 is two more than the number of teeth z.sub.p4 of the fourth planetary gear 11. For these reasons, the gear ratio u.sub.23 and the gear ratio u.sub.24 are slightly different from each other.
[0173] In other words, the number of teeth z.sub.p2 of the second planetary gear 9 is one more than the number of teeth z.sub.p1 of the first planetary gear 8, and the number of teeth z.sub.p4 of the fourth planetary gear 11 is two less than the number of teeth z.sub.p3 of the third planetary gear 10. As described, the number of teeth z.sub.p2 of the second planetary gear 9 is 19, and the number of teeth z.sub.p3 of the third planetary gear 10 is also 19. That is, the number of teeth z.sub.p3 of the third planetary gear 10 is one more than the number of teeth z.sub.p1 of the first planetary gear 8, and the number of teeth z.sub.p4 of the fourth planetary gear 11 is one less than the number of teeth z.sub.p1 of the first planetary gear 8.
[0174] As described, the complex planetary gear unit 1 is formed by combining the first complex planetary gear set with the second complex planetary gear set. According to the sixth example shown in
[0175] Thus, in the first complex planetary gear set, the gear ratio u.sub.21 and the gear ratio u.sub.22 are slightly different from each other. Given that the gear ratio u.sub.21 and the gear ratio u.sub.22 are equal, a speed reducing ratio of the first complex planetary gear set as a speed ratio of an output element to an input element would reach an infinite value, and the first complex planetary gear set would not function properly. Whereas, since the gear ratio u.sub.21 and the gear ratio u.sub.22 are set to different values, the speed reducing ratio of the complex planetary gear unit 1 shown in
[0176] Likewise, in the second complex planetary gear set, the gear ratio u.sub.23 and the gear ratio u.sub.24 are slightly different from each other. Given that the gear ratio u.sub.23 and the gear ratio u.sub.24 are equal, a speed reducing ratio of the second complex planetary gear set would reach an infinite value, and the second complex planetary gear set would not function properly. Whereas, since the gear ratio u.sub.23 and the gear ratio u.sub.24 are set to different values, the speed reducing ratio of the complex planetary gear unit 1 shown in
[0177] Given that the first rotary shaft 101 and the second rotary shaft 102 are rotated at a same speed by the torque distributed from the first sun gear 103 to the second sun gear 104 and the third sun gear 105, in the complex planetary gear unit 1 thus combined with the differential mechanism 100, the first rotary shaft 101 and the second rotary shaft 102 are rotated integrally.
[0178] As described, the number of teeth z.sub.p2 of the second planetary gear 9 is one more than the number of teeth z.sub.p1 of the first planetary gear 8. Therefore, given that the first rotary shaft 101 on which the second sun gear 104 is mounted and the second rotary shaft 102 on which the third sun gear 105 is mounted are rotated at the same speed, a rotational speed of the second sun gear 104 meshing with the second planetary gear 9 is increased higher than a rotational speed of the first sun gear 103 meshing with the first planetary gear 8 by the one more tooth of the second planetary gear 9. On the other hand, the number of teeth z.sub.p4 of the fourth planetary gear 11 is one less than the number of teeth z.sub.p1 of the first planetary gear 8. In this situation, therefore, a rotational speed of the third sun gear 105 meshing with the fourth planetary gear 11 is reduced lower than a rotational speed of the first sun gear 103 meshing with the first planetary gear 8 by the reduction in the number of teeth z.sub.p4 of the fourth planetary gear 11. Consequently, the second sun gear 104 and the third sun gear 105 are rotated in opposite directions. In this situation, the second planetary gear 9 and the third planetary gear 10 revolve around the second sun gear 104, and the fourth planetary gear 11 integrated with the third planetary gear 10 revolves around the third sun gear 105. Therefore, torques are applied to an engagement site between the second sun gear 104 and the second planetary gear 9 and to an engagement site between the third sun gear 105 and the fourth planetary gear 11 in opposite directions thereby causing interference between those engagement sites. As a result, the complex planetary gear unit 1 shown in
[0179] By contrast, given that the first rotary shaft 101 on which the second sun gear 104 is mounted and the second rotary shaft 102 on which the third sun gear 105 is mounted are rotated at different speeds, the complex planetary gear unit 1 shown in
[0180] According to the sixth example, a speed reducing ratio between the carrier 12 and the second sun gear 104 is referred to as a first speed reducing ratio, a speed reducing ratio between the carrier 12 and the third sun gear 105 is referred to as a second speed reducing ratio, and a speed reducing ratio between the second sun gear 104 and the third sun gear 105 is referred to as an intermediate speed reducing ratio. The second speed reducing ratio corresponds to a speed reducing ratio of the complex planetary gear unit 1 shown in
[0181] In the complex planetary gear unit 1 shown in
[0182] As described, in the complex planetary gear unit 1 shown in
In the complex planetary gear unit 1 shown in
[0183] Likewise, the intermediate speed reducing ratio R.sub.20 between the second sun gear 104 and the third sun gear 105 may be expressed as:
[0184] Accordingly, the second speed reducing ratio R.sub.22 between the carrier 12 and the third sun gear 105 as the speed reducing ratio of the complex planetary gear unit 1 shown in
In the complex planetary gear unit 1 shown in
[0185] Thus, in the complex planetary gear unit 1 shown in
[0186] In the complex planetary gear unit 1 shown in
[0187] As described, in the complex planetary gear unit 1 shown in
[0188] For example, in a case of rotating the second sun gear 104 in the reverse direction and rotating the third sun gear 105 in the forward direction, the numbers of teeth z.sub.p1, z.sub.p2, z.sub.p3, z.sub.p4, z.sub.s11, z.sub.s12, and z.sub.s13 of the first planetary gear 8, the second planetary gear 9, the third planetary gear 10, the fourth planetary gear 11, the first sun gear 103, the second sun gear 104, and the third sun gear 105 are set such that all of the following relational expressions are satisfied:
z.sub.p2=z.sub.p3=z.sub.p1+1;
z.sub.p4=z.sub.p1−1; and
z.sub.s11=z.sub.s12=z.sub.s13.
[0189] By contrast, in a case of rotating the second sun gear 104 in the forward direction and rotating the third sun gear 105 in the reverse direction, the numbers of teeth z.sub.p1, z.sub.p2, z.sub.p3, z.sub.p4, z.sub.s11, z.sub.s12, and z.sub.s13 of the first planetary gear 8, the second planetary gear 9, the third planetary gear 10, the fourth planetary gear 11, the first sun gear 103, the second sun gear 104, and the third sun gear 105 are set such that all of the following relational expressions are satisfied:
z.sub.p2=z.sub.p3=z.sub.p1−1;
z.sub.p4=z.sub.p1+1; and
z.sub.s11=z.sub.s12=z.sub.s13.
[0190]
[0191] In addition, as described, all of the first gear 5, the second gear 6, and the third gear 7 are external gears. That is, the complex planetary gear unit 1 shown in
Seventh Example
[0192] Turning to
[0193] When the first rotary shaft 101 and the second rotary shaft 102 rotate in the same direction at a same speed, the complex planetary gear unit 1 shown e.g., in
[0194] In the complex planetary gear unit 1 shown in
[0195] Specifically, the speed reducing planetary gear set 121 is a single-pinion planetary gear set formed coaxially with the first rotary shaft 101 and the second rotary shaft 102. The speed reducing planetary gear set 121 comprises a reduction sun gear 124, a reduction carrier 125, a reduction ring gear 126, and a planetary gear 127.
[0196] The reduction sun gear 124 is formed around one end of the hollow rotary shaft 111 that is supported by the case 106 in a rotatable manner. The rotary shaft 111 is joined to the output shaft 113 of the control motor 112 so that the reduction sun gear 124 is rotated integrally with the output shaft 113.
[0197] The reduction carrier 125 supports the planetary gear 127 in a rotatable manner. Specifically, the carrier 123 of the complex planetary gear unit 1 serves as the reduction carrier 125, that is, the reduction carrier 125 is rotated integrally with the carrier 123 of the complex planetary gear unit 1. As explained later, when the differential ring gear 108, the first rotary shaft 101, and the second rotary shaft 102 are rotated integrally, a rotational speed of the reduction carrier 125 is reduced lower than a rotational speed of the reduction ring gear 126.
[0198] The reduction ring gear 126 as an internal gear is meshed with the planetary gear 127 while being supported by the case 106 in a rotatable manner. Specifically, the reduction ring gear 126 is connected to an after-mentioned speed increasing ring gear 131 of the speed increasing planetary gear set 122 through a connection member 128 as a cover member covering the complex planetary gear unit 1. That is, the reduction ring gear 126 is rotated integrally with the connection member 128 and the speed increasing ring gear 131.
[0199] Specifically, when the reduction sun gear 124 is rotated by the control torque delivered from the output shaft 113, the reduction ring gear 126 serves as a reaction element of the speed reducing planetary gear set 121 so that a rotational speed of the reduction carrier 125 is reduced lower than a rotational speed of the reduction sun gear 124. That is, the speed reducing planetary gear set 121 serves as a speed reducing mechanism of the control motor 112 so that the control torque of the control motor 112 is delivered to the carrier 123 while being multiplied by the speed reducing planetary gear set 121.
[0200] As indicated in
R′=18.Math.3.5=63.
Thus, the speed reducing ratio of the complex planetary gear unit 1 shown in
[0201] The speed increasing planetary gear set 122 is also a single-pinion planetary gear set arranged coaxially with the first rotary shaft 101 and the second rotary shaft 102. The speed increasing planetary gear set 122 comprises a speed increasing sun gear 129, a speed increasing carrier 130, the speed increasing ring gear 131, and a planetary gear 132.
[0202] The speed increasing sun gear 129 may be formed around a hollow shaft that is not allowed to rotate. For example, the speed increasing sun gear 129 is fitted onto a flange (not shown) formed integrally with the case 106. That is, the speed increasing sun gear 129 is not allowed to rotate.
[0203] The speed increasing carrier 130 supports the planetary gear 132 in a rotatable manner. Specifically, the speed increasing carrier 130 is connected to the differential ring gear 108 through the rotary shaft 107 of the first sun gear 103 so that the speed increasing carrier 130 is rotated integrally with the first sun gear 103 and the differential ring gear 108.
[0204] The speed increasing ring gear 131 as an internal gear is meshed with the planetary gear 132 while being supported by the case 106 in a rotatable manner together with the reduction ring gear 126 of the speed reducing planetary gear set 121. As described, the speed increasing ring gear 131 is connected to the reduction ring gear 126 through the connection member 128 so that the speed increasing ring gear 131 is rotated integrally with the reduction ring gear 126. When the speed increasing carrier 130 is rotated, a rotational speed of the speed increasing ring gear 131 is increased higher than a rotational speed of the speed increasing carrier 130.
[0205] Specifically, when the speed increasing carrier 130 is rotated by the torque delivered from the differential ring gear 108, the speed increasing sun gear 129 serves as a reaction element of the speed increasing planetary gear set 122 so that a rotational speed of the speed increasing ring gear 131 is increased higher than a rotational speed of the speed increasing carrier 130. Thus, the speed increasing planetary gear set 122 serves as a speed increasing mechanism.
[0206] As indicated in
[0207] As described, when the first rotary shaft 101 and the second rotary shaft 102 rotate in the same direction at the same speed, the complex planetary gear unit 1 shown in
[0208] By thus preventing the passive rotation of the control motor 112, according to the seventh example, a power transmission efficiency and an energy efficiency of the differential mechanism 120 can be improved. In addition, since the control motor 112 will not be rotated passively when the vehicle travelling in a straight line, the differential mechanism 120 will not be subjected to an inertia torque of the control motor 112 even if the vehicle is accelerated or decelerated abruptly. For this reason, it is not necessary to execute an additional control to generate a cancel torque against an inertia torque of the control motor 112. That is, a torque vectoring control of the differential mechanism 120 using the control motor 112 can be simplified.
Eighth Example
[0209] Turning to
[0210] The prime mover of the power unit 140 includes a drive motor 141 and a brake device 142. The drive motor 141 generates a drive torque to accelerate the vehicle, and a regenerative torque to decelerate the vehicle. For example, a permanent magnet type synchronous motor or an induction motor may be adopted as the drive motor 141. On the other hand, the brake device 142 generates a regenerative torque as a counter torque to apply a brake force to the vehicle. An output shaft 144 of the drive motor 141 and a rotary shaft 145 of the brake device 142 are connected to each other through a connection shaft 143. For example, the brake device 142 includes: an electromagnetic brake that applies a braking force to a rotary member by electrically generated magnetic attraction; an electric brake that applies a frictional braking force to a rotary member by a feed screw mechanism actuated by a motor; and a regenerative brake that applies a braking force derived from a resistance to a rotary member by regenerating electricity by a motor. That is, the complex planetary gear unit 1 having the differential mechanism 120 is combined with a drive motor assembly having a braking function.
[0211] A pinion 146 is mounted on the rotary shaft 145 to be rotated integrally with the rotary shaft 145. A counter shaft 148 extends radially inner side of a unit of the output shaft 144, the connection shaft 143, and the rotary shaft 145 in parallel therewith while being supported by the case 106 in a rotatable manner. A first counter gear 147 is mounted on the counter shaft 148 to be meshed with the pinion 146, and a second counter gear 149 is mounted on the counter shaft 148. The first counter gear 147, the counter shaft 148, and the second counter gear 149 are rotated entirely integrally. The second counter gear 149 is meshed with an input gear 150 mounted on the rotary shaft 107 of the first sun gear 103 of the complex planetary gear unit 1 to be rotated integrally with the first sun gear 103.
[0212] The first counter gear 147 is diametrically larger than the pinion 146, and the number of teeth of the first counter gear 147 is larger than the number of teeth of the pinion 146. Whereas, the second counter gear 149 is diametrically smaller than the input gear 150, and the number of teeth of the second counter gear 149 is smaller than the number of teeth of the input gear 150. That is, the pinion 146, the first counter gear 147, the second counter gear 149, and the input gear 150 serve as a reduction gear set to reduce an output speed from the input gear 150 with respect to an input speed to the pinion 146. In other words, a torque generated by the drive motor 141 or the brake device 142 is deliver to the first sun gear 103 of the complex planetary gear unit 1 while being multiplied by the reduction gear set.
[0213] Thus, according to the eighth example, the complex planetary gear unit 1 shown in
Ninth Example
[0214] Turning to
[0215] The center differential mechanism 160 comprises a drive motor 161 formed around the first rotary shaft 101. The drive motor 161 serves as a prime mover that generates a torque to rotate or brake the first rotary shaft 101 and the second rotary shaft 102. To this end, for example, a permanent magnet type synchronous motor or an induction motor may be adopted as the drive motor 161.
[0216] The drive motor 161 comprises a hollow rotor shaft 163 that is supported by a case 164 in a rotatable manner, and a hollow rotor 162 that is mounted on the rotor shaft 163. The drive motor 161 is held in the case 164, and the case 164 is joined to the case holding the complex planetary gear unit 1 shown in
[0217] The rotor shaft 163 is connected to the first sun gear 103 through a reduction gear set 165 so that the output torque of the drive motor 161 is delivered to the first sun gear 103 while being multiplied by the reduction gear set 165. Specifically, the reduction gear set 165 comprises a sun gear 166, a carrier 167, a ring gear 168, and a planetary gear 169.
[0218] The sun gear 166 is formed around one end of the rotor shaft 163 to be rotated integrally with the rotor shaft 163. The carrier 167 supporting the planetary gear 169 in a rotatable manner is mounted on the rotary shaft 107 of the first sun gear 103 of the complex planetary gear unit 1 to be rotated integrally with the first sun gear 103. The ring gear 168 as an internal gear meshing with the planetary gear 169 is fixed to an inner surface of the case of the complex planetary gear unit 1. That is, the ring gear 168 is not allowed to rotate.
[0219] When the torque of the drive motor 161 is delivered to the sun gear 166, the ring gear 168 serves as a reaction element of the reduction gear set 165 so that a rotational speed of the carrier 167 is reduced lower than a rotational speed of the sun gear 166. That is, the torque of the drive motor 161 is delivered to the first sun gear 103 while being multiplied by the reduction gear set 165.
[0220] Thus, according to the ninth example, the complex planetary gear unit 1 shown in
Tenth Example
[0221] Turning to
[0222] The first ring gear 171 is supported by the case 106 of the complex planetary gear unit 1 and the differential mechanism 170. The second ring gear 172 and the third ring gear 173 are supported respectively in a rotatable manner so that the first ring gear 171, the second ring gear 172, and the third ring gear 173 are allowed to rotate relatively to one another.
[0223] The differential ring gear 108 is fitted onto a rotary shaft 174 of the first ring gear 171 so that the differential ring gear 108, the rotary shaft 174, and the first ring gear 171 are rotated integrally. Specifically, the differential ring gear 108 as a diametrically larger bevel gear is meshed with the drive pinion 110 as a diametrically smaller bevel gear that is fitted onto a leading end of the propeller shaft 109 of the vehicle (not shown). The number of teeth of the drive pinion 110 is less than the number of teeth of the differential ring gear 108. That is, the drive pinion 110 and the differential ring gear 108 serve as a final reduction gear unit of the vehicle. The other end of the propeller shaft 109 (not shown) is joined to a prime mover such as an internal combustion engine, an electric motor, a brake device or the like so that a drive torque to propel the vehicle or a brake torque to decelerate the vehicle generated by the prime mover is delivered to the differential ring gear 108 through the propeller shaft 109 and the drive pinion 110.
[0224] The second ring gear 172 is connected to the first rotary shaft 101 to rotate integrally therewith, and the third ring gear 173 is connected to the second rotary shaft 102 to rotate integrally therewith. The first rotary shaft 101 and the second rotary shaft 102 extend coaxially along the rotational center axis AL while being allowed to rotate relatively to each other. Specifically, the first rotary shaft 101 is supported by the case 106 in a rotatable manner, and a leading end of the first rotary shaft 101 protrudes from one side of the case 106 to be connected to one of the right wheel and the left wheel (neither of which are shown) of the vehicle. On the other hand, the second rotary shaft 102 is also supported by the case 106 in a rotatable manner, and a leading end of the second rotary shaft 102 protrudes from the other side of the case 106 to be connected to the other one of the right wheel and the left wheel of the vehicle.
[0225] The carrier 12 is arranged coaxially with the first ring gear 171, the second ring gear 172, and the third ring gear 173 while being allowed to rotate relatively to those ring gears 171, 172, and 173. Specifically, a rotary shaft 111 of the carrier 12 is joined to the output shaft 113 of the control motor 112 so that the carrier 12 is rotated integrally with the rotary shaft 111 and the output shaft 113.
[0226] The drive torque delivered to the first ring gear 171 from the prime mover is distributed to the first rotary shaft 101 through the second ring gear 172 and to the second rotary shaft 102 through the third ring gear 173. On the other hand, the control torque applied to the carrier 12 from the control motor 112 is delivered to the first rotary shaft 101 through the second ring gear 172 while being multiplied, and to the second rotary shaft 102 through the third ring gear 173 while being multiplied. Consequently, the first rotary shaft 101 and the second rotary shaft 102 are rotated relatively to each other in opposite directions.
[0227] As described, in the complex planetary gear unit 1, a gear ratio between the first planetary gear 8 and the first gear 5 and a gear ratio between the second planetary gear 9 and the second gear 6 are set to different ratios. Likewise, a gear ratio between the third planetary gear 10 and the second gear 6 and a gear ratio between the fourth planetary gear 11 and the third gear 7 are set to different ratios.
[0228] In the complex planetary gear unit 1 shown in
[0229] In the complex planetary gear unit 1 shown in
u.sub.31=z.sub.p1/z.sub.r1=18/72=0.25; and
the gear ratio u.sub.32 between the second planetary gear 9 and the second ring gear 172 may be expressed as:
u.sub.32=z.sub.p2/z.sub.r12=19/72=0.264.
As described, the number of teeth z.sub.r11 of the first ring gear 171 and the number of teeth z.sub.r12 of the second ring gear 172 are equal, and the number of teeth z.sub.p1 of the first planetary gear 8 is one less than the number of teeth z.sub.p2 of the second planetary gear 9. For these reasons, the gear ratio u.sub.31 and the gear ratio u.sub.32 are slightly different from each other.
[0230] On the other hand, the number of teeth z.sub.p3 of the third planetary gear 10 is 19, the number of teeth z.sub.p4 of the fourth planetary gear 11 is 17, the number of teeth z.sub.r12 of the second ring gear 172 is 72, and the number of teeth z.sub.r13 of the third ring gear 173 is 72. Accordingly, the gear ratio u.sub.33 between the third planetary gear 10 and the second ring gear 172 may be expressed as:
u.sub.33=z.sub.p3/z.sub.r12=19/72≈0.264; and
the gear ratio u.sub.34 between the fourth planetary gear 11 and the third ring gear 173 may be expressed as:
u.sub.34=z.sub.p4/z.sub.r13=17/72≈0.236.
As described, the number of teeth z.sub.r12 of the second ring gear 172 and the number of teeth z.sub.r13 of the third ring gear 173 are equal, and the number of teeth z.sub.p3 of the third planetary gear 10 is two more than the number of teeth z.sub.p4 of the fourth planetary gear 11. For these reasons, the gear ratio u.sub.33 and the gear ratio u.sub.34 are slightly different from each other.
[0231] In other words, the number of teeth z.sub.p2 of the second planetary gear 9 is one more than the number of teeth z.sub.p1 of the first planetary gear 8, and the number of teeth z.sub.p4 of the fourth planetary gear 11 is two less than the number of teeth z.sub.p3 of the third planetary gear 10. As described, the number of teeth z.sub.p2 of the second planetary gear 9 is 19, and the number of teeth z.sub.p3 of the third planetary gear 10 is also 19. That is, the number of teeth z.sub.p3 of the third planetary gear 10 is one more than the number of teeth z.sub.p1 of the first planetary gear 8, and the number of teeth z.sub.p4 of the fourth planetary gear 11 is one less than the number of teeth z.sub.p1 of the first planetary gear 8.
[0232] As described, the complex planetary gear unit 1 is formed by combining the first complex planetary gear set with the second complex planetary gear set. According to the tenth example shown in
[0233] Thus, in the first complex planetary gear set, the gear ratio u.sub.31 and the gear ratio u.sub.32 are slightly different from each other. Given that the gear ratio u.sub.31 and the gear ratio u.sub.32 are equal, a speed reducing ratio of the first complex planetary gear set as a speed ratio of an output element to an input element would reach an infinite value, and the first complex planetary gear set would not function properly. Whereas, since the gear ratio u.sub.31 and the gear ratio u.sub.32 are set to different values, the speed reducing ratio of the complex planetary gear unit 1 shown in
[0234] Likewise, in the second complex planetary gear set, the gear ratio u.sub.33 and the gear ratio u.sub.34 are slightly different from each other. Given that the gear ratio u.sub.33 and the gear ratio u.sub.34 are equal, a speed reducing ratio of the second complex planetary gear set would reach an infinite value, and the second complex planetary gear set would not function properly. Whereas, since the gear ratio u.sub.33 and the gear ratio u.sub.34 are set to different values, the speed reducing ratio of the complex planetary gear unit 1 shown in
[0235] Given that the first rotary shaft 101 and the second rotary shaft 102 are rotated at a same speed by the torque distributed from the first ring gear 171 to the second ring gear 172 and the third ring gear 173, in the complex planetary gear unit 1 thus combined with the differential mechanism 170, the first rotary shaft 101 and the second rotary shaft 102 are rotated integrally.
[0236] As described, the number of teeth z.sub.p2 of the second planetary gear 9 is one more than the number of teeth z.sub.p1 of the first planetary gear 8. Therefore, given that the first rotary shaft 101 on which the second ring gear 172 is formed and the second rotary shaft 102 on which the third ring gear 173 is formed are rotated at the same speed, a rotational speed of the second ring gear 172 meshing with the second planetary gear 9 is increased higher than a rotational speed of the first ring gear 171 meshing with the first planetary gear 8 by the one more tooth of the second planetary gear 9. On the other hand, the number of teeth z.sub.p4 of the fourth planetary gear 11 is one less than the number of teeth z.sub.p1 of the first planetary gear 8. In this situation, therefore, a rotational speed of the third ring gear 173 meshing with the fourth planetary gear 11 is reduced lower than a rotational speed of the first ring gear 171 meshing with the first planetary gear 8 by the reduction in the number of teeth z.sub.p4 of the fourth planetary gear 11. Consequently, the second ring gear 172 and the third ring gear 173 are rotated in opposite directions. In this situation, the second planetary gear 9 and the third planetary gear 10 revolve along the second ring gear 172, and the fourth planetary gear 11 integrated with the third planetary gear 10 revolves along the third ring gear 173. Therefore, torques are applied to an engagement site between the second ring gear 172 and the second planetary gear 9 and to an engagement site between the third ring gear 173 and the fourth planetary gear 11 in opposite directions thereby causing interference between those engagement sites. As a result, the complex planetary gear unit 1 shown in
[0237] By contrast, given that the first rotary shaft 101 on which the second ring gear 172 is formed and the second rotary shaft 102 on which the third ring gear 173 is mounted are rotated at different speeds, the complex planetary gear unit 1 shown in
[0238] According to the tenth example, a speed reducing ratio between the carrier 12 and the second ring gear 172 is referred to as a first speed reducing ratio, a speed reducing ratio between the carrier 12 and the third ring gear 173 is referred to as a second speed reducing ratio, and a speed reducing ratio between the second ring gear 172 and the third ring gear 173 is referred to as an intermediate speed reducing ratio. The second speed reducing ratio corresponds to a speed reducing ratio of the complex planetary gear unit 1 shown in
[0239] In the complex planetary gear unit 1 shown in
[0240] As described, in the complex planetary gear unit 1 shown in
In the complex planetary gear unit 1 shown in
[0241] Likewise, the intermediate speed reducing ratio R.sub.30 between the second ring gear 172 and the third ring gear 173 may be expressed as:
[0242] Accordingly, the second speed reducing ratio R.sub.32 between the carrier 12 and the third ring gear 173 as the speed reducing ratio of the complex planetary gear unit 1 shown in
In the complex planetary gear unit 1 shown in
[0243] Thus, in the complex planetary gear unit 1 shown in
[0244] In the complex planetary gear unit 1 shown in
[0245] As described, in the complex planetary gear unit 1 shown in
[0246] For example, in a case of rotating the second ring gear 172 in the reverse direction and rotating the third ring gear 173 in the forward direction, the numbers of teeth z.sub.p1, z.sub.p2, z.sub.p3, z.sub.p4, z.sub.r11, z.sub.r12, and z.sub.r13 of the first planetary gear 8, the second planetary gear 9, the third planetary gear 10, the fourth planetary gear 11, the first ring gear 171, the second ring gear 172, and the third ring gear 173 are set such that all of the following relational expressions are satisfied:
z.sub.p2=z.sub.p3=z.sub.p1+1;
z.sub.p4=z.sub.p1−1; and
z.sub.r11=z.sub.r12=z.sub.r13.
[0247] By contrast, in a case of rotating the second ring gear 172 in the forward direction and rotating the third ring gear 173 in the reverse direction, the numbers of teeth z.sub.p1, z.sub.p2, z.sub.p3, z.sub.p4, z.sub.s11, z.sub.s12, and z.sub.s13 of the first planetary gear 8, the second planetary gear 9, the third planetary gear 10, the fourth planetary gear 11, the first ring gear 171, the second ring gear 172, and the third ring gear 173 are set such that all of the following relational expressions are satisfied:
z.sub.p2=z.sub.p3=z.sub.p1−1;
z.sub.p4=z.sub.p1+1; and
z.sub.r11=z.sub.r12=z.sub.r13.
[0248]
[0249] In addition, as described, all of the first gear 5, the second gear 6, and the third gear 7 are internal gears. That is, the complex planetary gear unit 1 shown in
Eleventh Example
[0250] Turning to
[0251] In the complex planetary gear unit 1 shown in
[0252] Specifically, the speed reducing planetary gear set 181 is a single-pinion planetary gear set formed coaxially with the first rotary shaft 101 and the second rotary shaft 102. The speed reducing planetary gear set 181 comprises a reduction sun gear 184, a reduction carrier 185, a reduction ring gear 186, and a planetary gear 187.
[0253] The reduction sun gear 184 is formed around one end of the hollow rotary shaft that is supported by the case 106 in a rotatable manner. The rotary shaft is joined to the output shaft 113 of the control motor 112 so that the reduction sun gear 184 is rotated integrally with the output shaft 113.
[0254] The reduction carrier 185 supports the planetary gear 187 in a rotatable manner. Specifically, the carrier 183 of the complex planetary gear unit 1 serves as the reduction carrier 185, that is, the reduction carrier 185 is rotated integrally with the carrier 83 of the complex planetary gear unit 1. As explained later, when the differential ring gear 108, the first rotary shaft 101, and the second rotary shaft 102 are rotated integrally, a rotational speed of the reduction carrier 185 is reduced lower than a rotational speed of the reduction ring gear 186.
[0255] The reduction ring gear 186 as an internal gear is meshed with the planetary gear 187 while being supported by the case 106 in a rotatable manner. Specifically, the reduction ring gear 186 is connected to or formed integrally with an after-mentioned speed increasing ring gear 191 of the speed increasing planetary gear set 182. That is, the reduction ring gear 186 is rotated integrally with the speed increasing ring gear 191.
[0256] Specifically, when the reduction sun gear 184 is rotated by the control torque delivered from the output shaft 113, the reduction ring gear 186 serves as a reaction element of the speed reducing planetary gear set 181 so that a rotational speed of the reduction carrier 185 is reduced lower than a rotational speed of the reduction sun gear 184. That is, the speed reducing planetary gear set 181 serves as a speed reducing mechanism of the control motor 112 so that the control torque of the control motor 112 is delivered to the carrier 183 while being multiplied by the speed reducing planetary gear set 121.
[0257] As indicated in
R′=18.Math.3=54.
Thus, the speed reducing ratio of the complex planetary gear unit 1 shown in
[0258] The speed increasing planetary gear set 182 is also a single-pinion planetary gear set arranged coaxially with the first rotary shaft 101 and the second rotary shaft 102 in an opposite side to the speed reducing planetary gear set 181 across one of plates (i.e., a right plate in
[0259] The speed increasing sun gear 189 may be formed around a hollow shaft that is not allowed to rotate. For example, the speed increasing sun gear 189 is fitted onto a flange (not shown) formed integrally with the case 106. That is, the speed increasing sun gear 189 is not allowed to rotate.
[0260] The speed increasing carrier 190 supports the planetary gear 192 in a rotatable manner. Specifically, the speed increasing carrier 190 is connected to the differential ring gear 108 through the rotary shaft 174 of the first ring gear 171 so that the speed increasing carrier 190 is rotated integrally with the first ring gear 171 and the differential ring gear 108.
[0261] The speed increasing ring gear 191 as an internal gear is meshed with the planetary gear 192 while being supported by the case 106 in a rotatable manner together with the reduction ring gear 186 of the speed reducing planetary gear set 181. As described, the speed increasing ring gear 191 is rotated integrally with the reduction ring gear 186. When the speed increasing carrier 190 is rotated, a rotational speed of the speed increasing ring gear 191 is increased higher than a rotational speed of the speed increasing carrier 190.
[0262] Specifically, when the speed increasing carrier 190 is rotated by the torque delivered from the differential ring gear 108, the speed increasing sun gear 189 serves as a reaction element of the speed increasing planetary gear set 182 so that a rotational speed of the speed increasing ring gear 191 is increased higher than a rotational speed of the speed increasing carrier 190. Thus, the speed increasing planetary gear set 182 serves as a speed increasing mechanism.
[0263] As indicated in
[0264] Thus, a structure and a function of the speed reducing planetary gear set 181 shown in
Twelfth Example
[0265] Turning to
[0266] The input sun gear 202 is formed integrally with the output shaft 113 of the control motor 112 to be rotated integrally with the output shaft 113, while being meshed with the first planetary gear 8. In other words, the input sun gear 202 is arranged coaxially with the first ring gear 171, the second ring gear 172, the third ring gear 173, and the carrier 183 along the rotational center axis AL. That is, the first planetary gear 8 is meshed with the first ring gear 171 and the input sun gear 202. Thus, according to the twelfth example, the complex planetary gear unit 1 comprises a single-pinion input planetary gear set having the input sun gear 202, the first ring gear 171, the first planetary gear 8, and the carrier 183.
[0267] In the complex planetary gear unit 1 shown in
[0268] In the complex planetary gear unit 1 shown in
[0269] In the complex planetary gear unit 1 shown in
[0270] As described, the speed reducing ratio R.sub.32 of the complex planetary gear unit 1 shown in
[0271] Thus, according to the twelfth example, the speed reducing ratio R of the complex planetary gear unit 1 shown in
[0272] According to the twelfth example, the complex planetary gear unit 1 shown in
Thirteenth Example
[0273] Turning to
[0274] According to the thirteenth example, as the twelfth example, the complex planetary gear unit 1 shown in
[0275] Specifically, the complex planetary gear unit 1 shown in
[0276] In the center differential mechanism 210, therefore, the torque of the drive motor 161 is delivered to the complex planetary gear unit 1 serving not only as a differential mechanism but also as a torque vectoring device, while being multiplied by the reduction gear set 165.
[0277] Thus, according to the thirteenth example, the complex planetary gear unit 1 shown in
[0278] In the foregoing examples, the casing is maintained in a liquid-tight condition by sealing members illustrated in the drawings, and rotary members are supported rotatably by bearings illustrated in the drawings.
[0279] Although the above exemplary embodiment of the present disclosure has been described, it will be understood by those skilled in the art that the present disclosure should not be limited to the described exemplary embodiments, and various changes and modifications can be made within the scope of the present disclosure. For example, an electromagnetic brake 220 shown in