Square section liquid metal batteries with grid device to suppress instabilities of fluids
11211632 · 2021-12-28
Assignee
Inventors
Cpc classification
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01M4/36
ELECTRICITY
Abstract
Square section liquid metal batteries (LMBs) with a grid device to suppress instabilities of fluids. The LMBs include a shell, negative current collector, negative material, metallic nets/plates, grid device, electrolyte, positive material, rectangular holes on partitions of grid device, and positive current collector. The positive material, electrolyte, and negative material are filled in the shell and automatically stratified from bottom to top according to the density from large to small. The negative current collector is linked with negative material, and the positive current collector is linked with positive material. The grid device is composed of partitions which cross each other and pass through the negative material, the electrolyte vertically in sequence, and extend inside the positive material. There are rectangular holes opened on the grid device, and the vertical height of each rectangular hole is larger than the biggest displacement of electrolyte during charging and discharging processes.
Claims
1. Square section liquid metal batteries (LMBs) with a grid device to suppress the instabilities of fluids, comprising: a shell, an electrical current collector of a negative electrode, a negative material, metallic nets or metallic plates, a grid device, an electrolyte, a positive material, rectangular holes, an electrical current collector of a positive electrode; wherein the positive material, the electrolyte and the negative material are filled and stratified in the shell from bottom to top; the positive material and the negative material are liquid metals or alloys; the electrolyte is liquid molten salt; densities of three layers have a sequence of positive material>electrolyte>negative material; the electrical current collector of the negative electrode and the electrical current collector of the positive electrode are linked with the negative material and the positive material respectively from outside of LMBs; the grid device within the shell is composed of partitions crossing each other, and the grid device passes through the negative material and the electrolyte vertically in sequence, and extends to an inside of the positive material; there is no gap between a top end of the grid device and the electrical current collector of the negative electrode to avoid movement of the negative material when an electrical current density changes; a bottom end of the grid device is lower than a maximum displacement of the electrolyte during a charging process, and extends to ⅔-½ of an initial height of the positive material to assure that the instabilities in LMBs are suppressed by the grid device during a whole process of charging/discharging; a core of each partition of the grid device is a metallic net or a metallic plate, and the rectangular holes are opened on the partitions of the grid device; a vertical height of each rectangular hole is larger than the maximum displacement of the electrolyte during charging/discharging to keep two liquid interfaces of LMBs at their own horizontal level respectively, and a distribution of the rectangular holes is to prevent a formation of a single enclosed induced magnetic loop in a whole liquid metal battery or a formation of a medium-sized enclosed induced magnetic field loop through the rectangular holes.
2. The square section liquid metal batteries (LMBs) with the grid device to suppress the instabilities of fluids according to claim 1, wherein: the partitions are assembled to form a uniform grid in horizontal sections of LMBs; when a pair number of the partitions is greater than one, a special design is introduced for processing and installation; when the pair number of the partitions is even, a structure of the grid device is centrosymmetric and the grid device is mounted by splicing because of a limitation of a distribution of the rectangular holes; when placing the grid device with two pairs of partitions, two-stage splicing grid device is used; when the pair number of partitions is odd, the structure of the grid device is axisymmetric or centrosymmetric and the grid device is mounted by splicing because of the limitation of the distribution of the rectangular holes; when placing the grid device with three pairs of partitions, three-stage splicing grid device is used.
3. The square section liquid metal batteries (LMBs) with the grid device to suppress the instabilities of fluids according to claim 1, wherein: there is no space between the grid device and side walls of LMBs, the partitions directly touch an inner wall of the shell; the top end of the grid device is directly embedded into the electrical current collector of the negative electrode, or directly contacts with the electrical current collector of the negative electrode; the bottom end of the grid device is lower than the maximum displacement of the electrolyte during the charging process, and extends to ⅔-½ of the initial height of the positive material; a thickness of each partition of the grid device is 1/60- 1/100 of a side width of the shell; a material of the grid device is electrically and magnetically insulated, and is corrosion resistant.
4. The square section liquid metal batteries (LMBs) with the grid device to suppress the instabilities of fluids according to claim 1, wherein: regulations for the rectangular holes on the partitions comprise: firstly, the rectangular holes are set at special positions on the partitions, right next to inner walls of LMBs or right next to junctions of any two partitions; secondly, no magnetic induction line continually passes through four or more rectangular holes to form an enclosed loop; thirdly, except inside walls of LMBs, there is only one rectangular hole on each side edge of a grid, which is enclosed by the partitions or by the partitions and the inside wall/walls of LMBs; finally, a width of each rectangular hole is not greater than ⅕ of a corresponding width of the side edge of the grid, which is enclosed by the partitions or by the partitions and the inside wall/walls of LMBs and a lower limit of the width of each rectangular hole guarantees smooth flowing through by the liquid metals or the electrolyte.
5. The square section liquid metal batteries (LMBs) with the grid device to suppress the instabilities of fluids according to claim 3, wherein: regulations for the rectangular holes on the partitions comprise: firstly, the rectangular holes are set at special positions on the partitions, right next to inner walls of LMBs or right next to junctions of any two partitions; secondly, no magnetic induction line continually passes through four or more rectangular holes to form an enclosed loop; thirdly, except inside walls of LMBs, there is only one rectangular hole on each side edge of a grid, which is enclosed by the partitions or by the partitions and the inside wall/walls of LMBs; finally, a width of each rectangular hole is not greater than ⅕ of a corresponding width of the side edge of the grid, which is enclosed by the partitions or by the partitions and the inside wall/walls of LMBs and a lower limit of the width of each rectangular hole is a minimal size that guarantees smooth flowing through by the liquid metals or the electrolyte.
6. The square section liquid metal batteries (LMBs) with the grid device to suppress the instabilities of fluids according to claim 1, wherein: in the square section LMBs, a top end of each rectangular hole is higher than the maximum displacement of the electrolyte when it moves up during the discharging process; a bottom end of each rectangular hole is lower than the maximum displacement of the electrolyte when it moves down during the charging process, and the bottom end of each rectangular hole extends to ⅔- 7/12 of the initial height of the positive material; when the bottom end of the grid device only extends to the ⅔ of the initial height of the positive material, the bottom end of each rectangular hole and the bottom end of the grid device are at a same horizontal level.
7. The square section liquid metal batteries (LMBs) with the grid device to suppress the instabilities of fluids, according to claim 3 wherein: in the square section LMBs, a top end of each rectangular hole is higher than the maximum displacement of the electrolyte when it moves up during the discharging process; a bottom end of each rectangular hole is lower than the maximum displacement of the electrolyte when it moves down during the charging process, and the bottom end of each rectangular hole extends to ⅔- 7/12 of the initial height of the positive material; when the bottom end of the grid device only extends to ⅔ of the initial height of the positive material, the bottom end of each rectangular hole and the bottom end of the grid device are at a same horizontal level.
8. The square section liquid metal batteries (LMBs) with the grid device to suppress the instabilities of fluids according to claim 4, wherein: in the square section LMBs, a top end of each rectangular hole is higher than the maximum displacement of the electrolyte when it moves up during the discharging process; a bottom end of each rectangular hole is lower than the maximum displacement of the electrolyte when it moves down during the charging process, and the bottom end of each rectangular hole extends to ⅔- 7/12 of the initial height of the positive material; when the bottom end of the grid device only extends to ⅔ of the initial height of the positive material, the bottom end of each rectangular hole and the bottom end of the grid device are at a same horizontal level.
9. The square section liquid metal batteries (LMBs) with the grid device to suppress the instabilities of fluids according to claim 1, wherein: a thickness or a height in a vertical direction of the electrolyte is 1/9- 1/40 of a total height of the shell; in a domain where there is the grid device, a fluid flow area occupies at least √{square root over (2)}/2 of a total section area of the LMBs in horizontal sections.
10. The square section liquid metal batteries (LMBs) with the grid device to suppress the instabilities of fluids according to claim 6, wherein: a thickness or a height in a vertical direction of the electrolyte is 1/9- 1/40 of a total height of the shell; in a domain where there is the grid device, a fluid flow area occupies at least √{square root over (2)}/2 of a total section area of the LMBs in horizontal sections.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(26) The following are the detailed description of present invention associated with drawings.
(27) The most important innovations of present invention lie in that: the capacity of LMBs is directly related to the structure design and the shape of horizontal section. For instance, the capacity of fine-high type LMBs are larger than that of plate type LMBs for cylindrical LMBs with the same volume. All substances within LMBs are liquid and automatically stratify into three layers due to gravity: the top, the middle, and the bottom layers are the negative electrode 3, the electrolyte 6, and the positive electrode 7, correspondingly. This special strategy of design makes LMBs have the characteristics of simple structures, easily assembling, low cost and long life. However, these typical LMBs have their inherent disadvantages, like, LMBs can only work in stationary environment; the electrolyte 6 will move up and down during charging/discharging processes, and this may cause sloshing instability of interfaces due to surface tension and electro-magnetic force, and further lead to short circuit; since the viscosities (especially the positive material 7 has higher viscosity) and the wettability (relative to solid) of fluids are different, the liquid metals may stick on to the inner walls of LMBs when the electrolyte moves up and down, and further result in short circuit; within the charging/discharging cycles, the solid intermetallic compounds may appear on the interface between the electrolyte 6 and the positive material 7, and the compounds may also stick on the inner walls or even arch, then result in short circuit; usually LMBs work at an environment of high temperature (>250° C.), and the electrolyte will produce lots of Joule heat, therefore the Rayleigh-Bénard convection may happen due to temperature differences; there is a big difference between cross-sectional area of external cable and interface between electrical current collector (thinner) and liquid electrode, this will produce non-uniform distribution of electrical current density in liquid metal, resultantly leads to electro-vortex flow and further short circuit; when the charging/discharging current intensity is greater than the critical one (usually up to thousands of amperes or even more, depending on the volume, the materials, and the thickness of the electrolyte), there exists Tayler instability (also called sausage instability) which is a kind of kink-type instability. Tayler instability, which can also lead to short circuit, are one kind of the main and inherent instabilities in LMBs. In order to overcome these disadvantages of LMBs, a completely new structure, i.e., the grid device is designed in the present invention. There is no space between the grid device 5 and the negative electrical current collector 2, or the grid device 5 is directly embedded into the collector. This design can uniform the electrical current in the negative liquid electrode 3 and further suppress electro-vortex flow in this domain. On the other hand, the grid device 5 doesn't extend to the positive current collector 9, whilst due to the thickness of partitions, the current density near the positive electric current collector 9 within the positive liquid metal 7 is inhomogeneous. This will improve the appearing of electro-vortex flow in the positive material 7, further inhibit or slow the formation of the solid intermetallic compounds. The rectangular holes 8 in vertical direction on partitions can always assure each interface (one is between the negative material 3 and the electrolyte 6, the other is between the electrolyte 6 and the positive material 7) of two terms locates at the same horizontal level when LMBs work normally. For avoiding short circuit due to adhesion of fluid on partitions, the top end of the rectangular holes 8 should be higher than the location where the electrolyte 6 can reach during discharging process of LMBs, while the bottom end of the rectangular holes 8 should be lower than the location where the electrolyte 6 can reach during charging process, and extend to ⅔- 7/12 of initial height of the positive material 7. The lower limit of the rectangular holes' 8 width should be the minimal size that can assure the electrolyte 6 and liquid metals can smoothly flow through the rectangular holes (e.g., 4 mm), but the width shouldn't be greater than ⅕ of the corresponding width of that side edge of grid, which is enclosed by partitions or by partitions and inside wall/walls of LMBs. Besides, a special design is necessary for convenience of manufacturing and assembling when the pair number of partitions is larger than one. When the pair number is even, the structure of the grid device should be centrosymmetric and the grid device should be mounted by splicing because of the limitation of the rectangular holes distribution, e.g., for two pairs of partitions, two-stage splicing is used as shown in
EXAMPLES
Example 1
(28) Square section LMBs with a grid device to suppress the instabilities of fluids, the embodiments of LMBs comprise, a shell 1, an electrical current collector of negative electrode 2, a negative material 3, metallic nets or metallic plates 4, a grid device 5, an electrolyte 6, a positive material 7, rectangular holes 8 on partitions, an electrical current collector of positive electrode 9. The mentioned positive material 7, electrolyte 6 and negative material 3 are filled in the shell 1 and automatically stratified from bottom to top. The positive material 7 and the negative material 3 are liquid metals or alloys, the electrolyte 6 is liquid molten salt with high temperature. The densities sequence of the three-layer liquids within LMBs is as follow, positive material 7>electrolyte 6>negative material 3. Two electrical current collectors 2 and 9 are linked with the negative material 3 and the positive material 7 respectively from outside of LMBs. The grid device 5 within the shell 1 is composed of partitions crossing each other, and the grid device 5 passes through the negative material 3, the electrolyte 6 vertically in sequence, and extends to inside of the positive material 7. There is no gap between the top end of the grid device 5 and the negative electrical current collector 2, so that the grid device 5 can avoid promoting movement of the negative material 3 when electrical current density changes. The bottom end of the grid device 5 is lower than the maximum displacement of the electrolyte 6 during charging process, but it doesn't extend to the positive current collector 9 to assure that the grid device 5 can always suppress instabilities in LMBs during the whole charging/discharging cycles. The core of the partitions of the grid device 5 has to be the metallic nets or the metallic plates 4, and the rectangular holes 8 are made on the partitions of the gird device 5. The vertical height of the rectangular holes 8 is larger than the maximum displacement of the electrolyte 6 during charging/discharging process. The lower limit of the rectangular holes' 8 width should be the minimal size that can assure the electrolyte and liquid metals can smoothly flow through the rectangular holes 8 (e.g., 4 mm), but the width shouldn't be greater than ⅕ of the corresponding width of that side edge of grid, which is enclosed by partitions or by partitions and inside wall/walls of LMBs, to keep each interface (one is between the negative material 3 and the electrolyte 6, the other is between the electrolyte 6 and the positive material 7) of two terms at the same horizontal level in each child zone separated by partitions. This design can also prevent the formation of a big single enclosed induced magnetic loop in the whole LMB or the formation of a medium-sized enclosed induced magnetic field loop through some rectangular holes.
(29) In example 1, the grid device 5 in LMBs comprises one pair of partitions, as shown in
(30) The method of setting up the rectangular holes 8 in this case is: for one pair of partitions, the rectangular holes 8 should be made as shown in
Example 2
(31) The most structures are the same as in example 1 except that the grid device 5 in LMBs comprises two pairs of partitions, as shown in
(32) The method of setting up the rectangular holes 8 in this case is:
Example 3
(33) The most structures are the same as in example 1 except that the grid device 5 in LMBs comprises three pairs of partitions as shown in
(34) The method of setting up the rectangular holes 8 in this case is:
Example 4
(35) In order to verify the effectiveness of this proposed new grid device for suppressing multi-instabilities in LMBs, some numerical experiments are conducted in example 4. The physical model for numerical simulations is obtained by simplifying the real physical problems. The magnetic permeability of the negative material 3, the electrolyte 6 and the positive material 7 are the same and assumed as the vacuum magnetic permeability μ.sub.0; the thickness of all partitions is neglected; the chemical reactions within LMB are also ignored. The detailed description of physical model is as follow:
(36) 1. The scales of a square section LMB have the values of 100 mm×100 mm×450 mm in X×Y×Z dimensions (square section in horizontal XOY plane and vertical height in Z). Three liquid layers are Li|LiCl—KCl|Pb—Bi (Table 1 lists the properties).
(37) 2. There is no space between the side edges of the grid device 5 and the inner walls of the LMB. The top end of the grid device 5 extends to ¼ (the initial point is on the interface between the negative material 3 and the electrolyte 6) of initial height of the negative material 3, and the bottom end extends to ¾ (the initial point is on the interface between the positive material 7 and the positive electrical current collector 9) of initial height of the positive material 7 (the thickness of partitions is zero and all chemical reactions are ignored, these lead to the difference of partitions' thickness from above content). The material of the grid device 5 is electrically and magnetically insulated, and corrosion resistance.
(38) 3. In numerical simulations, each interface (one is between the negative material 3 and the electrolyte 6, the other is between the electrolyte 6 and the positive material 7) of two terms can be set to at the same horizontal level in each child zone separated by partitions easily, therefore, those rectangular holes 8 on partitions are not needed. In actual operation of LMBs, the materials are added into LMBs in solid state, and then they are heated to liquid state. So these rectangular holes 8 are necessary in real working.
(39) 4. The thickness in vertical direction of the electrolyte 6 is 1/9 of effective height of the LMB's shell.
(40) 5. The material of the shell 1 is electrically insulated, high temperature resistance and corrosion resistance.
(41) 6. The thickness of partitions of the grid device 5 is zero, but the material is set to be electrically and magnetically insulated, and corrosion resistant.
(42) Numerical simulations are performed for above LMB with and without the grid device 5. The results indicate that, the present newly invented structures can drastically improve the critical charging/discharging electrical current/electrical voltage, and can effectively suppress multi-instabilities in LMBs. In the following, two cases are adopted, i.e., one case without the grid device 5, the other case with the grid device 5 comprising three pairs of partitions, to illustrate the effectiveness of present invention.
(43) TABLE-US-00001 TABLE 1 Properties of LMB (Li∥LiCl—KCl∥Pb—Bi) at 500° C. properties Electrical Kinematic conductivity(σ) Permeability(μ) Density(ρ) viscosity(ν) [kg.sup.−1 .Math. m.sup.−3 .Math. [kg .Math. m .Math. Material [kg .Math. m.sup.−3] [m.sup.2 .Math. s.sup.−1] s.sup.3 .Math. A.sup.2] s.sup.−2.Math. A.sup.−2] Negative 484.7 6.64 × 10.sup.−7 3.0 × 10.sup.6 4π × 10.sup.−7 material Electrolyte 1597.9 1.38 × 10.sup.−6 187.1 4π × 10.sup.−7 Positive 1.0065 × 10.sup.4 1.29 × 10.sup.−7 7.81 × 10.sup.5 4π × 10.sup.−7 material
(44) The above Table 1 gives the physical properties of liquid metals and the electrolyte. The imposed voltage is for getting charging/discharging current intensity of LMBs. The 3D and 2D shapes for stable and unstable states of the electrolyte are illustrated comparatively in
(45) From numerical simulations, the more pair of partitions in the grid device 5, the more obvious effect of the grid device 5 on suppressing multi-instabilities in LMBs, (as shown in
(46) The introduction of the rectangular holes 8 on partitions is to assure that, each interface (one is between the negative material 3 and the electrolyte 6, the other is between the electrolyte 6 and the positive material 7) of two terms has the same horizontal level in each child zone separated by partitions, and the rectangular holes 8 cannot against the main targets of the grid device 5 (to change the distributions of flow and induced magnetic fields within LMBs). Thus the rectangular holes 8 should only be set at special positions on partitions, right next to the inner walls of LMBs or right next to the junctions of any two partitions. In this way, no magnetic induction line continually passes through four or more rectangular holes to form an enclosed loop. There is only one rectangular hole on each side edge (except the inside walls of LMBs) of grid, which is enclosed by partitions or by partitions and inside wall/walls of LMBs. The lower limit of the rectangular holes' 8 width should be the minimal size that can assure the electrolyte and liquid metals can smoothly flow through the rectangular holes 8 (e.g., 4 mm), but the width shouldn't be greater than ⅕ of the corresponding width of that side edge of grid, which is enclosed by partitions or by partitions and inside wall/walls of LMBs.
(47) The height of the rectangular holes 8 in the vertical direction should be greater than the maximum displacement of the electrolyte 6 during charging/discharging process. Because there is no gap between the top end of the grid device 5 and the negative electrical current collector 2 or the top end of the grid device 5 is directly embedded in the negative electrical current collector 2, the top end of the rectangular holes 8 can be just higher than the maximum displacement of the electrolyte 6 when it moves up during discharging process, the bottom end of the rectangular holes 8 should be lower than the maximum displacement of the electrolyte 6 when it moves down during charging process, and the bottom end of the rectangular holes 8 will extend to the ⅔- 7/12 of initial height of the positive material 7 (When the bottom end of the grid device 5 only extends to the ⅔ of initial height of the positive material 7, the bottom end of the rectangular holes 8 and the bottom end of the grid device 5 will be at the same horizontal level).
(48) The present invention concerned with the grid device 5 is mainly used for fine-high type (smaller horizontal section area but higher) square section LMBs. The thickness of the electrolyte layer 6 may be chosen as 1/9- 1/40 of the height of the shell 1. Under the premise of stably operation, it is prioritized to choose thinner electrolyte layer to reduce the electrical energy waste.