Portable Self-Contained Pressure Testing Manifold and Associated Methods

Abstract

A portable, case-enclosed pressure test manifold, configured to support both pneumatic and hydrostatic pressure testing, and comprising a downstream fluid path (e.g., a test gauge, a vent valve, a system test port, a relief valve, and various other high-pressure rated components/piping) and an upstream fluid path (e.g., a low-pressure gauge, a high-pressure gauge, and various other low-pressure rated components/piping). A regulator and/or the vent valve selectively operate the downstream fluid path, defining a high-pressure fluid path, to receive a liquid; and the upstream fluid path in combination with the downstream fluid path, defining a low-pressure fluid path, to receive a gas. Manifold components are pressure rated based on use and are ASME Code B31.3 compliant. A flexible hose connects with either of the low-pressure fluid path and the high-pressure fluid path of the manifold. The case includes parking receptacles and a carrying handle configured to stow the hose during transport.

Claims

1. A pressure test assembly comprising: a manifold comprising: a downstream fluid path comprising a test gauge, a vent valve, a system test port, a relief valve port, and a plurality of high-pressure rated piping components; an upstream fluid path comprising a low-pressure gauge, a high-pressure gauge and a plurality of low-pressure rated piping components; a regulator configured to selectively operate the downstream fluid path, defining a high-pressure fluid path, to receive a liquid, and operate the upstream fluid path and the downstream fluid path in combination, defining a low-pressure fluid path, to receive a gas; a flexible hose configured to connect in fluid communication with the low-pressure fluid path and the high-pressure fluid path of the manifold; and a case configured to carry the manifold.

2. The pressure test assembly according to claim 1 wherein the low-pressure gauge is of a dial type and characterized by a low-pressure range of 0-600 psi.

3. The pressure test assembly according to claim 2 wherein the relief valve port is configured to receive a cartridge-type valve pressure rated in the low-pressure range.

4. The pressure test assembly according to claim 1 wherein the high-pressure gauge is of a dial type and characterized by a high-pressure range of 0-4000 psi.

5. The pressure test assembly according to claim 4 wherein the relief valve port is configured to receive a cartridge-type valve pressure rated in the high-pressure range.

6. The pressure test assembly according to claim 1 wherein the regulator is characterized by a regulated pressure range of 0-500 psi.

7. The pressure test assembly according to claim 1 wherein the system test port comprises a connection fitting of a fitting type selected from the group consisting of CGA 580, CGA-590, and CGA-326.

8. The pressure test assembly according to claim 1 wherein the case further comprises a parking receptacle configured to mechanically secure an end of the flexible hose.

9. The pressure test assembly according to claim 1 wherein the case further comprises at least one carrying handle configured to mechanically secure a section of the flexible hose.

10. The pressure test assembly according to claim 1 wherein the high-pressure rated piping components and the low-pressure rated piping components are ASME Code B31.3 compliant.

11. A method of operating a pressure testing assembly to perform a hydrostatic pressure test on a test subject, the pressure testing assembly comprising: a manifold comprising: a downstream fluid path comprising a test gauge, a vent valve, a system test port, a relief valve port, and a plurality of high-pressure rated piping components; an upstream fluid path comprising a low-pressure gauge, a high-pressure gauge, and a plurality of high-pressure rated piping components; and a regulator; a flexible hose; and a case configured to mechanically carry the manifold; the method comprising the steps of: selecting, using the vent valve, the downstream fluid path, defining a high-pressure fluid path, for operation; connecting in fluid communication, using the flexible hose, the system test valve to the test subject; receiving a liquid into the high-pressure fluid path; iteratively increasing a cumulative pressure in the high-pressure fluid path by a step pressure until upon leak detection at the cumulative pressure, reducing the cumulative pressure by a percentage of the cumulative pressure, and upon the cumulative pressure equaling a test pressure, holding the test pressure for a time step; and depressurizing the high-pressure fluid path.

12. The method according to claim 11 further comprising mechanically stabilizing the case of the pressure testing assembly upon a horizontal surface.

13. The method according to claim 11 further comprising configuring the high-pressure fluid path for operation by capping off the low-pressure gauge.

14. The method according to claim 11 wherein the target pressure is 4500 psig.

15. The method according to claim 14 wherein the step pressure is 800 psig and the percentage of the cumulative pressure is 50%.

16. A method of operating a pressure testing assembly to perform a pneumatic pressure test on a test subject, the pressure testing assembly comprising: a manifold comprising: a downstream fluid path comprising a test gauge, a vent valve, a system test port, a relief valve, and a plurality of high-pressure rated piping components; an upstream fluid path comprising a low-pressure gauge, a high-pressure gauge, and a plurality of low-pressure rated piping components; and a regulator; a flexible hose; and a case configured to mechanically carry the manifold; the method comprising the steps of: selecting, using the regulator and the vent valve, the upstream fluid path and the downstream fluid path in combination, defining a low-pressure fluid path, for operation; connecting in fluid communication, using the flexible hose, the system test valve to the test subject; receiving a gas into the low-pressure fluid path; iteratively increasing a cumulative pressure in the low-pressure fluid path by a step pressure until upon leak detection at the cumulative pressure, reducing the cumulative pressure by a percentage of the cumulative pressure, and upon the cumulative pressure equaling a test pressure, holding the test pressure for a time step; and depressurizing the low-pressure fluid path.

17. The method according to claim 16 further comprising mechanically stabilizing the case of the pressure testing assembly upon a horizontal surface.

18. The method according to claim 16 further comprising configuring the low-pressure fluid path for operation by capping off each of the relief valve, the system test port, and the vent valve.

19. The method according to claim 16 wherein the target pressure is 550 psig.

20. The method according to claim 19 wherein the step pressure is 100 psig and the percentage of the cumulative pressure is 50%.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The preferred embodiments of the invention will hereinafter be described in conjunction with the appended drawings provided to illustrate and not to limit the invention, where like designations denote like elements, and in which:

[0021] FIG. 1 is a table illustrating allowable stresses for exemplary materials used in piping as specified in the ASME B31.3 code Table A-1 according to the prior art;

[0022] FIG. 2 is a table illustrating wall thickness required for pressure rating as specified in the ASME B31.3 code Section 304.1.2(a) according to the prior art;

[0023] FIG. 3 is a table illustrating mass flow calculation for gas discharge as specified in the CRANE Technical Paper N.410 according to the prior art;

[0024] FIG. 4 is a front view of a portable self-contained pressure testing assembly according to an embodiment of the present invention;

[0025] FIG. 5 is a perspective top front view of the portable self-contained pressure testing assembly illustrated in FIG. 3;

[0026] FIG. 6 is a perspective top rear view of the portable self-contained pressure testing assembly illustrated in FIG. 3;

[0027] FIG. 7 is a perspective top front view of an exemplary pressure test manifold of the portable self-contained pressure testing assembly illustrated in FIG. 3;

[0028] FIG. 8 is a front view of the exemplary pressure test manifold illustrated in FIG. 7;

[0029] FIG. 9 is a top view of the exemplary pressure test manifold illustrated in FIG. 7;

[0030] FIG. 10 is a schematic diagram illustrating exemplary piping and instrumentation for a portable self-contained pressure testing assembly according to an embodiment of the present invention;

[0031] FIG. 11 is a table illustrating exemplary component specifications for the piping and instrumentation of FIG. 10;

[0032] FIG. 12 is a table illustrating exemplary pressure ratings for select listed components shown in the portable self-contained pressure testing assembly illustrated in FIGS. 4-6 and in the pressure test manifold illustrated in FIGS. 7-9;

[0033] FIG. 13 is a table illustrating exemplary pressure ratings for select unlisted components shown in the portable self-contained pressure testing assembly illustrated in FIGS. 4-6 and in the pressure test manifold illustrated in FIGS. 7-9; and

[0034] FIG. 14 is a method of operating a portable self-contained pressure testing assembly according to an embodiment of the present invention.

[0035] Like reference numerals refer to like parts throughout the several views of the drawings.

DETAILED DESCRIPTION OF THE INVENTION

[0036] The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

[0037] Although the following detailed description contains many specifics for the purposes of illustration, anyone of ordinary skill in the art will appreciate that many variations and alterations to the following details are within the scope of the invention. Accordingly, the following embodiments of the invention are set forth without any loss of generality to, and without imposing limitations upon, the claimed invention.

[0038] As used herein, the word “exemplary” or “illustrative” means “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” or “illustrative” is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims.

[0039] Furthermore, in this detailed description, a person skilled in the art should note that quantitative qualifying terms such as “generally,” “substantially,” “mostly,” and other terms are used, in general, to mean that the referred to object, characteristic, or quality constitutes a majority of the subject of the reference. The meaning of any of these terms is dependent upon the context within which it is used, and the meaning may be expressly modified.

[0040] Referring to FIGS. 4-14, a portable self-contained pressure testing assembly and associated methods according to certain embodiments of the present invention are now described in detail. Throughout this disclosure, the present invention may be referred to as a pressure testing assembly, a pressure testing manifold, a pressuring test device, a pressure testing case, a pressure tester, a test manifold, a manifold, an assembly, a device, a system, a product, and/or a method for mobile and/or one-off pressure testing. Those skilled in the art will appreciate that this terminology is only illustrative and does not affect the scope of the invention. For instance, the present invention may just as easily relate to mountable fluid pressure testing technology.

[0041] Generally speaking, the ASME-compliant pressure testing assembly described herein introduces portable, self-contained, and application-flexible support as improvements to traditional pressure test manifold technology. The present invention, as described hereinbelow, may be used for pressure testing a variety of fluid containment systems and/or pressurized vessels while minimizing the need to identify, gather, and assemble needed components on a per-application basis.

[0042] Referring now to FIGS. 4, 5, and 6, in more detail, a portable self-contained pressure testing assembly 400, according to an embodiment of the present invention, may include a case 402 configured to enclose and mechanically carry a pressure test manifold (described in detail hereinbelow and illustrated in FIGS. 7, 8, and 9) that may be connected in fluid communication with, for example, and without limitation, a fluid-containing cylinder to be tested (not shown) via a flexible hose 430. Some number of connection fittings 410, 420, 480, 610; connection caps 412, 422, 482, 612; ball valves 425, 435; ports for cartridge valves 445; and/or regulators 470 accessible from an exterior of the case 402 and positioned along the pressure test manifold may define at least two fluid paths along which various pressure measurement components may be advantageously positioned for visual monitoring by a user of the assembly 400.

[0043] For example, and without limitation, the case 402 may be adorned with indicator markings 454, 464 that communicate route(s) and/or type(s) of fluid paths available to users of the assembly 400. As shown in FIGS. 4, 5, and 6, the pressure measurement components may include a low-pressure dial gauge 450 positioned along a low-pressure fluid path 454 (also referred to herein as “downstream”). In certain embodiments, the low-pressure dial gauge 450 may be rated at 0-600 psi. Available pressure measurement components also may include a high-pressure dial gauge 460 positioned along a high-pressure fluid path 464 (also referred to herein as “upstream”). In certain embodiments, the high-pressure dial gauge 460 may be rated at 0-4000 psi. Transition from the low-pressure fluid path 454 and the high-pressure fluid path 464 may be controlled by a regulator rated at 0-500 psi and/or a vent valve 425. For visual reference, the low-pressure fluid path indicator markings 454 and the high-pressure fluid path indicator markings 464 may be distinguished by color, pattern, and/or form. Available pressure measurement components also may include a system test gauge 440 operable to deliver more sensitive measurements than the other course gauges 450, 460, and for both pneumatic and hydrostatic applications. For example, and without limitation, the system test gauge may be digital and rated at 0-600 psi.

[0044] Continuing to refer to FIGS. 4, 5, and 6, the flexible hose 430 may comprise, for example, and without limitation, a wire braid hose made of stainless steel (e.g., 316L grade) and having two ends that each terminate in connection fittings (not shown) appropriate for pressure test use. A number of commonly used CGA-fittings that are appropriate for non-combustible applications may be employed in the present manifold design 400. For example, and without limitation, when inert gas is applied for pneumatic tests using the manifold design 400, CGA 580 fittings may be employed for attachment of a compressed gas cylinder containing a nonflammable, non-oxidizing gas such as nitrogen, argon, or helium; CGA-590 may be used for compressed air; and CGA-326 may be used for nitrous oxide. In keeping with ASME Code B31.3 guidance from FIG. 1, the lowest allowable stress 130 of 16,700 psi (i.e., that of 304L stainless steel material 110) may be satisfied by braided flex hose 430 and connection fittings 410, 420, 480, 610 employed in the present assembly 400 design.

[0045] The hose 430 may be of sufficient length (e.g., approximately six (6) feet) to engage a pressurized system or vessel under test from a safe and functional distance, but not so long as to introduce test-compromising friction loss. The length of hose 430 may also be selected such that, when not in use or during assembly 400 porting, the hose 430 may be stowed by tucking first and second ends of the hose 430 into respective parking receptacles 504, 604 that may be affixed into positions on the case 402 in such a way as to prevent the hose 430 from being kinked and/or either end of the hose 430 from being stowed under undue strain. In certain embodiments of the present invention, the hose 430 may be further secured by engagement with a handle 432 (otherwise used to carry and/or steady the assembly 400) while the hose 430 is stowed using the parking receptacles 504, 604).

[0046] Referring now to FIGS. 7, 8, and 9, in more detail, a pressure test manifold 700, according to an embodiment of the present invention, may include piping connected in fluid communication with some number of connection fittings 410, 420, 480, 610; connection caps 412, 422, 482, 612; ball valves 425, 435; ports for cartridge valves 445; and/or regulators 470 to define at least two fluid paths along which various pressure measurement components may be advantageously positioned. As illustrated in FIG. 7, a first system test port may be formed by connection fitting 410 and associated cap 412; and a second system test port may be formed by connection fitting 420 and associated cap 422. The port engaging a cartridge valve 445 may be operable as a relief valve. A person of skill in the art will immediately recognize that switching manifold 700 operation from low-pressure to high-pressure may be as simple as changing the relief valve type to a higher pressure rated component. Also illustrated in FIGS. 8 and 9 are rough indicators of the size of the manifold 700 and certain included components (which, in turn, may drive the general dimensions of the case 402 from FIGS. 4, 5, and 6).

[0047] Piping comprising the pressure test manifold 700 may be classified as non-cryogenic piping, and may be designed to adhere to the requirements of the ASME Process Piping Code B31.3 for Normal Fluid service given design of the manifold 700 for target working pressures above 150 psig. Manifold 700 piping may be fabricated from 300 series stainless steel welded pipe and fittings. For example, and without limitation, in keeping with guidance from FIG. 1, the lowest allowable stress 130 of 16,700 psi (i.e., that of 304L stainless steel material 110) may be satisfied by all components, pipes, and/or fittings employed in the present manifold 700 design.

[0048] During typical operation of the portable self-contained pressure testing assembly 400, certain embodiments of the manifold 700 piping may experience a room temperature environment in a range of approximately 68° F. (293K) to 77° F. (298K). In alternative embodiments, the manifold 700 piping may be employed in atmospheric ambient temperatures in a range of approximately −36° F. (235K) to 117° F. (320K). For 304/304L and 316/316L stainless steel pipe, fittings, and hose, the allowable stresses described above remain the same throughout the atmospheric ambient temperatures range.

[0049] A full complement of components, pipes, and/or fittings employed in the present manifold 700 design may include the following:

[0050] a) Pipe, ¼″ OD SHC40, 304SS (quantity 3, at welds A-D, B-G, and C-J of FIG. 7);

[0051] b) Regulator, single stage, BS EN ISO 2503 (quantity 1, at 470 of FIG. 7; Note: The hose 430 may be stowed by tucking a first end of the hose 430 into the parking receptacle 504, as described above, while a second end of the hose 430 may remain directly connected (not shown) to the regulator 470 at threaded port 770 (that is, fixedly connected both during operation and during assembly 400 stowing/porting);

[0052] c) Nipple pipe, SCH40, one-sided thread, ¼″×1.125″ 304SS (quantity 6, at welds A, B, and C all threadedly connected to regulator 470 of FIG. 7; at welds W and Z and threadedly connected to connectors 410, 420, respectively of FIG. 7; and at weld AE of FIG. 7);

[0053] d) Coupling, ¼″ MNPT×socket weld (quantity 3, at welds E, I, and N of 760, 750, and 740, respectively, of FIG. 7);

[0054] e) Tee, pipe, ¼″ socket weld (quantity 4, at welds L-M-O, P-Q-S, V-W-X, and Y-Z-AA of FIG. 7);

[0055] f) Elbow, 90 degrees, ¼″ socket weld (quantity 4, at welds D-F, G-H, T-U, and

[0056] AB-AC of FIG. 7);

[0057] g) Ball valve, ¼″ OF SCH40, 304SS (quantity 2, at welds J-K and AD-AE of 425 and 435, respectively, of FIG. 7);

[0058] h) Pipe, ¼″ OF SCH40, 304SS (quantity 11, at welds E-F, H-I, K-L, M-N, O-P, Q-R, S-T, U-V, X-Y, AA-AB, and AC-AD of FIG. 7);

[0059] i) Cartridge valve coupling (ZCO), ¼″ socket weld×½″ MNPT, socket weld (quantity 1, at 445 of FIG. 7);

[0060] j) Female connector, ¼″ ZCO×¼″ FNPT, 316SS (quantity 2, at 410, 420 of FIG. 7); and

[0061] k) Cap, ¼″ ZCO HY-LOK (quantity 2, at 412 and 422 of FIG. 7).

[0062] As described above, all piping comprising the manifold 700 may be protected by a port configured to receive a relief valve 445. Capacity of the relief valve at the port 445 may be sized accordingly to the system to which the manifold may be connected and based on the specific test pressure required by the fabrication and design codes (i.e. ASME Sect. B31.3, ASME Section VIII) for the test system. In the embodiment illustrated in FIGS. 4-9, the highest possible relief valve crack pressure may be set up to 500 psi.

[0063] At FIG. 10, schematic diagram 1000 illustrating exemplary piping and instrumentation for a portable self-contained pressure testing assembly according to an embodiment of the present invention. Also shown are delineations of the downstream 1002 and upstream 1004 sections of the exemplary assembly 1000. Table 1100 of FIG. 11 (which is cross-referenced with FIG. 10 in the Designation 1110 column) provides exemplary component specifications including Description 1120, Size 1130, Check Valve (Cv) 1140, Setpoint 1150, Capacity 1160, Maximum Allowable Working Pressure (MAWP) 1170, and Typical Operating Pressures/Temperatures 1180.

[0064] For Original Equipment Manufacturer (OEM) rated components mentioned above, and as shown in the summary table 1200 at FIG. 12, the pressure ratings 1220 stated by the manufacturer of each listed component 1210 may be lower than the maximum allowable working pressures 1230 required in ASME B31.3 Table 326.1. For unlisted components mentioned above, and as shown in the summary table 1300 at FIG. 13, the pressure ratings 1320 stated by the manufacturer of each listed component 1310 may be lower than the manifold 700 design pressures 1330. Although such unlisted components may not have been reviewed and accepted by a code committee for inclusion in ASME B31.3 Table 326.1, such components selected for inclusion in the manifold 700 of the present invention may satisfy ASME B31.3 para. 204.7.2(a) criterion 1340 for “[e]xtensive service experience and rated by manufacturer.”

[0065] For welded connections in manifold 700, butt weld joints may be full penetration weld for which the end preparation may conform to ASME B31.3 para.328.4.2. Socket welded joints in manifold 700 may be welded per ASME B31.3 para.328.5.2 for which the socket dimensions may conform to ASME B16.11. Threaded connections in manifold 700 may conform to ASME B31.3 para.314.

[0066] For the piping mentioned above, the minimum wall thickness may be greater than that required in ASME B31.3 as summarized 200 in FIG. 2 In certain embodiments of the present design, minimum thickness of manifold 700 piping for internal pressure may be evaluated using procedures in ASME B31.3 Section 304.1.2(a). For example, and without limitation, in one embodiment of the present invention the minimum tube thickness t for seamless or longitudinally welded piping for t<D/6 may be given by the following formula:

[00001]$t=\frac{\mathrm{PD}}{2\left(\mathrm{SEW}+\mathrm{PY}\right)}$

where internal design pressure P=3,000 psi for upstream side (or P=500 psi for downstream side), allowable stress S=16,700 psi (see also FIG. 1), quality factor E=0.8 (worst case; ASME B31.3 Table A-1A or A-1B), weld joint strength reduction factor W=1, and coefficient Y=0.4 (ASME B31.3 Table 304.1.1).

[0067] Referring again to FIG. 4, the case 402, considered in combination with the other components of the assembly 400, may be characterized by a size and/or weight that may be functionally significant not only in terms of portability (e.g., light enough for assembly 400 to be moved by a human; small enough footprint to allow use of assembly 400 in tight quarters) but also in terms of operability (e.g., heavy enough for assembly 400 to remain stable when performing pressure test steps). A person of skill in the art will immediately recognize that thoughtful selection of fabrication materials for the case 402 (e.g., stainless steel) may impact these important size and weight factors.

[0068] For example, and without limitation, vent valve thrust is one driver of target construction weight for a portable self-contained pressure testing assembly 400. Reaction forces in an open discharge system may be calculated using the following formula:

[00002]$F=\frac{W}{366}\sqrt{\frac{k*T}{\left(k+1\right)*M}}+\mathrm{AP}=40.5\mathrm{lbs}$

where:

[0069] F=reaction force at the point of discharge to the atmosphere [in pound-force (lbf)];

[0070] W=4,361.14 [in pound-mass per hour (lbm/hr)]=mass flow rate of gas (see, for example, FIG. 3 for mass flow calculation 300 for gas discharge);

[0071] k=1.4=ratio of specific heats at the outlet conditions;

[0072] T=530 [° R]=outlet temperature;

[0073] M=28.97 [g/mol]=molecular weight of gas;

[0074] A=0.104 [in.sup.2]=area of outlet at the point of discharge; and

[0075] P=14.7 [psia]=static pressure within the outlet at the point of discharge.

[0076] As computed above, atmospheric pressure at an outlet of the piping system (e.g., relief valve at port 445) may be assumed to be 14.7 psia. The system connected to the manifold 700 may be assumed to be charged with gas. Assuming the gas to be air in a pressure testing scenario, a reaction force may be calculated to be 41-lbf, which may be readily supported by mounting the case 402 of the assembly 400 to a cart or other secure structures (e.g., desk or other flat surface) near test piping when engaged for testing purposes.

[0077] Referring now to FIG. 14 and additionally to FIGS. 4-10, a method aspect of using a portable self-contained pressure testing assembly 400 according to an embodiment of the present invention is now described in detail.

[0078] In one aspect of the use method 1400, the present invention may be advantageously applied to perform a pneumatic test at a test pressure of 550 psig for a maximum allowable working pressure of 500 psig. Such a test may employ the low-pressure fluid path of the pressure test manifold 700 as described above.

[0079] From the start at Block 1402, a user may mechanically secure the assembly 400 (e.g., to a tabletop) to prevent motion and/or whipping (Block 1410) and may configure the low-pressure fluid path for test operation (Block 1420). For example, and without limitation, the user may cap off the port for the pressure relief valve 1015, the test gauge 1020, the system test port 1010, the vent 1055, and two spare ports 1060, 1070. The user may then close ball valve 1025 between the test gauge 1020 and the low-pressure gauge 1040 and open the vent valve 1055. At Block 1430, the user may employ the flexible hose 1080 to connect the manifold 700 to the test subject 1090 before connecting the manifold 700 to the inert gas (e.g., nitrogen) supply at ball valve 1025 (Block 1440).

[0080] During the test procedure 1400, pressure may be increased in steps (Block 1450), with the user waiting at each step to verify that the pressure remains constant. For example, and without limitation, the pressure in the piping may initially be increased to 25 psig and held for five (5) minutes. If no leak is detected at Block 1455, the user may iteratively increase the pressure by increments of no more than 100 psig (holding at each iteration for five (5) minutes while checking for leaks). If at any time a leak is suspected at Block 1455, the user may reduce the pressure to half of the value for the current step (Block 1460) and check for leaks with the soap and bubble method (Block 1475). If a leak is found, this repair requirement may be noted (Block 1480) and the manifold 700 may be depressurized (Block 1490) to stop testing.

[0081] After incremental pressure increases reach the desired test pressure (Block 1465) without exposure of a leak (Block 1455), the user may hold that pressure for ten (10) minutes (Block 1470) while watching for loss of pressure. If no pressure loss is evident, the user may reduce pressure to design pressure and check all seams and fittings with soap bubble or alternate leak detection method (Block 1475). If a leak is found, this repair requirement may be noted (Block 1480). The pressure test having concluded (with or without leakage), the manifold 700 may be depressurized at Block 1490 and the assembly 400 disengaged from the target system to restore that system to its original configuration (Block 1496). Method 1400 may then end at Block 1499.

[0082] In another aspect of the use method 1400, the present invention may be advantageously applied to perform a hydrostatic test at a test pressure of 4500 psig for a maximum allowable working pressure of 3000 psig. Such a test may employ the high-pressure fluid path of the pressure test manifold 700 as described above.

[0083] From the start at Block 1402, a user may mechanically secure the assembly 400 (e.g., to a tabletop) to prevent motion and/or whipping (Block 1410) and may configure the high pressure fluid path for test operation (Block 1420) by capping off gauge ports. At Block 1430, the user may employ the flexible hose 1080 to connect the manifold 700 to the test subject 1090 before connecting the manifold 700 to the liquid (e.g., water) supply at ball valve 1025 (Block 1440).

[0084] During the test procedure 1400, pressure may be increased in steps (Block 1450), with the user waiting at each step to verify that the pressure remains constant. For example, and without limitation, the pressure in the piping may initially be increased to 50 psig and held for five (5) minutes. If no leak is detected at Block 1455, the user may iteratively increase the pressure by increments of no more than 800 psig (holding at each iteration for five (5) minutes while checking for leaks). If at any time a leak is suspected at Block 1455, the user may reduce the pressure to half of the value for the current step (Block 1460) and check for water leaks (Block 1475). If a leak is found, this repair requirement may be noted (Block 1480) and the manifold 700 may be depressurized (Block 1490) to stop testing.

[0085] After incremental pressure increases reach the desired test pressure (Block 1465) without exposure of a leak (Block 1455), the user may hold that pressure for ten (10) minutes (Block 1470) while watching for loss of pressure. If no pressure loss is evident, the user may reduce pressure to design pressure and check all seams and fittings for water leakage (Block 1475). If a leak is found, this repair requirement may be noted (Block 1480). The pressure test having been concluded (with or without leakage), the manifold 700 may be depressurized (Block 1490) and the assembly 400 disengaged from the target system to restore that system to its original configuration (Block 1496). Method 1400 may then end at Block 1499.

[0086] Some of the illustrative aspects of the present invention may be advantageous in solving the problems herein described and other problems not discussed which are discoverable by a skilled artisan.

[0087] While the above description contains much specificity, these should not be construed as limitations on the scope of any embodiment, but as exemplifications of the presented embodiments thereof. Many other ramifications and variations are possible within the teachings of the various embodiments. While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best or only mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims. Also, in the drawings and the description, there have been disclosed exemplary embodiments of the invention and, although specific terms may have been employed, they are unless otherwise stated used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention therefore not being so limited. Moreover, the use of the terms first, second, etc. do not denote any order or importance, but rather the terms first, second, etc. are used to distinguish one element from another. Furthermore, the use of the terms a, an, etc. do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.

[0088] Thus, the scope of the invention should be determined by the appended claims and their legal equivalents, and not by the examples given.