Multilayer pixelated scintillator with enlarged fill factor
11209556 · 2021-12-28
Assignee
Inventors
Cpc classification
G01T1/20183
PHYSICS
G01T1/1663
PHYSICS
International classification
Abstract
A radiation detector with first and second scintillator structures is disclosed. The first scintillator structure comprises a plurality of first scintillator pixels. The first scintillator pixels are separated by gaps, which may be filled with a reflective material to achieve an optical separation of the first scintillator pixels. The second scintillator structure is adapted to increase the absorption of radiation and the output of light. Thereto, the second scintillator structure overlaps at least partially the gaps between first scintillator pixels. The second scintillator structure is optically coupled to the first scintillator structure, so that light emitted by the second scintillator structure is fed into first scintillator pixels. The second scintillator structure may be mounted onto the first scintillator structure using additive manufacturing.
Claims
1. A radiation detector, comprising: a read-out sensor array, a first scintillator structure, a second scintillator structure and a coating, wherein the read-out sensor array comprises a plurality of light-sensitive sensor pixels; wherein the first scintillator structure comprises a plurality of first scintillator pixels separated by gaps; wherein the second scintillator structure is optically coupled to the first scintillator structure; wherein the first scintillator structure and the second scintillator structure are arranged between the coating and the read-out sensor array; wherein the second scintillator structure at least partially overlaps the gaps between the first scintillator pixels of the first scintillator structure; wherein the second scintillator structure comprises a plurality of second scintillator pixels separated by gaps; wherein at least one second scintillator pixel at least partially overlaps a gap between the first scintillator pixels; wherein the at least one second scintillator pixel comprises at least one slanted surface section formed by a particle-in-binder scintillator material; and wherein the at least one slanted surface section that is formed by the particle-in-binder scintillator material is inclined relative to a layer formed by the scintillator structure.
2. The radiation detector according to claim 1, wherein the at least one second scintillator pixel is optically coupled to exactly one first scintillator pixel.
3. The radiation detector according to claim 1, wherein the at least one second scintillator pixel is optically coupled to exactly two first scintillator pixels.
4. The radiation detector according to claim 3, wherein the at least one second scintillator pixel does not extend into the gap between the exactly two first scintillator pixels, which are optically coupled to the at least one second scintillator pixel.
5. The radiation detector according to claim 1, wherein one slanted surface section of the at least one slanted surface section reflects light from inside the at least one second scintillator pixel towards a first scintillator pixel, which is optically coupled to the at least one second scintillator pixel.
6. The radiation detector according to claim 1, wherein the at least one second scintillator pixel is tilted relative to the layer formed by the first scintillator structure to increase another gap between the at least one second scintillator pixel and a first scintillator pixel, which is not optically coupled to the at least one second scintillator pixel, and wherein the other gap between the at least one scintillator pixel and the first scintillator pixel is formed at least by one slanted surface section of the at least one slanted surface section and by the first scintillator pixel.
7. The radiation detector according to claim 1, wherein the first scintillator structure comprises ceramic scintillator material.
8. The radiation detector according to claim 1, wherein the coating is a light-reflective layer.
9. The radiation detector according to claim 1, further comprising a substrate made of thin flexible polymer foil or glass.
10. The radiation detector according to claim 1, wherein the radiation detector has a non-planar shape.
11. An imaging system, comprising: a radiation source; and a radiation detector comprising a read-out sensor array, a first scintillator structure, a second scintillator structure and a coating, wherein the read-out sensor array comprises a plurality of light-sensitive sensor pixels; wherein the first scintillator structure comprises a plurality of first scintillator pixels separated by gaps; wherein the second scintillator structure is optically coupled to the first scintillator structure; wherein the first scintillator structure and the second scintillator structure are arranged between the coating and the read-out sensor array; wherein the second scintillator structure at least partially overlaps the gaps between the first scintillator pixels of the first scintillator structure; wherein the second scintillator structure comprises a plurality of second scintillator pixels separated by gaps; wherein at least one second scintillator pixel at least partially overlaps a gap between the first scintillator pixel; wherein the at least one second scinitillator pixel comprises at least on slanted surface section formed a particle-in-bind scintillator material; and wherein the at least one slanted surface section that is formed by the particle-in-binder scintillator material is inclined relative to a layer formed by the first scintillator structure.
12. The imaging system according to claim 11, wherein the read-out sensor array of the radiation detector is directed towards the radiation source.
13. A method for manufacturing a radiation detector, the method comprising: assembling a read-out sensor array, a first scintillator structure, a second scintillator structure and a coating, wherein the read-out sensor array comprises a plurality of light-sensitive sensor pixels; wherein the first scintillator structure comprises a plurality of first scintillator pixels separated by gaps; wherein the second scintillator structure is optically coupled to the first scintillator structure; wherein the first scintillator structure and the second scintillator structure are arranged between the coating and the read-out sensor array; and wherein the second scintillator structure at least partially overlaps the gaps between the first scintillator pixels of the first scintillator structure; wherein the second scintillator structure comprises a plurality of second scintillator pixels separated by gaps; wherein at least one second scintillator pixel at least partially overlaps a gap between the first scintillator pixels; wherein the at least one second scintillator pixel comprises at least one slanted surface section formed by a particle-in-binder scintillator material; and wherein the at least one slanted surface section that is formed by the article-in-binder scintillator material is inclined relative to a layer formed by the first scintillator structure.
14. The method according to claim 13, further comprising: mounting the second scintillator structure on the first scintillator structure by additive manufacturing, wherein the second scintillator structure comprises particle-in-binder scintillator material.
15. The radiation detector of claim 1, wherein the plurality of first scintillator pixels includes an incident surface section that faces a side of one slanted surface section of the at least one slanted surface section formed by the particle-in-binder scintillator material, and wherein the slanted surface section formed by the particle-in-binder scintillator material overlaps the incident surface section as viewed in a direction from the slanted surface section toward the incident surface section.
16. The radiation detector of claim 15, wherein the incident surface section of the plurality of first scintillator pixels directly contacts with the particle-in-binder scintillator material of the at least one second scintillator pixel.
17. The radiation detector of claim 1, further comprising a surface section formed by an optical reflector material inside one of the gaps, wherein the surface section formed by the optical reflector material and one slanted surface section of the at least one slanted surface section form another gap in which a part of the coating is disposed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the invention will be described in the following with reference to the accompanying drawings:
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DETAILED DESCRIPTION OF EMBODIMENTS
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(10) The radiation detector 10 comprises a read-out sensor array 16, a first scintillator structure, a second scintillator structure and a coating 12. The first scintillator structure of the radiation detector 10 comprises a plurality of first scintillator pixels 14a, 14b, 14c and 14d, which are separated by gaps 15a, 15b and 15c. The first scintillator pixels 14a, 14b, 14c and 14d may comprise ceramic scintillator material or particle-in-binder scintillator material. The gaps 15a, 15b and 15c between the first scintillator pixels may be filled at least partially with a reflective material so that light cannot propagate between first scintillator pixels.
(11) The second scintillator structure of the radiation detector 10 comprises second scintillator pixels 13a, 13b and 13c. The second scintillator pixels 13a, 13b and 13c are optically coupled to the first scintillator pixels 14b, 14c and 14d, respectively. Hence, light can propagate between first and second scintillator pixels. The second scintillator pixels 13a, 13b and 13c overlap the gaps 15a, 15b and 15c between first scintillator pixels, respectively. Thus, the second scintillator pixels 13a, 13b and 13c absorb radiation, which may otherwise fall onto a gap 15a, 15b and 15c, respectively. The gaps between the first scintillator pixels are insensitive to radiation. Hence, the second scintillator pixels lead to an increased absorption of radiation, which corresponds to an increased scintillator fill factor.
(12) The second scintillator pixels may comprise ceramic scintillator material or particle-in-binder scintillator material. In particular, the second scintillator pixels may comprise a different scintillator material than the first scintillator pixels. For example, the first scintillator pixels may comprise a ceramic scintillator material, and the second scintillator pixels may be mounted onto the first scintillator structure by means of additive manufacturing using particle-in-binder scintillator material.
(13) Also shown is the direction 11 from where radiation impinges on the radiation detector 10. The radiation first propagates through the coating 12. Then, the radiation may be converted to light in the first scintillator pixels 14a, 14b, 14c or 14d or the second scintillator pixels 13a, 13b or 13c. The light emitted by scintillator material may be detected by the read-out sensor array 16, which comprises a plurality of light-sensitive sensor pixels.
(14) Scintillator materials typically emit light in arbitrary directions. The coating 12 may be a light-reflective coating or a light-absorbing coating. A reflective coating 12 may be adapted to reflect light, which may have been emitted by the scintillator material in a direction away from the read-out sensor array 16, back towards the read-out sensor array 16, so that it can be detected. In contrast, an absorbing coating 12 may be adapted to absorb light, which may have been emitted by the scintillator material in a direction away from the read-out sensor array 16, so that it cannot propagate to distant light-sensitive sensor pixels.
(15) The second scintillator structure of
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(17) The radiation detector 20 has a number of similarities to the radiation detector 10 depicted in
(18) The second scintillator structure of the radiation detector 20 comprises second scintillator pixels 23a, 23b and 23c. The second scintillator pixels 23a, 23b and 23c are optically coupled to the first scintillator pixels 24b, 24c and 24d, respectively, so that light can propagate between these first and second scintillator pixels. The second scintillator pixels 23a, 23b and 23c overlap the gaps 25a, 25b and 25c between first scintillator pixels, respectively. Thus, the second scintillator pixels 23a, 23b and 23c result in an increased scintillator fill factor.
(19) Also shown is the direction 21 from where radiation impinges on the radiation detector 20. The radiation first propagates through the coating 22. Then, the radiation may be converted to light in the first scintillator pixels 24a, 24b, 24c or 24d or the second scintillator pixels 23a, 23b or 23c. The light emitted by scintillator material of the first or second scintillator structures may be detected by the read-out sensor array 26, which comprises a plurality of light-sensitive sensor pixels.
(20) The surfaces of the second scintillator pixels 23a, 23b and 23c comprise slanted surface sections 27a, 27b and 27c, respectively, which are inclined relative to the layer formed by the first scintillator structure. The slanted surface sections 27a, 27b and 27 are inclined to increase the probability that rays of light are reflected towards the first scintillator pixels. The angle between the slanted surface sections 27a, 27b and 27c and the layer formed by the first scintillator structure may typically lie in the range from 30° to 60°, but other angles are possible as well.
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(22) The radiation detector 30 has a number of similarities to the radiation detector 10 depicted in
(23) The second scintillator structure of the radiation detector 30 comprises second scintillator pixels 33a, 33b and 33c. The second scintillator pixels 33a, 33b and 33c are optically coupled to the first scintillator pixels 34b, 34c and 34d, respectively, so that light can propagate between first and second scintillator pixels. The second scintillator pixels 33a, 33b and 33c overlap the gaps 35a, 35b and 35c between first scintillator pixels, respectively. Thus, the second scintillator pixels 33a, 33b and 33c result in an increased scintillator fill factor.
(24) Also shown is the direction 31 from where radiation impinges on the radiation detector 30. The radiation first propagates through the coating 32. Then, the radiation may be converted to light in the first scintillator pixels or the second scintillator pixels. The light emitted by the scintillator pixels may be detected by the read-out sensor array 36, which comprises a plurality of light-sensitive sensor pixels.
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(27) The radiation detector 40 has a number of similarities to the radiation detector 10 depicted in
(28) The second scintillator structure of the radiation detector 40 comprises second scintillator pixels 43a, 43b and 43c. The second scintillator pixels 43a, 43b and 43c are optically coupled to the first scintillator pixels, so that light can propagate between first and second scintillator pixels. The second scintillator pixels 43a, 43b and 43c overlap the gaps 45a, 45b and 45c between first scintillator pixels, respectively. Thus, the second scintillator pixels 43a, 43b and 43c result in an increased scintillator fill factor.
(29) Also shown is the direction 41 from where radiation impinges on the radiation detector 40. The radiation first propagates through the coating 42. Then, the radiation may be converted to light in the first scintillator pixels or the second scintillator pixels. The light emitted by the scintillator pixels may be detected by the read-out sensor array 46, which comprises a plurality of light-sensitive sensor pixels.
(30) Each of the second scintillator pixels 43a, 43b and 43c is optically coupled to the two adjacent first scintillator pixels. For example, the second scintillator pixel 43a is optically coupled to the first scintillator pixels 44a and 44b. Similarly, the second scintillator pixel 43b is optically coupled to the first scintillator pixels 44b and 44c. Moreover, the second scintillator pixel 43c is optically coupled to the first scintillator pixels 44c and 44d. Optically coupling the second scintillator pixels to the adjacent first scintillator pixels may facilitate a simplified manufacturing of the radiation detector. Furthermore, optically coupling each of the second scintillator pixels to the adjacent first scintillator pixels may provide unbiased image distortions if light is fed from each of the second scintillator pixels into the first scintillator pixels adjacent to the second scintillator pixel with equal probabilities. At the same time, optically coupling the second scintillator pixels to the adjacent first scintillator pixels may result in a reduced spatial resolution capability as compared to optically coupling each of the second scintillator pixels to exactly one of the adjacent first scintillator pixels.
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(32) The radiation detector 50 has a number of similarities to the radiation detector 10 depicted in
(33) The second scintillator structure of the radiation detector 50 comprises second scintillator pixels 53a, 53b and 53c. Each of the second scintillator pixels 53a, 53b and 53c is optically coupled to two first scintillator pixels, so that light can propagate between first and second scintillator pixels. For example, the second scintillator pixel 53a is optically coupled to the first scintillator pixels 54a and 54b. Similarly, the second scintillator pixel 53b is optically coupled to the first scintillator pixels 54b and 54c. Moreover, the second scintillator pixel 53c is optically coupled to the first scintillator pixels 54c and 54d. Optically coupling the second scintillator pixels to the adjacent first scintillator pixels may facilitate a simplified manufacturing of the radiation detector. Furthermore, optically coupling each of the second scintillator pixels to the adjacent first scintillator pixels may provide unbiased image distortions if light is fed from each of the second scintillator pixels into the first scintillator pixels adjacent to the second scintillator pixel with equal probabilities.
(34) The second scintillator pixels 53a, 53b and 53c overlap the gaps 55a, 55b and 55c between first scintillator pixels, respectively. Thus, the second scintillator pixels 53a, 53b and 53c result in an increased scintillator fill factor.
(35) Also shown is the direction 51 from where radiation impinges on the radiation detector 50. The radiation first propagates through the coating 52. Then, the radiation may be converted to light in the first scintillator pixels or the second scintillator pixels. The light emitted by the scintillator pixels may be detected by the read-out sensor array 56, which comprises a plurality of light-sensitive sensor pixels.
(36) The second scintillator pixels 53a, 53b and 53c of
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(38) The radiation detector 60 has a number of similarities to the radiation detector 10 depicted in
(39) The second scintillator structure of the radiation detector 60 comprises second scintillator pixels 63a, 63b and 63c. Each of the second scintillator pixels 63a, 63b and 63c overlaps two first scintillator pixels, so that light can propagate between first and second scintillator pixels. For example, the second scintillator pixel 63a is optically coupled to the first scintillator pixels 64a and 64b. Similarly, the second scintillator pixel 63b is optically coupled to the first scintillator pixels 64b and 64c. Moreover, the second scintillator pixel 63c is optically coupled to the first scintillator pixels 64c and 64d. Optically coupling the second scintillator pixels to the adjacent first scintillator pixels may facilitate a simplified manufacturing of the radiation detector. Furthermore, optically coupling each of the second scintillator pixels to the adjacent first scintillator pixels may provide unbiased image distortions if light is fed from each of the second scintillator pixels into the first scintillator pixels adjacent to the second scintillator pixel with equal probabilities.
(40) The second scintillator pixels 63a, 63b and 63c overlap the gaps 65a, 65b and 65c between first scintillator pixels, respectively. Thus, the second scintillator pixels 63a, 63b and 63c result in an increased scintillator fill factor.
(41) The second scintillator pixels 63a, 63b and 63c of
(42) Also shown is the direction 61 from where radiation impinges on the radiation detector 60. The radiation first propagates through the coating 62. Then, the radiation may be converted to light in the first scintillator pixels or the second scintillator pixels. The light emitted by the scintillator pixels may be detected by the read-out sensor array 66, which comprises a plurality of light-sensitive sensor pixels.
(43) The surfaces of the second scintillator pixels 63a, 63b and 63c comprise slanted surface sections 67a to 67f, which are inclined relative to the layer formed by the first scintillator structure to reflect light from inside the second scintillator pixels towards optically coupled first scintillator pixels. For example, the slanted surface section 67c is configured to guide light emitted by the second scintillator pixel 63b towards the optically coupled first scintillator pixel 64b. In the embodiment illustrated by
(44) The radiation detector 70 comprises a read-out sensor array 76, a first scintillator structure, a second scintillator structure 73 and a coating 72. The first scintillator structure of the radiation detector 70 comprises a plurality of first scintillator pixels 74a, 74b, 74c and 74d, which are separated by gaps 75a, 75b and 75c. The first scintillator pixels 74a, 74b, 74c and 74d may comprise ceramic scintillator material or particle-in-binder scintillator material. The gaps 75a, 75b and 75c between the first scintillator pixels may be filled at least partially with a reflective material so that light cannot propagate between first scintillator pixels.
(45) The second scintillator structure 73 of the radiation detector 70 is a non-pixelated slab scintillator. The second scintillator structure 73 is optically coupled to the first scintillator pixels, so that light can propagate between the first scintillator pixels and the second scintillator structure 73. The second scintillator structure 73 overlaps the gaps 75a, 75b and 75c between the first scintillator pixels. Thus, the second scintillator structure 73 results in an increased scintillator fill factor.
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(47) A non-pixelated second scintillator structure may be easy to manufacture. At the same time, a non-pixelated second scintillator structure may result in a reduced spatial resolution capability, since light may propagate through the whole non-pixelated second scintillator structure.
(48) It has to be noted that embodiments of the invention are described with reference to different subject matters. In particular, some embodiments are described with reference to method type claims whereas other embodiments are described with reference to the device type claims. However, a person skilled in the art will gather that, unless otherwise notified, in addition to any combination of features belonging to one type of subject matter also any combination between features relating to different subject matters is considered to be disclosed with this application. However, all features can be combined providing synergetic effects that are more than the simple summation of the features.
(49) While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive. The invention is not limited to the disclosed embodiments. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing a claimed invention, from a study of the drawings, the disclosure, and the dependent claims.
(50) In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. A single processor or other unit may fulfil the functions of several items re-cited in the claims. The mere fact that certain measures are re-cited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.