Quick assembly methods and components for shade structures
11206904 ยท 2021-12-28
Inventors
Cpc classification
International classification
Abstract
A quick connect system is provided for a shade structure. The system includes a hub and a rib. The hub has an upper portion, a lower portion, and a rib engagement section. The rib engagement section includes a groove. The groove includes an annular bearing zone, which may be disposed between two facing walls of the hub. The rib includes an elongate body having an inner end and an outer end, the inner end of the rib including a pivot member. The annular bearing zone is configured to support end portion of the pivot member of the rib.
Claims
1. A rib for coupling with a shade structure hub comprising: an elongate body having a longitudinal axis extending between an inner end and an outer end, the elongate body having a side aperture spaced from the inner end and the outer end; and a pivot comprising: a first member having a first free end and a first lateral portion; and a second member having a second free end and a second lateral portion; wherein the first lateral portion and the second lateral portion are configured to couple to each other along an axis transverse to the longitudinal axis and through the side aperture in the elongate body; wherein the pivot further comprises a central member including an inner projection configured to be received within the inner end of the elongate member, the inner projection including an inner aperture, the first and second lateral portions configured to be disposed within the inner aperture when assembled with the inner end.
2. A rib for coupling with a shade structure hub comprising: an elongate body having a longitudinal axis extending between an inner end and an outer end; and a pivot member comprising: a first member having a first free end and a first lateral portion; and a second member having a second free end and a second lateral portion; wherein the first lateral portion and the second lateral portion are configured to couple through an aperture in the elongate body; wherein the first lateral portion comprises a projection and the second lateral portion comprises a recess, the projection configured to be received within the recess.
3. The rib of claim 2, wherein the pivot member comprises a locking member, the locking member configured to secure the projection within the recess.
4. The rib of claim 3, wherein the locking member comprises a deflectable member having a blocking surface configured to move to a low profile position during insertion of the projection into the recess and configured to move to a high profile position when the projection is fully inserted, the high profile position preventing disengagement of the first lateral portion from the second lateral portion.
5. The rib of claim 4, wherein the deflectable member comprises a resiliently mounted wedge disposed on the projection of the first lateral portion, the resiliently mounted wedge comprising the blocking surface, the second lateral portion comprising an aperture sized to permit the resiliently mounted wedge to move such that the blocking surface is moved to the high profile position, the resiliently mounted wedge configured to be at least partially received in the aperture with the blocking surface abutting an edge of the aperture.
6. A rib for coupling with a shade structure hub comprising: an elongate body having a longitudinal axis extending between an inner end and an outer end, the elongate body having a side aperture spaced from the inner end and the outer end; and a pivot comprising: a first member having a first free end and a first lateral portion; and a second member having a second free end and a second lateral portion; wherein the first lateral portion and the second lateral portion are configured to couple to each other along an axis transverse to the longitudinal axis and through the side aperture in the elongate body wherein the first free end includes a first outer periphery, and the first outer periphery includes a first circular portion disposed opposite a second circular portion and a first non-circular portion disposed opposite a second non-circular portion; wherein the first free end includes a first recess, and the first recess includes a first central portion and a first assembly access path between the first central portion and the first outer periphery; wherein the first free end is configured to be inserted within an annular bearing zone of the shade structure hub through a hub assembly access path and the first recess is configured to be disposed over a projection within the annular bearing zone of the shade structure hub through first assembly access path such that the elongate body is pivotable with the shade structure hub about the pivot.
7. The rib of claim 6, wherein the first assembly access path is configured to face the projection at a non-operational orientation when being assembled and faces away from a direction of insertion at operational orientations.
8. A rib assembly for coupling with a shade structure hub comprising: an elongate body having an inner end and an outer end; and a pivot coupled with the inner end, the pivot comprising: a first free end extending from a first side of the inner end; a second free end extending from a second side of the inner end; and wherein the first free end includes an outer periphery and a recess, the outer periphery including: a first circular portion having a first end and a second end; a second circular portion disposed opposite the first circular portion; a first non-circular portion connected at one end with the first end of the first circular portion; and a second non-circular portion disposed opposite the first non-circular portion and connected at one end with the second end of the first circular portion; the recess including: a first central portion: and a first assembly access path between the first central portion and the first outer periphery; wherein the first circular portion and the second circular portion comprise circular arcs having a same radius measured from a common center point.
9. The rib assembly of claim 8, wherein the first assembly access path is aligned with the first and second non-circular portions of the outer periphery.
10. The rib assembly of claim 9, wherein a width of an opening of the first assembly access path is less than a diameter of the first central portion.
11. The rib assembly of claim 8, wherein a width between the first and second non-circular portions of the outer periphery is less than two times a radius of the first and second circular portions.
12. The rib assembly of claim 8, wherein the first free end is configured to be inserted within an annular bearing zone of the shade structure hub through a hub assembly access path and the first recess is configured to be disposed over a projection within the annular bearing zone of the shade structure hub through first assembly access path such that the elongate body is pivotable with the shade structure hub about the pivot.
13. The rib assembly of claim 12, wherein the first assembly access path is configured to face the projection at a non-operational orientation when being assembled and faces away from a direction of insertion at operational orientations.
14. The rib assembly of claim 8, wherein the pivot further comprises: a first member including the first free end and a first lateral portion; a second member including the second free end and a second lateral portion; and wherein the inner portion of the elongate member includes an aperture, the first lateral portion coupled with the second lateral portion through the aperture.
15. The rib assembly of claim 14, wherein the pivot further comprises a central member disposed within the inner end of the elongate member, the central member including an inner aperture, the first and second lateral portions disposed within the inner aperture.
16. The rib assembly of claim 14, wherein the first lateral portion comprises a projection and the second lateral portion comprises a recess configured to receive the projection of the first lateral portion.
17. The rib assembly of claim 16, wherein the pivot comprises a locking member to secure the projection in the recess.
18. The rib assembly of claim 8, wherein the first free end extends from a first side surface of the elongate body in a direction transverse to the longitudinal axis of the elongate body at a location between the inner end and the outer end; the second free end extends from a second side surface in a direction opposite the transverse direction; and wherein the outer periphery is disposed away from the first side surface in the transverse direction.
19. The rib assembly of claim 8, wherein the second circular portion is connected at a first end with the first non-circular portion and at a second end with the second non-circular portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The abovementioned and other features of the inventions disclosed herein are described below with reference to the drawings of the preferred embodiments. The embodiments are intended to illustrate, but not to limit the inventions. The drawings include the following figures.
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(16) While the present description sets forth specific details of various embodiments, it will be appreciated that the description is illustrative only and should not be construed in any way as limiting. Furthermore, various applications of such embodiments and modifications thereto, which may occur to those who are skilled in the art, are also encompassed by the general concepts described herein. Each and every feature described herein, and each and every combination of two or more of such features, is included within the scope of this application provided that the features included in such a combination are not mutually inconsistent.
(17) In accordance with embodiments described herein, there are provided various configurations of a hub and hub assembly that can be used with an umbrella support structure, such as an umbrella frame or pavilion frame, to facilitate the rapid and secure fastening of structural ribs with a hub or other structure. As described in greater detail herein, the hub and hub assembly can incorporate various features such that a secure connection between an umbrella rib and a hub of an umbrella frame can be obtained. Additional details and features of related umbrella rib connectors and assemblies are illustrated and described in Applicant's U.S. Pat. No. 7,703,464, issued Apr. 27, 2010, entitled Quick Connector for Shade Structure, the entirety of the contents of which is incorporated herein by reference.
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(21) The rib 108 has an elongate body 484 that can be coupled with the pivot member 440. The elongate body 484 can have a longitudinal axis 424 that extends between an inner end 108A and an outer end 108B. An inner portion 256 of the elongate body 484 disposed adjacent to the inner end 108A can be disposed in a groove 428 of the hub 120. The inner portion 256 can comprise an aperture 740, as shown in
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(23) The free ends 480A, 480B can be disposed away from the elongate body 484 of the rib 108. The free ends 480A. 480B can also include an assembly access portion 492. The assembly access portion 492 can comprise a width 524 less than the major dimension 452 and greater than the minor dimension 456 of the protrusion 444.
(24) As shown in
(25) The pivot member 440 can be disposed in the annular bearing zone 412 with an inward surface 438 of the pivot member 440 facing, adjacent to, and/or engaging the inward surface 436 of the annular bearing zone 412 and an outward surface 446 of the pivot member 440 facing, adjacent to, and/or engaging an outward surface 432 of the annular bearing zone 412. This configuration provides two sets of annular interfaces between the pivot member 440 and the hub 120 which provides for smooth pivoting of the rib 108 in the hub 120.
(26) Pulley Mounting Zone
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(28) The trapping member 604 of the upper portion 508 can be advanceable into a trapping position. In the trapping position, the pulley 648 disposed in the pulley mounting zone 600 can be prevented from coming out of the pulley mounting zone 600. The trapping member 604 can be in the trapping position when the upper portion 508 is assembled to the lower portion 512. The lower portion 512 can comprise a trapping slot 608 and in some cases a plurality of, e.g., two, slots configured to accept and align the trapping member 604. The trapping member 604 can comprise a plurality of, e.g., two projections. In some embodiments, the trapping slot 608 can be disposed in the upper portion 508 instead of the lower portion 512. In an assembled state, the two protections can extend across a horizontal plane extending between the pulley 648 and the outer periphery 520, the two projections disposed between the pulley 648 and the outer periphery 520 of the hub 120. Thus, the trapping members 604 prevent the pulley from being dislodged laterally or radially out of the hub 120 when the upper and lower hub portions 508, 512 are assembled.
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(30) The pulley mounting zone 600 can comprise a wheel slot structure 636 and a bearing slot structure 640. The wheel slot structure 636 can be shaped and sized to accept the wheel member 624 of the pulley 648. The wheel slot structure 636 can comprise a wheel slot dimension 644 extending parallel to longitudinal axis of the passage 416. The bearing slot structure 640 can be shaped and sized to accept the bearing member 628 from the outer periphery 520 towards the passage 416 and can extend transversely from the wheel slot dimension 644. The dimension 644 of the wheel slot can be greater than two times the radius 632 of the wheel member 624. The two projections of the trapping member 604 can be configured to trap the bearing member 628 and not the wheel member 624.
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(32) The upper portion 508 can be aligned with the lower portion 512 such that the trapping member 604 located between the outer periphery 520 and the passage 416 is aligned with the trapping slot 608. The trapping member 604 of the upper portion 508 can be inserted through the trapping slot 608 and into the pulley mounting structure 600. The trapping slot 608 can be disposed near the pulley mounting zone 600, e.g. directly above the bearing slot structure 640 as shown in
(33) Rib Retention Member
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(36) As shown in
(37) The pivot member 440 can comprise a locking member 684 to secure the projection 672 in the recess 676. The locking member 684 can comprise a deflectable member 684. The locking member 684 can have a deflectable surface 688. The deflectable surface 688 can move to a low profile position during insertion of the projection 672 into the recess 676. The surface 688 of the locking member 684 can move to a high profile position when the projection 672 is fully inserted. When in the high profile position, the disengagement of the first lateral portion 720 from the second lateral portion 724 can be prevented.
(38) The deflectable locking member 684 can comprise a resiliently mounted structure. That is the locking member 684 can be deflected and can return to a free state (e.g., an undeflected state) when not deflected. The locking member 684 can be disposed on the projection 721 of the first lateral portion 720. The second lateral portion 724 can comprise an aperture 692 sized to permit the deflectable locking member 684 to move such that the surface 688 is in the high profile position. The deflectable locking member 684 can be at least partially received in the aperture 692 with the surface 688 abutting an edge of the aperture 692.
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(40) Method of Assembly
(41) As shown in
(42) The rib 108 can be positioned adjacent to a groove 428 of the hub 120. A relative movement can be provided between the rib 108 and the hub 120 in a direction of insertion as indicated by the arrow 496, e.g., upward and laterally toward the passage 416 such that the pivot member 440 is disposed in the groove 428. In the case of the lower hub 116, the movement would be in a direction of insertion, e.g., downward and laterally toward a passage corresponding to the passage 416. The pivot member 440 can mate with one or more structures on or in the groove, such as the protrusion(s) 444. The direction of insertion 496 can be at an angle from the longitudinal axis 424 of the rib 108. The rib 108 can be pivotably coupled with the hub 120, for example, by rotating the rib 108 beyond the non-operational angle 580, e.g., into any angle in an operational range.
(43) The rib 108 can be decoupled from the hub 120 at a non-operational orientation. A user can rotate the rib 108 such that the longitudinal axis of the rib 424 is at an angle 580 from the longitudinal axis 584 of the rib 108. The rib 108 can be decoupled from the hub 120 by moving the rib 108 at a direction opposite the direction of insertion 496. Because the rib 108 will not be at the non-operational configuration during use there is no risk of the rib inadvertently being disconnected. Also, the rib 108 is joined to the hub 120 when the hub is fully assembled without requiring fasteners to be used to secure the connection of components of the hub after the ribs are coupled to the hub.
(44) As shown in
(45) Although these inventions have been disclosed in the context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the present inventions extend beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the inventions and obvious modifications and equivalents thereof. In addition, while several variations of the inventions have been shown and described in detail, other modifications, which are within the scope of these inventions, will be readily apparent to those of skill in the art based upon this disclosure. It is also contemplated that various combination or sub-combinations of the specific features and aspects of the embodiments may be made and still fall within the scope of the inventions. It should be understood that various features and aspects of the disclosed embodiments can be combined with or substituted for one another in order to form varying modes of the disclosed inventions. Thus, it is intended that the scope of at least some of the present inventions herein disclosed should not be limited by the particular disclosed embodiments described above.