Bicycle battery pack
11211663 ยท 2021-12-28
Assignee
Inventors
- Yuya YONEDA (Osaka, JP)
- Taihei NISHIHARA (Osaka, JP)
- Satoshi SHAHANA (Osaka, JP)
- Shunki Inoue (Osaka, JP)
Cpc classification
B62J6/015
PERFORMING OPERATIONS; TRANSPORTING
B62J1/08
PERFORMING OPERATIONS; TRANSPORTING
B62J9/20
PERFORMING OPERATIONS; TRANSPORTING
B62M6/55
PERFORMING OPERATIONS; TRANSPORTING
B62J99/00
PERFORMING OPERATIONS; TRANSPORTING
B62J45/20
PERFORMING OPERATIONS; TRANSPORTING
B62K19/30
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/213
ELECTRICITY
H01M2220/20
ELECTRICITY
B62K25/04
PERFORMING OPERATIONS; TRANSPORTING
B62J43/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
H01M50/213
ELECTRICITY
B62M6/55
PERFORMING OPERATIONS; TRANSPORTING
H01M50/20
ELECTRICITY
B62J9/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A bicycle battery pack that can be reduced in volume includes a housing configured to be located on a frame of a bicycle and battery cells accommodated in the housing. The battery cells include at least a first battery cell and a second battery cell. The housing includes a side wall extending in a longitudinal direction of the frame in a state located on the frame. An outer portion of the side wall includes at least one groove. The at least one groove is recessed toward a region between the first battery cell and the second battery cell.
Claims
1. A bicycle battery pack comprising: a housing configured to be located on a frame of a bicycle; and a plurality of battery cells accommodated in the housing, the plurality of battery cells including at least a first battery cell and a second battery cell, the housing forming a side wall extending in a longitudinal direction of the frame in a state located on the frame, an outermost portion of the side wall includes a plurality of grooves, an innermost portion of the side wall defines an accommodation compartment in which an entirety of the plurality of battery cells are housed, the innermost portion of the side wall being disposed opposite the outermost portion and completely surrounding the plurality of battery cells, and one of the plurality of grooves is recessed toward a region between the first battery cell and the second battery cell, each of the plurality of grooves has a length extending in the longitudinal direction of the frame, the plurality of grooves being configured to be disposed between the outermost portion of the side wall and the frame.
2. The bicycle battery pack according to claim 1, wherein the housing is configured to be at least partially accommodated in an accommodation cavity defined in the frame.
3. The bicycle battery pack according to claim 1, wherein the groove is formed so that a linear member can be received in the groove.
4. The bicycle battery pack according to claim 3, wherein the groove is formed so that a plurality of linear members can be received in the groove.
5. A bicycle battery pack comprising: a housing configured to be located on a frame of a bicycle; and a plurality of battery cells that are at least partially accommodated in the housing, the housing forming a side wall extending in a longitudinal direction of the frame in a state located on the frame, an outermost portion of the side wall including a plurality of grooves that are formed so that a plurality of linear members can be received in each of the groove plurality of grooves, each of the plurality of grooves having a length extending in the longitudinal direction of the frame, an innermost portion of the side wall defining an accommodation compartment in which an entirety of the plurality of battery cells are housed, the innermost portion of the side wall being disposed opposite the outermost portion and completely surrounding the plurality of battery cells, and the plurality of grooves being configured to be disposed between the outermost portion of the side wall and the frame.
6. The bicycle battery pack according to claim 5, wherein the plurality of battery cells includes at least a first battery cell and a second battery cell.
7. The bicycle battery pack according to claim 6, wherein the groove is recessed in the outermost portion of the side wall toward a region between the first battery cell and the second battery cell.
8. The bicycle battery pack according to claim 1, wherein the first battery cell and the second battery cell are aligned in a direction intersecting the longitudinal direction of the frame in a state where the housing is located on the frame.
9. The bicycle battery pack according to claim 1, wherein the plurality of battery cells further includes a third battery cell; the first battery cell, the second battery cell and the third battery cell are each located in the housing so as to face the innermost portion of the side wall; and the plurality of grooves includes a first groove and a second groove, the first groove is recessed in the outermost portion of the side wall toward a region between the first battery cell and the second battery cell, and the second groove is recessed in the outermost portion of the side wall toward a region between the second battery cell and the third battery cell.
10. The bicycle battery pack according to claim 9, wherein the first battery cell, the second battery cell and the third battery cell are aligned in a direction intersecting the longitudinal direction of the frame in a state where the housing is located on the frame.
11. The bicycle battery pack according to claim 10, wherein the plurality of battery cells further includes a fourth battery cell; and at least one of the first battery cell, the second battery cell and the third battery cell is aligned with the fourth battery cell in the longitudinal direction of the frame in a state where the housing is located on the frame.
12. The bicycle battery pack according to claim 1, wherein the groove is formed extending from one end of the housing to another end of the housing in the longitudinal direction of the frame in a state where the housing is located on the frame.
13. The bicycle battery pack according to claim 1, wherein the groove is formed to be entirely straight.
14. The bicycle battery pack according to claim 1, wherein the battery cells are cylindrical.
15. The bicycle battery pack according to claim 1, wherein the frame of the bicycle includes a wall defining an accommodation cavity configured to accommodate at least part of the bicycle battery pack, and the plurality of grooves are formed in a portion of the side wall facing the wall in a state where the housing is accommodated in the accommodation cavity.
16. The bicycle battery pack according to claim 1, further comprising a cushion provided on the outermost portion of the side wall.
17. The bicycle battery pack according to claim 16, wherein the cushion is provided in a portion of the side wall proximate to the groove.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Referring now to the attached drawings which form a part of this original disclosure.
(2)
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DETAILED DESCRIPTION OF EMBODIMENTS
(14) Selected embodiments will now be explained with reference to the drawings. It will be apparent to those skilled in the bicycle field from this disclosure that the following descriptions of the embodiments are provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
(15) A bicycle 10 illustrated in
(16) As shown in
(17) The battery attachment 22 includes a battery accommodation portion 26. The material of the battery accommodation portion 26 includes metal or fiber-reinforced resin. In one example, preferably, the battery accommodation portion 26 is formed from the same material as the portion of the frame 12 coupled to the battery accommodation portion 26. The battery pack 40 is attached to the battery attachment 22 and at least partially accommodated in the battery accommodation portion 26. An accommodation cavity 26S that accommodates at least part of the battery pack 40 is defined in the battery accommodation portion 26.
(18) Preferably, the battery accommodation portion 26 is designed freely but in conformance with the bicycle 10. The battery accommodation portion 26 is formed to have a substantially U-shaped cross section in a direction orthogonal to a longitudinal direction X. The battery accommodation portion 26 is formed to be, for example, substantially plane-symmetric with respect to a plane extending through the center of the battery accommodation portion 26 in a widthwise direction Y and orthogonal to the widthwise direction Y. The widthwise direction Y is orthogonal to the longitudinal direction X and extends in a left-right direction of the bicycle 10.
(19) The frame 12 includes a plurality of walls 28 defining the accommodation cavity 26S that can accommodate at least part of the battery pack 40. The walls 28 are included in the battery accommodation portion 26. The walls 28 include a pair of side walls 28A and a main wall 28B. The side walls 28A and the main wall 28B each include a surface of the battery accommodation portion 26 extending in the longitudinal direction X. The side walls 28A include side surfaces of the battery accommodation portion 26 in the widthwise direction Y. The side walls 28A are connected to two ends of the main wall 28B in the widthwise direction Y. The walls 28 are shaped to be curved from the main wall 28B toward the two ends in the widthwise direction Y. An end of the walls 28 located toward the head tube 12A (refer to
(20) The battery accommodation portion 26 further includes a first opening 26A. The first opening 26A is formed in the battery accommodation portion 26 to open, for example, downward in the height-wise direction Z in a state where the bicycle 10 is located on level ground. The height-wise direction Z is orthogonal to the longitudinal direction X and the widthwise direction Y. The first opening 26A leads to the accommodation cavity 26S of the battery accommodation portion 26. The first opening 26A is formed to have dimensions that allow the battery pack 40 to be inserted into the accommodation cavity 26S. The battery pack 40 is accommodated through the first opening 26A in the accommodation cavity 26S and attached to the battery attachment 22.
(21) The attaching structure 20 further includes a cover 30. The cover 30 is configured to be attachable to and removable from the battery pack 40. The cover 30 includes a cover body 32 and a plurality of through holes 34. The cover body 32 is formed to be, for example, substantially plane-symmetric with respect to a plane extending through the center of the cover body 32 in the widthwise direction Y and orthogonal to the widthwise direction Y. The cover body 32 extends in the longitudinal direction X. Preferably, in a state where the battery pack 40 is attached to the battery attachment 22, the cover body 32 is configured to close the first opening 26A of the battery accommodation portion 26. The two ends of the cover body 32 in the widthwise direction Y are configured to be faced toward the ends of the side walls 28A of the battery accommodation portion 26 in the height-wise direction Z. The accommodation cavity 26S is shaped in conformance with the contour of the battery pack 40 so that the two ends of the cover body 32 in the widthwise direction Y are faced toward the ends of the side walls 28A of the battery accommodation portion 26 in the height-wise direction Z. The cover body 32 can be configured to cover only part of the battery pack 40.
(22) The through holes 34 are formed to allow insertion of bolts 36. The through holes 34 are provided in the cover body 32. In a state where the cover body 32 is attached to the battery pack 40, the through holes 34 are located at positions on the cover body 32 corresponding to holes 52A of the battery pack 40.
(23) The attaching structure 20 further includes engagement portions 38. The engagement portions 38 include a first engagement portion 38A and a second engagement portion 38B. In one example, the first engagement portion 38A and the second engagement portion 38B each include a bolt. The bolt includes a male thread. The battery accommodation portion 26 includes a first hole 26B and a second hole 26C. The first hole 26B allows for the insertion of the first engagement portion 38A, while the second hole 26C allows for the insertion of the second engagement portion 38B. In one example, the first hole 26B is formed in the battery accommodation portion 26 proximate to one end at one side X1 in the longitudinal direction X and in one end in the widthwise direction Y. The second hole 26C is formed in the battery accommodation portion 26 proximate to one end at one side X1 in the longitudinal direction X and in the other end in the widthwise direction Y.
(24) The battery pack 40 is attachable to the battery attachment 22. In a state attached to the battery attachment 22, the battery pack 40 can supply power to an electrical element included in the bicycle 10. The electrical element included in the bicycle 10 includes an electric component. The electric component includes at least one of a drive unit, an electric shifting device, an electric suspension, an electric seatpost, a display device, a cycle computer, a lamp and an electric operation device.
(25) As shown in
(26) The battery pack 40 shown in
(27) The housing 42 is configured to be located on the frame 12. The housing 42 is configured to be at least partially accommodated in the accommodation cavity 26S defined in the frame 12. The housing 42 includes a pair of side walls 46. The housing 42 further includes a pair of ends 48.
(28) In a state located on the frame 12, the side walls 46 extend in the longitudinal direction of the frame 12. The side walls 46 include a first side wall 46A and a second side wall 46B. The first side wall 46A is covered by the walls 28 of the battery accommodation portion 26 (refer to
(29) The ends 48 of the housing 42 are continuous with the two ends of each side wall 46 in the longitudinal direction X. The ends 48 of the housing 42 include a first end 48A and a second end 48B. In a state where the battery pack 40 is attached to the battery attachment 22, the first end 48A is included in the end of the battery pack 40 located at one side X1 in the longitudinal direction X. The middle portion of the first end 48A in the widthwise direction Y projects toward one side X1 in the longitudinal direction X.
(30) In a state where the battery pack 40 is attached to the battery attachment 22, the second end 48B is included in the end of the battery pack 40 that is located at the other side X2 in the longitudinal direction X. The middle portion of the second end 48B in the widthwise direction Y projects toward the other side X2 in the longitudinal direction X. The second end 48B is configured to be supportable by the battery holder 24. The second end 48B of the housing 42 includes an engagement portion 48C that is engageable with the battery holder 24. The engagement portion 48C of the second end 48B of the housing 42 includes one of a recess that is recessed toward one side X1 in the longitudinal direction X, and a projection that projects toward the other side X2 in the longitudinal direction X. The battery holder 24 is configured to support the second end 48B in an attachable and removable manner. The battery holder 24 includes an engagement portion 24A that is engageable with the engagement portion 48C of the second end 48B of the housing 42. The engagement portion 24A of the battery holder 24 includes one of a projection that projects toward one side X1 in the longitudinal direction X, and a recess that is recessed toward the other side X2 in the longitudinal direction X. The projection or recess of the engagement portion 24A of the battery holder 24 is engageable with the engagement portion 48C of the second end 48B of the housing 42. The battery holder 24 is attached by bolts or the like to the battery attachment 22.
(31) As shown in
(32) The relationship of the first end 48A and the second end 48B of the housing 42 can be changed in any manner. In one example, in a state where the battery pack 40 is attached the battery attachment 22, the first end 48A can be the end of the battery pack 40 located at the other side X2 of the battery pack 40 in the longitudinal direction X. In a state where the battery pack 40 is attached to the battery attachment 22, the second end 48B can be the end located at the side X1 of the battery pack 40 in the longitudinal direction X. In this case, the first hole 26B and the second hole 26C of the battery accommodation portion 26 are formed proximate to the end at the other side X2 of the battery accommodation portion 26 in the longitudinal direction X, and the battery holder 24 is provided proximate to the side X1 of the battery accommodation portion 26 in the longitudinal direction X.
(33) As shown in
(34) The bolts 36 are inserted into the holes 52A via the through holes 34 of the cover 30 to attach the cover 30 to the battery pack 40. In a state where the battery pack 40 is accommodated in the accommodation cavity 26S of the battery accommodation portion 26, the battery pack 40 is protected from the outside by the battery accommodation portion 26 and the cover 30. After the battery pack 40 is attached to the battery attachment 22, the cover 30 can be attached to the battery pack 40. In a state where the cover 30 is attached to the battery pack 40, the battery pack 40 can be attached to the battery attachment 22. The attaching structure 20 can be configured without the cover 30 and the cover attaching portions 52.
(35) The battery pack 40 further includes an electrical connector 48D shown in
(36) The electrical connector 48D is provided on the housing 42. The battery holder 24 (refer to
(37) As shown in
(38) Preferably, the battery attachment 22 includes a guide that guides the linear member K. The guide is configured by the surface of the battery attachment 22 at the side of the accommodation cavity 26S to hold part of the linear member K in an attachable and removable manner so that the linear member K does not move in the widthwise direction Y. The guide is hook-shaped. Preferably, the guide is hook-shaped. Preferably, guides are provided in intervals in the longitudinal direction X. By providing the guide, movement of the linear member K can be restricted in a state where the battery attachment 22 is removed from the battery pack. The guide is provided on the battery attachment 22 so that the linear member K is laid out at a position corresponding to the grooves 54 in a state where the housing 42 is located on the frame 12. When attaching the battery pack to the battery attachment 22, the groove allows the linear member K to be easily accommodated in the grooves 54. Preferably, in a case in which the guide is located at a position facing the grooves 54, the width and depth of each of the grooves 54 are such that the guide can be accommodated in the grooves 54.
(39) The battery cells 44 are accommodated in the housing 42. The battery cells 44 are cylindrical. The battery cells 44 include at least a first battery cell 44A and a second battery cell 44B. In one example, the battery cells 44 further include a third battery cell 44C and a fourth battery cell 44D.
(40) As shown in
(41) The first cell group G1 includes at least the first battery cell 44A, the second battery cell 44B, and the third battery cell 44C. The first cell group G1 shown in
(42) The second cell group G2 shown in
(43) A circuit board 56 is accommodated in the housing 42. Elements (not shown) configuring an electronic control unit that controls the battery pack 40 are mounted on the circuit board 56. In one example, the circuit board 56 is located inside the housing 42 downward from the battery cells 44 in the height-wise direction Z. The circuit board 56 can be located inside the housing 42 between the battery cells 44 and the electrical connector 48D.
(44) The relationship of the grooves 54 and the battery cells 44 will now be described with reference to
(45) The first groove 54A is recessed in the outer portion 46D of the side wall 46 toward a region between the first battery cell 44A and the second battery cell 44B. In a view taken from above in the height-wise direction Z, the first groove 54A extends straight overlapping a region between two of the battery cells 44 in the first cell group G1 and a region between two of the battery cells 44 in the second cell group G2. The first groove 54A is formed extending from one end 48 of the housing 42 to the other end 48 of the housing 42 in the longitudinal direction X.
(46) The second groove 54B is recessed in the outer portion 46D of the side wall 46 toward a region between the second battery cell 44B and the third battery cell 44C. In a view taken from above in the height-wise direction Z, the second groove 54B extends straight overlapping a region between two of the battery cells 44 in the first cell group G1 and a region between two of the battery cells 44 in the second cell group G2. The second groove 54B is formed extending from one end 48 of the housing 42 to the other end 48 of the housing 42 in the longitudinal direction X.
(47) The procedures for attaching the battery pack 40 to the battery attachment 22 will now be described with reference to
Modifications
(48) The description related with the above embodiment exemplifies an applicable form of the bicycle battery pack according to the present invention and is not intended to limit the forms. In addition to the embodiment described above, the bicycle battery pack according to the present invention is applicable to, for example, modifications of the above embodiment that are described below and combinations of at least two of the modifications that do not contradict each other. Same reference numerals are given to those components that are the same as the corresponding components of the above embodiment. Such components will not be described in detail.
(49) As shown in
(50) As shown in
(51) As shown in
(52) As shown in
(53) As shown in
(54) The battery cells 44 can have the form of polygonal rods. When the battery cells 44 have the form of square rods, adjacent battery cells 44 are spaced apart or inclined relative to each other to form a region between the adjacent battery cells 44, and the grooves 54 and 60 are recessed toward the regions between the battery cells 44.
(55) At least one of the grooves 54, 60 and 62 can be formed so that only one linear member K can be received. In this case, the width of the grooves 54, 60 and 62 that can receive only one linear member K can be decreased from the width of the other grooves 54, 60 and 62.
(56) At least one of the grooves 54, 60 and 62 can be partially bent or curved. At least one of the grooves 54, 60 and 62 can be partially varied in at least one of width and depth.
(57) At least one of the width and depth of at least one of the grooves 54, 60 and 62 can differ from the width and depth of the other groove 54, 60 and 62. At least one of the grooves 54 can be shorter than the battery pack 40 in the longitudinal direction X. In this case, at least one end of the groove 54 is located toward the middle of the battery pack 40 from the end in the longitudinal direction X.
(58) In each embodiment, the battery attachment 22 is provided on the down tube 12C, and the engagement portion 38 and the engagement portion 50 are located at the side of the head tube 12A. However, the engagement portion 38 and the engagement portion 50 can be located at the side of the seat tube 12E. The battery attachment 22 can be provided on the top tube 12B or the seat tube 12E. Instead of or in addition to the first opening 26A of the battery accommodation portion 26, an opening can be provided in the upper side in the height-wise direction Z or in one side in the widthwise direction Y.
(59) The battery accommodation portion 26 including the accommodation cavity 26S can be omitted from the frame 12 of the bicycle 10. In this case, the battery pack 40 can be formed so that the two ends in the longitudinal direction X are held by the battery holder 24, which is attached to the frame 12, and a support (not shown).