Sewage basin pump control support
11208992 · 2021-12-28
Assignee
Inventors
Cpc classification
F04B43/0081
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E03F5/22
FIXED CONSTRUCTIONS
F04B15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B43/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E03F5/24
FIXED CONSTRUCTIONS
F04B23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A wastewater sump assembly for receiving and disposing of undesired fluid and, in some cases, solid waste (collectively “wastewater”). A sump basin includes an upstanding wall a base and a top. A sensor in the form, e.g., of a float switch extends into the basin and is operable to actuate a pump to remove collective wastewater from the basin. The sensor depends from a sensor support that is supported distally within the basin in a vertical manner and is supported proximately within the basin in a horizontal manner, with securement of the sensor support not requiring traversal of the basin top and with the distal basin support not needing to be accessed vertically through a pump access aperture in the top.
Claims
1. A wastewater sump, comprising: a basin, comprising: a base; an upstanding wall extending upwardly from said base and, together with said base, defining an interior volume of said basin, the basin having an opening opposite said base providing access to said interior volume; a distal basin support; and a proximal basin support; said basin having an inlet sized to allow ingress of a quantity of sump contents in the form of wastewater, and an outlet sized to allow egress of said sump contents; said basin sized to receive a submersible pump a pump control sized for insertion into said basin through the opening, said pump control comprising: a sensor; a sensor support, the sensor secured to the sensor support, the sensor support comprising a distal sensor support and a proximal sensor support, said distal sensor support engageable with said distal basin support to vertically support said pump control above said base of said basin while allowing a rotation of said pump control about an axis twice intersecting said upstanding wall of said basin, wherein, with said distal sensor support engaging said distal basin support, said sensor support can rotate relative to said distal basin support into abutment with said upstanding wall, said proximal sensor support engageable with said proximal basin support to horizontally support said pump control within said interior volume, engagement of said proximal sensor support with said proximal basin support resisting the rotation, whereby, with said distal sensor support engaging said distal basin support and said proximal sensor support engaging said proximal basin support, said sensor cannot rotate relative to said distal basin support into abutment with said upstanding wall; wherein said basin further comprises a top extending inwardly from said upstanding wall, said top defining the opening, the opening sized to allow passage of a submersible pump into said interior volume of said basin, said top comprising an undersurface facing said base, said proximal sensor support selectively engaging said undersurface of said top to horizontally support said pump control, whereby said sensor support does not extend through said top when said distal sensor support engages said distal basin support and said proximal sensor support engages said undersurface of said top.
2. The wastewater sump of claim 1, wherein a detent mechanism selectively secures said sensor support to said basin.
3. The wastewater sump of claim 2, wherein said detent mechanism comprises a recess formed by said undersurface of said top and a spring biased extension extending from a proximal end of said sensor support, said spring biased extension occupying said recess to engage said proximal sensor support with said top to horizontally support said pump control within said interior volume.
4. The wastewater sump of claim 1, wherein said sensor support comprises a longitudinal extension having a longitudinal axis, said distal sensor support comprises a radial extension extending radially outward from the longitudinal axis of the longitudinal extension, and wherein said distal basin support comprises a support spaced from said base, said distal sensor support engaging said support to support said sensor support and said sensor above said base.
5. The wastewater sump of claim 4, wherein said support comprises an upward extension and said radial extension of said distal sensor support defines an aperture sized to receive said upward extension, said aperture receiving said upward extension to retain said distal sensor support on said support.
6. The wastewater sump of claim 1, wherein said sensor comprises a float switch.
7. A wastewater sump, comprising: a basin, comprising: a base; an upstanding wall extending upwardly from said base and, together with said base, defining an interior volume of said basin, the basin having an opening opposite said base providing access to said interior volume; a distal basin support; and a proximal basin support; said basin having an inlet sized to allow ingress of a quantity of sump contents in the form of wastewater, and an outlet sized to allow egress of said sump contents; said basin sized to receive a submersible pump a pump control sized for insertion into said basin through the opening, said pump control comprising: a sensor; a sensor support, the sensor secured to the sensor support, the sensor support comprising a distal sensor support and a proximal sensor support, said distal sensor support engageable with said distal basin support to vertically support said pump control above said base of said basin while allowing a rotation of said pump control about an axis twice intersecting said upstanding wall of said basin, wherein, with said distal sensor support engaging said distal basin support, said sensor support can rotate relative to said distal basin support into abutment with said upstanding wall, said proximal sensor support engageable with said proximal basin support to horizontally support said pump control within said interior volume, engagement of said proximal sensor support with said proximal basin support resisting the rotation, whereby, with said distal sensor support engaging said distal basin support and said proximal sensor support engaging said proximal basin support, said sensor cannot rotate relative to said distal basin support into abutment with said upstanding wall; wherein said sensor support comprises a longitudinal extension having a longitudinal axis, said distal sensor support comprises a radial extension extending radially outward from the longitudinal axis of the longitudinal extension, and wherein said distal basin support comprises a support spaced from said base, said distal sensor support engaging said support to support said sensor support and said sensor above said base; wherein a detent mechanism extends between an undersurface of said a top of said basin and said proximal sensor support to selectively secure said sensor support to said basin.
8. The wastewater sump of claim 7, wherein said top of said basin extends inwardly from said upstanding wall, said top defining the opening, the opening sized to allow passage of said submersible pump into said interior volume of said basin, said undersurface of said top facing said base, said proximal sensor support selectively engaging said undersurface of said top to horizontally support said pump control, whereby said sensor support does not extend through said top when said distal sensor support engages said distal basin support and said proximal sensor support engages said undersurface of said top.
9. A wastewater sump, comprising: a basin, comprising: a base; an upstanding wall extending upwardly from said base and, together with said base, defining an interior volume of said basin, the basin having an opening opposite said base providing access to said interior volume; a distal basin support; and a proximal basin support; said basin having an inlet sized to allow ingress of a quantity of sump contents in the form of wastewater, and an outlet sized to allow egress of said sump contents; said basin sized to receive a submersible pump a pump control sized for insertion into said basin through the opening, said pump control comprising: a sensor; a sensor support, the sensor secured to the sensor support, the sensor support comprising a distal sensor support and a proximal sensor support, said distal sensor support engageable with said distal basin support to vertically support said pump control above said base of said basin while allowing a rotation of said pump control about an axis twice intersecting said upstanding wall of said basin, wherein, with said distal sensor support engaging said distal basin support, said sensor support can rotate relative to said distal basin support into abutment with said upstanding wall, said proximal sensor support engageable with said proximal basin support to horizontally support said pump control within said interior volume, engagement of said proximal sensor support with said proximal basin support resisting the rotation, whereby, with said distal sensor support engaging said distal basin support and said proximal sensor support engaging said proximal basin support, said sensor cannot rotate relative to said distal basin support into abutment with said upstanding wall; wherein said sensor support comprises a longitudinal extension having a longitudinal axis, said distal sensor support comprises a radial extension extending radially outward from the longitudinal axis of the longitudinal extension, and wherein said distal basin support comprises a support spaced from said base, said distal sensor support engaging said support to support said sensor support and said sensor above said base; wherein said proximal sensor support comprises an extension extending axially along the longitudinal axis of said longitudinal extension, said extension having a terminal end axially moveable along the longitudinal axis relative to the longitudinal extension, wherein said basin further comprises a top extending inwardly from said upstanding wall, said top defining the opening, the opening sized to allow passage of said submersible pump into said interior volume of said basin, said top comprising an undersurface facing said base, said undersurface including a recess sized to receive said extension, with said extension received in said recess, said pump control horizontally supported within said basin.
10. A wastewater sump, comprising: a basin comprising: a base; an upstanding wall extending upwardly from said base and, together with said base, defining an interior volume of said basin; and a top extending inwardly from said upstanding wall, said top defining a pump aperture sized to allow passage of a submersible pump into said interior volume of said basin; a distal basin support, said distal basin support positioned vertically under said top of said basin and vertically covered by said top; a pump control engageable with said distal basin support, with said pump control engaging said distal basin support, said pump control supported above said base wherein said pump control comprises: a sensor; a sensor support, the sensor secured to the sensor support, the sensor support comprising a distal sensor support and a proximal sensor support; said distal sensor support engageable with said distal basin support to vertically support said pump control above said base while allowing a rotation of said pump control about an axis twice intersecting said upstanding wall of said basin, wherein, with said distal sensor support engaging said distal basin support, said sensor support can rotate relative to said distal basin support into abutment with said upstanding wall, said proximal sensor support engageable with a proximal basin support to horizontally support said pump control within said interior volume, engagement of said proximal sensor support with said proximal basin support resisting the rotation, whereby, with said distal sensor support engaging said distal basin support and said proximal sensor support engaging said proximal basin support, said sensor cannot rotate relative to said distal basin support into abutment with said upstanding wall; wherein said top comprises an undersurface facing said base, said proximal sensor support selectively engaging said undersurface of said top to horizontally support said pump control, whereby said sensor support does not extend through said top when said distal sensor support engages said distal basin support and said proximal sensor support engages said undersurface of said top.
11. The wastewater sump of claim 10, wherein said pump control is engageable with said proximal basin support, said distal basin support supporting said pump control vertically above said base of said basin, said proximal basin support supporting said pump control horizontally relative to said upstanding wall, said pump control rotatable relative to said basin when said pump control engages said distal basin support but does not engage said proximal basin support, said proximal basin support resisting rotation of said pump control when said pump control engages said distal basin support and said proximal basin support.
12. The wastewater sump of claim 10, wherein said pump control is insertable into said interior volume of said basin through said pump aperture.
13. The wastewater sump of claim 10, wherein said upstanding wall defines an upstanding wall perimeter adjacent to said top, said top occupying at least 50% of an area defined by said upstanding wall perimeter adjacent to said top.
14. The wastewater sump of claim 10, wherein said upstanding wall defines an upstanding wall perimeter adjacent to said top, said top occupying 50% to 70% of an area defined by said upstanding wall perimeter adjacent to said top.
15. The wastewater sump of claim 10, wherein a detent mechanism selectively secures said sensor support to said basin.
16. The wastewater sump of claim 15, wherein said detent mechanism comprises a recess formed by said undersurface of said top and a spring biased extension extending from a proximal end of said sensor support, said spring biased extension occupying said recess to engage said proximal sensor support with said top to horizontally support said pump control within said interior volume.
17. The wastewater sump of claim 10, wherein said sensor comprises a float switch.
18. The wastewater sump of claim 10, wherein said top and said upstanding wall are formed of an integral, monolithic material, whereby no seams are presented between said upstanding wall and said top.
19. A wastewater sump, comprising: a basin comprising: a base; an upstanding wall extending upwardly from said base and, together with said base, defining an interior volume of said basin; and a top extending inwardly from said upstanding wall, said top defining a pump aperture sized to allow passage of a submersible pump into said interior volume of said basin; a distal basin support, said distal basin support positioned vertically under said top of said basin and vertically covered by said top; a pump control engageable with said distal basin support, with said pump control engaging said distal basin support, said pump control supported above said base wherein said pump control comprises: a sensor; a sensor support, the sensor secured to the sensor support, the sensor support comprising a distal sensor support and a proximal sensor support; said distal sensor support engageable with said distal basin support to vertically support said pump control above said base while allowing a rotation of said pump control about an axis twice intersecting said upstanding wall of said basin, wherein, with said distal sensor support engaging said distal basin support, said sensor support can rotate relative to said distal basin support into abutment with said upstanding wall, said proximal sensor support engageable with a proximal basin support to horizontally support said pump control within said interior volume, engagement of said proximal sensor support with said proximal basin support resisting the rotation, whereby, with said distal sensor support engaging said distal basin support and said proximal sensor support engaging said proximal basin support, said sensor cannot rotate relative to said distal basin support into abutment with said upstanding wall, wherein said sensor support comprises a longitudinal extension having a longitudinal axis, said distal sensor support comprises a radial extension extending radially outward from the longitudinal axis of the longitudinal extension, and wherein said distal basin support comprises a support spaced from said base, said distal sensor support engaging said support to support said sensor support and said sensor above said base.
20. The wastewater sump of claim 19, wherein a detent mechanism extends between an undersurface of said top and said proximal sensor support to selectively secure said sensor support to said basin.
21. The wastewater sump of claim 19, wherein said proximal sensor support comprises an extension extending axially along the longitudinal axis of said longitudinal extension, said extension having a terminal end axially moveable along the longitudinal axis relative to the longitudinal extension, wherein said top comprises an undersurface facing said base, said undersurface including a recess sized to receive said extension, with said extension received in said recess, said pump control horizontally supported within said basin.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above-mentioned and other features and advantages of this disclosure, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
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(12) Corresponding reference characters indicate corresponding parts throughout the several views. Although the exemplification set out herein illustrates an embodiment of the invention, the embodiment disclosed below is not intended to be exhaustive or to be construed as limiting the scope of the invention to the precise form disclosed.
DETAILED DESCRIPTION
(13) For the purposes of promoting an understanding of the principles of the present disclosure, reference is now made to the embodiment illustrated in the drawings, which are described below. The embodiment disclosed below is not intended to be exhaustive or limit the present disclosure to the precise form disclosed in the following detailed description. Rather, the embodiment is chosen and described so that others skilled in the art may utilize its teachings. Therefore, no limitation of the scope of the present disclosure is thereby intended.
(14) Referring to
(15) Top 28 extends from upstanding wall 26 inwardly until terminating at wet well opening 30 (
(16) Molded plastic lid 36 is positioned atop the vertical wall of top 28 defining wet well opening 30 and molded nylon lid 38 is thereafter positioned atop molded plastic lid 36. In this position, with molded plastic lid 36 sandwiched between top 28 and molded nylon lid 38, molded nylon lid 38 is secured to basin 22 by bolts 40 spaced about the perimeter of basin 22. Typically, a rubber gasket will be positioned between basin 22 and molded nylon lid 38 to create a seal therebetween. The structures of basin 22 described to this point are the same as the corresponding structures found in U.S. Pat. No. 6,059,208 incorporated by reference above. While only a distal portion of molded plastic lid 36 is shown in
(17) In use, wastewater enters basin 22 through an inlet and collects in basin 22 until submersible pump 32 is energized to expel the contents of basin 22 through outlet 42. Submersible pump 32 may be a Franklin Electric model 9SN-CIM submersible pump, available from Franklin Electric, Co. of Fort Wayne, Ind. The inlet to basin 22 can take the form of any pipe in fluid communication with the interior of basin 22. For example, an inlet such as inlet pipe 41 disclosed in U.S. Pat. No. 6,059,208 incorporated by reference above may be utilized. Submersible pump 32 is energized when a certain level of wastewater is sensed in basin 22. A sensor such as an ultrasonic level sensor, a pressure switch or float switch 44 may be utilized to signal that the level of wastewater in basin 22 is sufficiently high to require removal via submersible pump 32.
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(19) Each float switch 44 includes electric cord 46 extending therefrom. Each electric cord 46 is tethered to sensor support 48 such that the buoyancy of each float switch 44 on wastewater in basin 22 will cause a change in the attitude of float switch 44 to open or close an electric circuit depending on whether fluid in basin 22 is raising or lowering.
(20) Float switches 44 may be Franklin Electric Model RFSN series float switches available from Franklin Electric Co., Inc. of Fort Wayne, Ind. Each of float switches 44 includes a float including a sphere positioned within a raceway and operable to open and close an electrical circuit in response to a change in attitude of the float, which causes a repositioning of the sphere. Electric cords 46 extending from and electrically connected to float switches 44 may terminate in electrical junction box 34, which includes a pump control capable of receiving inputs from float switches 44 to operate submersible pump 32. In alternative forms, electric cords may terminate in a piggyback plug having a male electrical connector for connection to a standard wall outlet and a female electrical connector for further connection to a subsequent male connector. With the piggyback plug connected to a wall outlet, float switches 44 are operable to selectively close an electric circuit through the piggyback plug to allow the passage of current therethrough.
(21) Float switches 44 may be made in accordance with the disclosure of U.S. Pat. Nos. 5,087,801 and 5,142,108, the entire disclosures of which are both explicitly incorporated by reference herein. For example, each float 44 may include an internal ball which, with floats 44 positioned as illustrated in
(22) Float switches 44 are suspended from sensor support 48 at the desired height in basin 22 and with the desired length of electric cord 46 spanning each float switch and sensor support 48. A clamp is utilized to secure each electric cord 46 to sensor support 48. In prior configurations, including those disclosed in U.S. Pat. No. 6,059,208, the sensor support was positioned through an aperture formed in the floor of the dry well, thereby creating an additional leak point requiring sealing. In the present disclosure, sensor support 48 incorporates distal sensor support 48b which cooperates with distal basin support 50 to support sensor support 48 and the float switches 44 tethered thereto vertically above base 24 of basin 22.
(23) It is important to position float switches 44 in basin 22 such that float switches 44 can articulate between their distal most positions in basin 22 to their proximal most positions without encountering static structures in basin 22, including submersible pump 32, piping, support structures, etc. Utilizing a structure vertically accessible through wet well opening 30 to support sensor support 48 creates difficulty in positioning float switches 44 in operable and unobstructed positions. Therefore, the distal basin support of the present disclosure is offset from vertical alignment with wet well opening 30 such that sensor support 48 is operably positioned below top 28. In this document “vertical” is used in its usual sense to denote a trajectory along a plumb line. In this document “vertical” is determined with respect to basin 22 with reference to base 24 positioned as the distal most aspect of sump assembly 20, i.e., the aspect of sump assembly 20 most deeply buried in the ground.
(24) Referring to
(25) Upstanding wall 26 of basin 22 includes a pair of recesses 54 sized to receive opposite ends of cross beam 50a. Referring to
(26) Cross beam 50a features shark fin extension 50b extending vertically upward from cross beam 50a. Sensor support 48 features distal sensor support 48b extending radially outward from longitudinal extension 48a. Referring, e.g., to
(27) With shark fin extension 50b occupying aperture 48b.sub.1, as illustrated in
(28) Proximal sensor support 48c includes stop pin 48c.sub.1 positioned orthogonally through longitudinal extension 48a and intersecting the central longitudinal axis of longitudinal extension 48a. In the exemplification illustrated, stop pin 48c.sub.1 is a bolt that extends through a transverse aperture in longitudinal extension 48a and is secured by a nut. Spring 48c.sub.2 is positioned within the longitudinal space formed in longitudinal extension 48a and positioned atop stop pin 48c.sub.1. Spring pin 48c.sub.3 is positioned atop spring 48c.sub.2 as illustrated in
(29) From the position illustrated in
(30) In operation of the illustrated embodiment, movement of spring pin 48c.sub.3 to allow engagement and disengagement of proximal sensor support 48c with proximal basin support 52 can be effected by either manual movement of actuator pin 48c.sub.4 or by the automatic interaction between spring pin 48c.sub.3 and undersurface 28a of top 28 when sensor support 48 is moved between its position illustrated in
(31) In an alternative methods of assembly, proximal sensor support 48c can first be engaged with proximal basin support 52 and distal sensor support 48b thereafter engaged with distal basin support 50. In this method of assembly, spring pin 48c.sub.3 is inserted into the depression that defines proximal basin support 52. Thereafter, with the technician grasping longitudinal extension 48a, spring pin 48c.sub.3 is pressed against undersurface 28a of top 28 to compress spring 48c.sub.2 and allow distal sensor support to be moved into position with shark fin extension 50b vertically aligned with aperture 48b.sub.1 of distal sensor support 48b. From this position, distal sensor support 48b can be lowered onto distal basin support 50, with shark fin extension 50b occupying aperture 48b.sub.1 of distal sensor support 48b and spring pin 48c.sub.3 occupying proximal basin support 52 to secure sensor support 48 in basin 22 as further described above.
(32) Removal of sensor support 48 from basin 22 can be effected in similar fashion. Specifically, with the technician grasping longitudinal extension 48a, spring pin 48c.sub.3 is pressed against undersurface 28a of top 28 to compress spring 48c.sub.2 and allow distal sensor support 48b to be raised from abutment with distal basin support 50 while also removing shark fin extension 50b from aperture 48b.sub.1 of distal sensor support 48b. From this position, sensor support 48 can be rotated such that distal sensor support 48b is no longer vertically above distal basin support 50 and sensor support 48 can be lowered to remove spring pin 48c.sub.3 from proximal basin support 52.