Flexible storage device for packaging particulate solid substances or liquids, method for manufacturing this device and packaging method using this device
11208259 · 2021-12-28
Assignee
Inventors
Cpc classification
B65D88/1681
PERFORMING OPERATIONS; TRANSPORTING
B65D88/165
PERFORMING OPERATIONS; TRANSPORTING
B65D88/1631
PERFORMING OPERATIONS; TRANSPORTING
B65D88/1668
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A flexible storage device for packaging particulate solid substances or liquids, having a bottom and lateral walls defining a storage volume, includes: hanging loops toward the top intended for lifting an assembly including: a flexible external wrapper forming at least the four lateral walls of the storage volume, a flexible tubular internal wrapper secured to the four lateral walls of the external wrapper, dividing the storage volume into five vertical compartments including a central compartment defined by the interior volume of the internal wrapper, and four peripheral compartments defined between the lateral walls of the external wrapper and the lateral walls of the internal wrapper. The internal wrapper has an upper edge defining the upper mouth of the central compartment and a lower edge defining the lower mouth of the central compartment. The upper edge of the internal wrapper is at or below the upper edge of the lateral walls.
Claims
1. A flexible storage device (1) for packaging of particulate solids or liquids, having a bottom and side walls defining a substantially parallelepiped storage volume with four corners at four longitudinal edges of the parallelepiped storage volume, said flexible storage device comprising: a flexible container (2), including a bottom (20), an upper part, at least two side walls (21, 22, 23, 24), and suspension loops (25) in the upper part for lifting, said suspension loops (25) secured to the upper part of said flexible container (2), the flexible container formed of a web of raw, coated or laminated polymeric fibers; and a unit (3) configured as an insert between the bottom (20) and said at least two side walls (21, 22, 23, 24) of said flexible container, said unit (3) comprising: a flexible outer envelope (30), comprising at least four side walls (31, 32, 33, 34) and a bottom wall, the bottom wall forming the bottom of the storage volume and the at least four side walls forming the side walls of the storage volume, said outer envelope having, at the four corners of the storage volume, substantially vertical flaps (B1, B2, B3, B4) along a height of the storage volume, said vertical flaps (B1, B2, B3, B4) being configured as a bonding edge or seam edge for securing said unit (3) to said flexible container, and a tubular, flexible inner envelope (40) secured by vertical attachment lines (41, 42, 43, 44) to the at least four side walls (31, 32, 33, 34) of the outer envelope (30), the inner envelope comprising sidewalls defined between the vertical attachment lines, and the inner envelope and the vertical attachment lines dividing the storage volume into five vertical compartments (C1, C2, C3, C4, C5), including a central compartment (C1) defined by an interior volume of the inner envelope, and four peripheral compartments (C2, C3, C4, C5), respectively defined between the at least four side walls of the outer envelope (30) and the side walls of the inner envelope (40), wherein the inner envelope (40) has an upper edge (50) defining an upper mouth of said central compartment (C1) and a lower edge (51) defining a lower mouth of said central compartment (C), the upper edge (50) of the inner envelope (40) being located at the same height or below an upper edge of the side walls of the storage volume, so that the upper edge (50) of the inner envelope constitutes an overflow allowing the discharge of material from the central compartment (C1) to the four peripheral compartments (C2 to C5), said inner envelope (40) having no opening greater than 200 microns in diameter between the upper edge (50) of the inner envelope (40) and the lower edge (51) of the inner envelope (40), wherein the outer envelope (30) is constituted by a first polymer film and the inner envelope (40) is constituted by a second polymer film, the first polymer film forming a first sheath and each vertical flap of the outer envelope obtained by welding together two thicknesses of the first polymer film, and the second polymer film forming a second bellows sheath that is extruded as one piece and deprived of a weld, said vertical attachment lines being weld lines between the first polymer film and the second polymer film, each weld line directly joining the outer envelope (30), to the inner envelope (40), wherein the second polymer film and the first polymer film are between 50 microns and 250 microns thick, wherein the bottom (38) of the storage volume is provided with a discharge chute (36) formed by the outer envelope (30) that extends through an opening (26) in the bottom (20) of the flexible container (2), and wherein the outer envelope (30) defines a cover (35) provided with a filling chute (37).
2. The device according to claim 1, wherein said flexible container (2) consists essentially of said bottom (20) and only two of said at least two side walls (22, 24) that are substantially parallel, covering two of the at least four side walls of the outer envelope (30), and so that the other two of the four side walls (31, 33) of the outer envelope (30) are not covered by the walls of said container (2).
3. The device according to claim 2, wherein the second polymer film and the first polymer film are made from a same monolayer or multi-layer extruded polymer film.
4. The device according to claim 2, wherein the first polymer film and the second polymer film have surface resistivity of between 1.0×10.sup.9Ω to 1.0×10.sup.12Ω and are provided with dissipative agents so that the storage device is classifiable as type B flexible intermediate bulk containers according to standard 61340-4-4 Edition 2.0 2012-01 when the container is made from an insulating or dissipative material as defined in the standard, or type C when the container is made from a conductive material within the definition of the standard.
5. The device according to claim 2, wherein the first polymer film and the second polymer film are made from an electrically conductive material with surface resistivity of less than 1.0×10.sup.7Ω so that the device storage is classifiable as type C flexible intermediate bulk containers according to standard 61340-4-4 Edition 2.0 2012-01.
6. The device according to claim 1, wherein the upper edge (50) of the inner envelope (40) has notches (52) facing the four peripheral compartments (C2 to C5), favoring discharge of particulate matter by overflow from the central compartment (C1) to the peripheral compartments (C2 to C5).
7. The device according to claim 6, wherein the second polymer film and the first polymer film are made from a same monolayer or multi-layer extruded polymer film.
8. The device according to claim 6, wherein the first polymer film and the second polymer film have surface resistivity of between 1.0×10.sup.9Ω to 1.0×10.sup.12Ω and are provided with dissipative agents so that the storage device is classifiable as type B flexible intermediate bulk containers according to standard 61340-4-4 Edition 2.0 2012-01 when the container is made from an insulating or dissipative material as defined in the standard, or type C when the container is made from a conductive material within the definition of the standard.
9. The device according to claim 6, wherein the first polymer film and the second polymer film are made from an electrically conductive material with surface resistivity of less than 1.0×10.sup.7Ω so that the device storage is classifiable as type C flexible intermediate bulk containers according to standard 61340-4-4 Edition 2.0 2012-01.
10. The device according to claim 1, wherein the second polymer film and the first polymer film are made from a same monolayer or multi-layer extruded polymer film.
11. The device according to claim 1, wherein at least one of the first polymer film and the second polymer film is one selected from the group consisting of: a complex of polyamide/polyethylene a 100% PE multi-layer, a polyolefins complex of the same or of different types, and a complex of polyolefins and aluminium.
12. The device according to claim 1, wherein the outer envelope (30) and the inner envelope (40) have surface resistivity of between 1.0×10.sup.9Ω to 1.0×10.sup.12Ω and are provided with dissipative agents so that the storage device is classifiable as type B flexible intermediate bulk containers according to standard 61340-4-4 Edition 2.0 2012-01 when the container is made from an insulating or dissipative material as defined in the standard, or type C when the container is made from a conductive material within the definition of the standard.
13. The device according to claim 1, wherein the first polymer film and the second polymer film are made from an electrically conductive material with surface resistivity of less than 1.0×10.sup.7Ω so that the storage device is classifiable as type C flexible intermediate bulk containers according to standard 61340-4-4 Edition 2.0 2012-01.
14. A method of manufacturing the storage device according to claim 1, wherein said unit (3) is obtained at least by implementation of the following steps: providing the first polymer film and the second polymer film; arranging the first polymer film to constitute the outer envelope (30); forming the first polymer film as the first sheath having a first perimeter, four longitudinal edges, an upper edge defining an upper mouth, and a lower edge defining a lower mouth; forming the second polymer film as the second bellows sheath having a second perimeter that is smaller than the first perimeter of the first polymer film, and arranging said second polymer film to constitute the inner envelope (40); welding the second bellows sheath inside the first sheath in order to obtain two flexible coaxial sheaths, respectively formed by the first and the second polymer film, the two flexible coaxial sheaths being fixed into one another at the weld lines (41, 42, 43, 44); wherein the outer envelope is formed with the bottom wall (38) and the discharge chute (36) and with the cover (35) and the filling chute (37) by the following successive steps: welding two thicknesses of the first polymer film together at eight locations to form eight vertices by welds (S1, S2, S1′, S2′, S3, S4, S3′, S4′) that each extend from one of either the upper edge or the lower edge of the first sheath to a respective one of four longitudinal edges of the first sheath to form eight angles, and removing the eight angles of the first sheath by cutting the first polymer film along and on an outside of the welds (S1, S2, S1′, S2′, S3, S4, S3′, S4′).
15. The method according to claim 14, wherein the second polymer film is provided with discharge notches.
16. A method for packaging bulk solid materials comprising the pouring of a bulk particulate solid material, or a liquid material, from above into the central compartment (C1) of the flexible storage device according to claim 1, the first material filling said central compartment, and then by overflow of the material above the upper edge (50) of only the inner envelope (40), the four peripheral compartments (C2, C3, C4, C5).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be better understood from reading the following description accompanied by the figures attached hereto among which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(9) The invention relates to a flexible storage device 1, 1′, 1″, 1′″ for packaging particulate solids having a bottom and side walls defining a substantially parallelepiped storage volume. Optionally, the storage device has a cover 35, which closes the storage space from above.
(10) Such a storage device 1, 1′, 1″, 1″′ comprises: the suspension loops 25 in upper part intended for lifting a unit comprising: an outer flexible envelope 30 forming at least the four side walls 31, 32, 33, 34 of the storage volume, and optionally the bottom wall of the storage volume, an inner envelope 40, tubular, flexible, secured by vertical attachment lines 41, 42, 43, 44 of the four side walls 31, 32, 33, 34 of the outer envelope 30, dividing the storage volume in five vertical compartments C1, C2, C3, C4, C5, including a central compartment C1, defined by the interior volume of the inner envelope, and four peripheral compartments C2, C3, C4, C5, respectively defined between the side walls of the outer envelope 30 and the side walls of the inner envelope 40.
(11) The outer envelope 30 consists essentially of a first polymer film and the inner envelope 40 consists essentially of a second polymer film, said vertical attachment lines being the weld lines between the first polymer film and the second polymer film. The first polymer film and/or the second polymer film are typically obtained by extrusion or co-extrusion when the first film and/or the second film are complex, i.e. multiple layers of the same polymer material or of several different polymers.
(12) Weld lines, at least four in number, can be of a width between 5 mm and 20 mm. These weld lines may be optionally doubled.
(13) As shown but not limited to the examples of the figures, each weld line can directly join the outer envelope 30 forming one of the side walls 31, 32, 33, 34 to the tube wall of the inner envelope 40 defining the perimeter of the central compartment C1.
(14) The inner envelope 40 has an upper edge 50 defining the upper mouth of said central compartment C1 and a lower edge 51 defining the lower mouth of said central compartment C1. The upper edge 50 of the inner envelope 40 is located at the same height of the upper edge of the side walls 31, 32, 33, 34 of the storage volume, or below the upper edge of the side walls 31, 32, 33, 34 of the storage volume, so that the upper edge 50 of the inner envelope is an overflow allowing the discharge of material from the central compartment C1 to the peripheral compartment C2 to C5.
(15) The filling of the device of the storage volume is obtained by discharge of a bulk particulate solid (or liquid) from above into the central compartment C1, the material first filling said central compartment C1, then by overflow of material over the upper edge 50 of the inner envelope 30, the four peripheral compartments C2, C3, C4, C5.
(16) Preferably, the inner envelope 40 has no opening(s) of diameter greater than 10 mm, even none greater than 1 mm, preferably without an opening with a diameter greater than 200 microns, between the upper edge 50 of the inner envelope 40 and the lower edge 51 of the inner envelope 40. The side wall of the central compartment is C1 and impermeable to the particulate material so that the discharge of material from the central compartment C1 to the peripheral compartments C2 to C5 takes place only above the upper edge 50 forming overflows, not through holes in the wall of the central compartment as taught by the device of WO 92/21572, these holes being referenced as 9 in FIG. 5 of WO 92/21572, and 32 in FIG. 6 of WO 92/21572.
(17) According to the findings of the inventor, the absence of such holes enables uniform stretching of the wall of the central compartment C1, and contrary to the teaching of WO 92/21572, the holes create an uneven tension in the wall of the central compartment depending on the height, with the formation of folds on the upper part during filling, which are then copied when the peripheral compartments are filled.
(18) The inner envelope 40 may optionally be perforated, but only in order to promote de-aeration of the storage volume, and/or, and as will be described later in order to limit the breakdown voltage of unit 3: in both cases, the perforations are micro-perforations the diameter of which is determined so as to be impermeable to the particulate material.
(19) In a first embodiment, illustrated in, though not limited by, the examples of
(20) According to this first embodiment, the unit 3 is then a distinct member of said flexible container 2, scheduled for insert between the bottom and side walls of the flexible container. The side walls 31, 32, 33, 34 formed by the outer envelope 30 of the unit are respectively covered, wholly or partly, by the side walls of the flexible container 2.
(21) According to one embodiment, illustrated in, though not limited by,
(22) According to another embodiment, illustrated in, though not limited by,
(23) According to one embodiment, illustrated in, though not limited by, the examples of
(24) The bottom wall 38 may be provided with a discharge chute 36, which, in the event that said device has said flexible container 2, goes through an opening 26 in the bottom 20 of container 2. The outer envelope 30 may also define a cover 35 provided with a filling chute 37. The filling chute 37 and/or the discharge chute 36 can be closed by tying. A method of manufacturing a unit comprising a bottom 38 provided with a discharge chute 36, and/or a cover 35 provided with a filling chute 37 is described hereinafter.
(25) In the event that said outer envelope 30 forms a cover 35 and a bottom 38 forming the side walls 31, 32, 33, 34, a storage volume that is impermeable to the particulate material, the storage device may advantageously be devoid of said container 2, typically made of fabric. The suspension loops 25 are then secured directly, rigidly connected to said unit 3, typically at the four corners of the storage volume.
(26) Such an embodiment, illustrated in, though not limited by,
(27) According to another embodiment, illustrated in, though not limited by,
(28) According to one embodiment, the upper edge 50 of the inner envelope 40 has notches 52, in particular in V shape, facing the various peripheral compartments C2 to C5, favouring the discharge of particulate matter by overflow from the central compartment C1 to the peripheral compartments C2 to C5.
(29) According to one embodiment, the polymer film of the inner and/or external envelope is a wall that is between 50 microns and 250 microns thick, preferably between 90 microns and 150 microns, such as 120 microns.
(30) The inner envelope 40 and/or the outer envelope 30 are preferably made from a single monolayer or multi-layer film, to facilitate the recycling of the unit 3.
(31) The polymer film of the outer envelope 30 and/or the inner envelope 40 may be chosen from: a complex of polyamide/polyethylene a 100% polyethylene multi-layer, a polyolefins complex of the same or of different types, including such EVOH, a complex of polyolefins and aluminium.
(32) According to the filling tests conducted by the Applicant, good results have been obtained with a polyamide/polyethylene complex (PA/PE), and more particularly a multi-layer (PE/binder/PA/binder/PE), i.e. comprising a polyamide layer between two polyethylene layers and two layers of binder respectively interfacing between the polyamide layer and the corresponding layers of polyethylene and a PA/PA/PE film on the same principles as before.
(33) Such a film tested, with a thickness of 120 microns, was able to constitute a good barrier to moisture from the outside environment. Due to the low elongation under load of this polyamide/polyethylene complex, the unit showed good performance in filling, limiting the amplitude of the outward deformations of the side walls of the outer envelope, under pressure of the material and by comparison to a set of the same design wherein the first and second film are made of polyethylene only.
(34) In general, the outer envelope 30 may have flaps B1, B2, B3, B4 that are substantially vertical, the four corners of the storage volume, on the height of the storage volume. Each of the flaps B1, B2, B3, B4 is obtained by welding together two thicknesses of the first polymer film.
(35) These vertical flaps B1, B2, B3, B4 are used as a bonding edge or seam edge to fasten said unit 3 of said container 2 of the container, for example, as represented by the embodiment of
(36) These flaps B1, B2, B3, B4 can still be used to directly fasten said suspension loops 25, and as illustrated, by way of example and in a non-limiting fashion, in
(37) Furthermore, different construction arrangements can be used to limit explosion risks linked to the occurrence of electrostatic discharge.
(38) According to one embodiment: The inner envelope and the outer envelope can be insulating, having a surface resistivity greater than 1.0×10.sup.12Ω, devoid of static electricity conductive layer and static electricity dissipative layer, the inner and outer envelopes 30, 40 comprising micro-perforations, preferably through-holes, spread over the entire surface thereof and so that the breakdown voltage of the entire inner envelope and outer envelope is less than 4 kV without requiring the grounding of the device, the material of the container, if needed, is an insulator, without antistatic additives, and without an electrically conductive layer, with the breakdown voltage of the container wall being less than 6 kV so that the storage device can be classified as type B flexible intermediate bulk containers according to standard 61340-4-4 Edition 2.0 2012-01.
(39) The diameter of the micro-perforations may be between 5 microns and 130 microns, for example between 5 microns and 40 microns (μm). The diameter of microperforations is chosen according to the particle size of the material to be stored and to prevent the material from passing through the wall of the outer envelope 30 or of the inner envelope 40. The density of the microperforations on the outer 30 and inner 40 envelopes is between 0.2 perforations per cm.sup.2 and 2 perforations per cm.sup.2 and are preferably uniform.
(40) Advantageously, such a storage device offers increased security against the risk of dangerous electrostatic discharge, and without requiring dissipative agents likely to migrate to the stored product and contaminate same, and without requiring the grounding of the storage device during filling or emptying operations. For more details regarding making micro-perforations, a person skilled in the art can refer to the patent application PCT/FR2014/051836 of the present applicant.
(41) According to another embodiment, the outer envelope 30 and inner envelope 40 have surface resistivity of between 1.0×10.sup.9Ω to 1.0×10.sup.12Ω (L2 type), i.e. devoid of dissipative agents so that the storage device can be classified as type B flexible intermediate bulk containers according to standard 61340-4-4 Edition 2.0 2012-01 when the container is made from an insulating or dissipative material under of the standard, or type C when the container is made from a conductive material. Such embodiment does not require the grounding of the storage device during filling and emptying for type B, but contains dissipative agents likely to migrate the stored products.
(42) In yet another embodiment, the outer envelope 30 and inner envelope 40 are made from an electrically conductive material having surface resistivity less than 1.0×10.sup.7Ω (L2 type) so that the storage device can be classified as type C flexible intermediate bulk containers according to standard 61340-4-4 Edition 2.0 2012-01. Such a device, however, requires the grounding of the storage device during filling or emptying operations and safety measures against electric shock risks.
(43) The invention further relates to a method of manufacturing a storage device according to the invention, wherein said unit 3 obtained at least by the implementation of the following steps: a first polymer film is provided that is intended to constitute the outer envelope 30 and a second polymer film, preferably in the form of a tubular sheath of smaller diameter, optionally provided with discharge notches 52, intended to form the inner envelope 40 (see
(44) These steps allow to obtain said unit, with the outer envelope 30 and inner envelope 40 which mutually define the vertical compartments (C1 to C), namely the central compartment C1, and peripheral compartments C2 to C5.
(45) Optionally, and prior to these two steps, the first polymer film and the second polymer film can be perforated over the entire surface thereof uniformly, the preferred diameter of said microperforations being between 5 microns and 130 microns and preferably having a density of between 0.2 perforations per cm.sup.2 and 2 perforations per cm.sup.2, as described above.
(46) Each of the two tubular sheaths may be obtained from the first polymer film (or second polymer film), originally in the form of a sheet, which is folded onto itself and the two edges of which are welded in order to obtain the sheath. In another alternative, the first polymer film and/or the second polymer film can advantageously be a bellows sheath extruded one piece from the outset.
(47) Thus, according to one embodiment shown in
(48) The process may also have an additional step in which vertical flaps B1, B2, B3, B4 are formed on said unit, which will then be used as a bonding edge or seam edge as explained hereinbefore.
(49) Thus, and as illustrated without limiting effect in
(50) When said unit has a bottom wall 38 provided with a discharge chute 36 and/or a cover 35 provided with a filling chute 37, the bottom 38 can be obtained with discharge chute 36 and/or said cover 35 with a filling chute 37 by the following successive steps: welding together two thicknesses of the first polymer film at four or eight corners of the sheath, each of the welds, called second welds, extending from the edge to one of the mouths of the sheath to a longitudinal edge of the sheath, thereby obtaining the filling chute and/or the discharge chute (see
(51) The four upper welds (S1, S2 and S1′, S2′) are used to make the cover 35 with the filling chute 37 thereof, and the lower four welds (S3, S4 and S3′, S4′) are used to make the bottom with the discharge chute 36. Only the upper welds (S1, S2 and S1′, S2′) or lower welds (S3, S4 and S3′, S4′) or all eight can be made, as required.
(52) Of course, other embodiments could be contemplated by a person skilled in the art without departing from the scope of the invention defined by the claims below.
NOMENCLATURE
(53) 1, 1′, 1″, 1′″. Storage device, 2. Flexible container, 20. Bottom (of the container), 21, 22, 23, 24. Side walls (of the container), 25. Suspension loops, 26. Opening (Bottom 20), 27. Periphery (Bottom), 3. Set or Insert, 30. Outer envelope, 31, 32, 33, 34. Side walls, 35. Cover, 36. Discharge chute, 37. Filling chute, 38. Bottom (of the unit or insert) 39. Lower edges (of the side walls formed by the outer envelope 30), 40. Inner envelope 41 to 44. Vertical welds (first welds), 50. Upper edge, 51. Lower edge, C1. central compartment, C2 to C5. Peripheral compartments, S1, S2 and S1′, S2′. Upper welds, S3, S4 and S3′, S4′. Lower welds.