Sheet feed device and image forming apparatus
11208278 · 2021-12-28
Assignee
Inventors
Cpc classification
B65H1/04
PERFORMING OPERATIONS; TRANSPORTING
B65H1/266
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
G03G15/6511
PHYSICS
B65H2220/04
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B65H2405/114
PERFORMING OPERATIONS; TRANSPORTING
B65H1/14
PERFORMING OPERATIONS; TRANSPORTING
B65H5/06
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/04
PERFORMING OPERATIONS; TRANSPORTING
B65H3/06
PERFORMING OPERATIONS; TRANSPORTING
B65H2404/65
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H1/26
PERFORMING OPERATIONS; TRANSPORTING
G03G15/00
PHYSICS
B65H1/04
PERFORMING OPERATIONS; TRANSPORTING
B65H5/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A sheet feed device includes a sheet storage portion, a first regulation portion, a feed portion, and a second regulation portion. The sheet storage portion is attached to an apparatus main body in a detachable manner. A sheet is stored in the sheet storage portion. The first regulation portion stands on a bottom surface of the sheet storage portion and regulates a position of the sheet in a predetermined width direction by externally abutting on a first side of the sheet in the width direction. The feed portion is provided in the apparatus main body and feeds the sheet in a feed direction perpendicular to the width direction. The second regulation portion is provided in the apparatus main body and regulates a position of the sheet by externally abutting on the first side at a downstream of the first regulation portion in the feed direction.
Claims
1. A sheet feed device comprising: a sheet storage portion which is attached to an apparatus main body in a detachable manner and in which a sheet is stored; a first regulation portion standing on a bottom surface of the sheet storage portion and configured to regulate a position of the sheet in a predetermined width direction by externally abutting on a first side of the sheet in the width direction; a feed portion provided in the apparatus main body and configured to feed the sheet in a feed direction perpendicular to the width direction; and a second regulation portion provided in the apparatus main body and configured to regulate a position of the sheet in the width direction by externally abutting on the first side of the sheet in the width direction at a downstream of the first regulation portion in the feed direction, the second regulation portion including: a shaft extending in the width direction; and at least one regulation lever supported in such a way as to pivot around the shaft, wherein the at least one regulation lever includes: a base portion through which the shaft is inserted; a first arm portion inclined diagonally downward from the base portion toward an upstream in the feed direction to face the first regulation portion; and a second arm portion inclined diagonally downward from the base portion toward a downstream in the feed direction, and configured to be displaced from an upper position to a lower position, the upper position being higher than the upper end of the first regulation portion, the lower position being lower than the upper position, wherein when the second arm portion is located at the lower position, the second arm portion externally abuts on the first side of the sheet in the width direction, and when the sheet storage portion is attached to the apparatus main body, the first arm portion pivots upward around the shaft by abutting on the first regulation portion, and due to pivoting of the first arm portion, the second arm portion is displaced from the upper position to the lower position.
2. The sheet feed device according to claim 1, wherein the first regulation portion is configured to move in the width direction so as to regulate positions, in the width direction, of sheets of a plurality of types that have different sizes in the width direction, at a plurality of predetermined regulation positions, the second regulation portion includes a plurality of regulation levers, and the plurality of regulation levers are disposed at facing positions to face the plurality of predetermined regulation positions respectively, and one of the plurality of regulation levers facing the first regulation portion which is positioned at any one of the plurality of predetermined regulation positions, externally abuts on, in the width direction, the first side of the sheet that is regulated by the first regulation portion.
3. The sheet feed device according to claim 2, wherein the feed portion includes: a pickup roller configured to feed the sheet stored in the sheet storage portion, in the feed direction by rotating while abutting on the sheet; and a feed roller disposed at a downstream of the pickup roller in the feed direction, and configured to convey the sheet by rotating while abutting on the sheet, in one of the plurality of regulation levers that is disposed closer to a center of the sheet in the width direction than another one of the plurality of regulation levers that faces the first regulation lever, the first arm portion pivots upward by abutting on a top surface of the sheet stored in the sheet storage portion, and due to pivoting of the first arm portion, the second arm portion is displaced from the upper position to a guide position, and the guide position is between the pickup roller and the feed roller, and is upward from a tangential line that passes an outer peripheral surface of the pickup roller and an outer peripheral surface of the feed roller.
4. The sheet feed device according to claim 1, wherein the first regulation portion includes a pair of regulation plates configured to regulate the position of the sheet in the width direction by abutting on, from opposite sides of the width direction, the first side and a second side of the sheet in the width direction, the second side facing the first side, and the second regulation portion includes a pair of regulation levers disposed to face the pair of regulation plates, and configured to regulate the position of the sheet in the width direction by abutting on the first side and the second side of the sheet from the opposite sides of the width direction.
5. An image forming apparatus comprising: the sheet feed device according to claim 1; and an image forming portion configured to form an image on the sheet fed by the sheet feed device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(16) The following describes an embodiment of the present disclosure with reference to the accompanying drawings for the understanding of the present disclosure. It should be noted that the following embodiment is an example of a specific embodiment of the present disclosure and should not limit the technical scope of the present disclosure.
(17) Referring to
(18) In addition, in the following description, a ZX plane refers to a plane that is parallel to the height direction Z and the depth direction X. A center plane CP1 is an imaginary plane that passes through a center between regulation plates 3L and 3R (see
(19) Referring to
(20) Specifically, the image forming apparatus 100 is an example of an apparatus main body of the present disclosure. As shown in
(21) The image forming portion 101 is provided in the housing 106, above the sheet storage portion 1 and below the discharge portion 105. The image forming portion 101 includes an image carrier 201, a charging portion 202, an exposure portion 203, a developing portion 204, and a transfer portion 205. The image carrier 201 is, for example, a photoconductor drum of a cylindrical shape. The image carrier 201 is supported by the housing 106 so as to be rotatable around a shaft center of the image carrier 201 itself. A toner image is formed on the image carrier 201 by an electrophotographic method, by the charging portion 202, the exposure portion 203, and the developing portion 204. As the image carrier 201 rotates, the toner image is conveyed to a transfer region R1. The transfer region R1 is a region of the image carrier 201 that faces the transfer portion 205.
(22) Referring to
(23) The sheet storage portion 1 has a shape of a tray. As shown in
(24) More specifically, the bottom portion 1B has a rectangular shape in a plan view viewed from above. The front wall surface 1F extends in the height direction Z from a front end portion of the bottom portion 1B. The depth wall surface 1D extends in the height direction Z from a rear end portion of the bottom portion 1B. The left wall surface 1L extends in the height direction Z from a left end portion of the bottom portion 1B. The right wall surface 1R extends in the height direction Z from a right end portion of the bottom portion 1B. The right wall surface 1R connects the left end portions of the front wall surface 1F and the depth wall surface 1D with each other. The left wall surface 1L connects the right end portions of the front wall surface 1F and the depth wall surface 1D with each other. An upper end portion of the space S2 is an opening S3 opened upward (see
(25) As shown in
(26) Referring to
(27) The sheet placing member 11 is made of a metal or the like, and as shown in
(28) As shown in
(29) The lifting member 12 is made of a metal or the like. As shown in
(30) The shaft 12A is provided close to the front wall surface 1F on the bottom portion 1B so as to extend in the width direction Y. Specifically, the shaft 12A is fixed along a depth end portion 12D of the lifting member 12. In addition, the shaft 12A is supported by the bottom portion 1B so as to be rotatable around a shaft center of the shaft 12A in a rotation direction LD2 (see
(31) The shaft 12A is rotated by a power generated by a motor (not shown) provided in the housing 106. This allows the lifting member 12 to rotate in the rotation direction LD2. The front end portion 12F of the lifting member 12 is displaced in the height direction Z while abutting on, from below, a portion of the sheet placing member 11 close to the front end portion 11F. As a result, the sheet placing member 11 rotates around the shaft 11A in the rotation direction LD1, and the front end portion 11F is displaced in the height direction Z. It is noted that the rotation of the shaft 12A is controlled by a control portion (not shown) so that a sheet S1 at the top of a stack of sheets S1 on the sheet placing member 11 abuts on a pickup roller 21.
(32) As shown in
(33) The regulation plates 3L and 3R conform to what is called a center registration method. The regulation plates 3L and 3R are configured to move in the space S2 in the width direction Y along the bottom portion 1B. The regulation plate 3L has an inner surface 3N that abuts on, from left, a specific portion SP1 of a left second side SS2 (second side) of the sheets S1 on the sheet placing member 11. The regulation plate 3R has an inner surface 3N that abuts on, from right, a specific portion SP1 of a right second side SS2 of the sheets S1 on the sheet placing member 11. The second sides SS2 are perpendicular to the first side FS1. The inner surfaces 3N are parallel to the ZX plane. The regulation plates 3L and 3R regulate the position of the sheets S1 on the sheet placing member 11 in the width direction Y by abutting on the second sides SS2 of the sheets S1 from the opposite sides in the width direction Y (namely from both of the left direction and the right direction). A center line CL1 of the sheets S1 passing through a center thereof in the width direction Y is included in the center plane CP1.
(34) As shown in
(35) The regulation plate 3L has a predetermined width in the width direction Y (see
(36) As shown in
(37) It is noted that the regulation plate 3R is provided on the bottom portion 1B so that the regulation plate 3R and the regulation plate 3L form the symmetrical shape. As a result, description of a specific configuration of the regulation plate 3R is omitted.
(38) Referring to
(39) Each of the regulation plates 3L and 3R is moved in the width direction Y by the movement mechanism 13 so as to be positioned at any one of a plurality of predetermined positions P11 to P14 (see
(40) As shown in
(41) Referring to
(42) Referring to
(43) Referring to
(44) The feed portion 2 includes a pickup roller 21, a conveyance roller 22, and a retard roller 23. The pickup roller 21 and the conveyance roller 22 are disposed close to the center plane CP1 in the width direction Y (see
(45) The pickup roller 21 feeds, in the feed direction FD1, a sheet S1 at the top of the sheets S1 stored in the sheet storage portion 1 by rotating while abutting on the sheet S1.
(46) Specifically, when the sheet storage portion 1 is located at the attachment position P2, the pickup roller 21 is positioned between the front wall surface 1F and the front end portion 3F of the first regulation portion 3 in the depth direction X. The pickup roller 21 is disposed so as to abut on the top sheet S1 at a position lower than the upper end portion 3U of the first regulation portion 3. The pickup roller 21 is supported by the housing 106 so as to be rotatable around the rotation shaft 21A that extends in the width direction Y. The pickup roller 21 is rotated by a power transmitted from a motor (not shown) that is provided in the housing 106. The rotated pickup roller 21 feeds the top sheet S1 in the feed direction FD1 so as to supply it onto the guide portion 103A.
(47) The conveyance roller 22 is disposed diagonally upward from the guide portion 103A on the draw-out direction X1 side of the pickup roller 21 and the front wall surface 1F. The conveyance roller 22 is supported by the housing 106 so as to be rotatable around a shaft 22A that extends in the width direction Y. The conveyance roller 22 is rotated by a power transmitted from the motor (not shown), and feeds a sheet S1 supplied to the guide portion 103A toward the downstream in the feed direction FD1.
(48) More specifically, the pickup roller 21 and the conveyance roller 22 are provided in a holder 24 (see
(49) The retard roller 23 is provided in the sheet storage portion 1. The retard roller 23 extends in the width direction Y at a position close to the front wall surface 1F in the guide portion 103A. An upper end portion of the retard roller 23 projects with respect to the guide portion 103A. The retard roller 23 is supported by the sheet storage portion 1 so as to be rotatable around a shaft center 23A that extends in the width direction Y. When the sheet storage portion 1 is located at the attachment position P2, the retard roller 23 abuts on the conveyance roller 22 from below to form a nip N1. The retard roller 23 is driven and rotated by the rotation of the conveyance roller 22. In addition, when a plurality of sheets S1 are fed at once from the pickup roller 21, the retard roller 23 is neither driven nor rotated, due to the action of the torque limiter. With this configuration, the conveyance roller 22 conveys only the top sheet S1 among the plurality of sheets S1 toward the downstream in the feed direction FD1.
(50) A front end portion of the sheet S1 in the feed direction FD1 is supplied to the guide portion 103A, and then inserted in the nip N1. The sheet S1 is further conveyed toward the downstream side of the conveyance path 103 by the rotation of the conveyance roller 22, and sent to the transfer region R1. It is noted that when the front end portion of the sheet S1 abuts on the retard roller 23 first before abutting on the conveyance roller 22, the sheet S1 may be damaged or clog the guide portion 103A, with a relatively large collision sound. For this reason, a guide member such as a film is preferably provided on a portion of the conveyance path 103 that is on the front wall surface 1F side of the retard roller 23 so that the front end portion of the sheet S1 abuts on the conveyance roller 22 first. It is noted that the portion of the guide portion 103A may have a shape which allow the front end portion of the sheet S1 to abut on the conveyance roller 22 first.
(51) Referring to
(52) Meanwhile, according to the above-mentioned conventional image forming apparatus, the sheet stops at the stoppers until a skew is corrected by the stoppers. It is desired, however, that a skew is restricted from being generated in a sheet without stopping the sheet once the sheet is fed in the feed direction. On the other hand, the image forming apparatus 100 according to the present embodiment is configured to restrict a skew from being generated without stopping the sheet S1.
(53) Referring to
(54) Specifically, the second regulation portion 5 includes a left second regulation portion 5L and a right second regulation portion 5R, as a pair. The left second regulation portion 5L includes four regulation levers 51L, a support portion 52L, a shaft 53L, and four biasing members 54L (see
(55) The support portion 52L is provided in the housing 106. Specifically, the support portion 52L is attached to the housing 106 at a position on the left side of the pickup roller 21 and the conveyance roller 22 in the width direction Y. In addition, the support portion 52L is attached to the housing 106 at a position close to the front end portion 11F of the sheet placing member 11 in the feed direction FD1. In addition, the support portion 52L is attached to the housing 106 at a position higher than the lower end of the pickup roller 21 in the height direction Z.
(56) As shown in
(57) The four regulation levers 51L are provided in correspondence with the sheets S11 to S14 (see
(58) Among the four regulation levers 51L, a regulation lever 51L corresponding to the sheet S11 is called a first regulation lever 511L. In addition, a regulation lever 51L corresponding to the sheet S12 is called a second regulation lever 512L; a regulation lever 51L corresponding to the sheet S13 is called a third regulation lever 513L; and a regulation lever 51L corresponding to the sheet S14 is called a fourth regulation lever 514L. It is noted that the number of the regulation levers 51L of the left second regulation portion 5L may be other than 4 (four).
(59) As shown in
(60) Each base portion 515L is supported by the shaft 53L in such a way as to pivot around the shaft 53L. Specifically, each base portion 515L has a disk shape and has a through hole TH1. The shaft 53L is inserted in the through holes TH1 such that the base portions 515L can pivot around the shaft 53L in the ZX plane.
(61) The first arm portion 516L, the second arm portion 517L, and the base portion 515L are integrally provided with each other in each regulation lever 51L. The first arm portion 516L and the second arm portion 517L each have a predetermined thickness in the width direction Y.
(62) Each first arm portion 516L extends from a corresponding base portion 515L toward the upstream in the feed direction FD1. A right side surface RS2 of each first arm portion 516L is parallel to the ZX plane. The right side surfaces RS2 have the same outer appearance. In each right side surface RS2, a portion on the upstream side in the feed direction FD1 is curved in an arc shape.
(63) Each second arm portion 517L extends from a corresponding base portion 515L toward the downstream in the feed direction FD1. A right side surface RS3 of each second arm portion 517L is parallel to the ZX plane. The right side surfaces RS3 have the same outer appearance. In each regulation lever 51L, the right side surface RS3 is provided at the same position in the width direction Y as the right side surface RS2. In each right side surface RS3, a portion on the downstream side in the feed direction FD1 is curved in an arc shape.
(64) Each of the four biasing members 54L is a torsion spring or the like. The four biasing members 54L are respectively provided in correspondence with the four regulation levers 51L. Each biasing member 54L is wound around a corresponding base portion 515L. One end of each biasing member 54L extends toward the upstream in the feed direction FD1, and is engaged with an engaging portion 518L formed in a corresponding first arm portion 516L.
(65) As shown in
(66) As shown in
(67) Referring to
(68) The support portion 52R is provided in the housing 106 so that the support portion 52R and the support portion 52L form the symmetrical shape. The shaft 53R is provided in the support portion 52R so that the shaft 53R and the shaft 53L form the symmetrical shape. The first regulation lever 511R is provided in the support portion 52R so that the first regulation lever 511R and the first regulation lever 511L form the symmetrical shape. The second regulation lever 512R is provided in the support portion 52R so that the second regulation lever 512R and the second regulation lever 512L form the symmetrical shape. The third regulation lever 513R is provided in the support portion 52R so that the third regulation lever 513R and the third regulation lever 513L form the symmetrical shape. The fourth regulation lever 514R is provided in the support portion 52R so that the fourth regulation lever 514R and the fourth regulation lever 514L form the symmetrical shape. Each biasing member 54R is provided in the support portion 52R so that the biasing members 54R and a corresponding biasing member 54L form the symmetrical shape. As a result, detailed description of the right second regulation portion 5R is omitted.
(69) Each biasing member 54L (see
(70) As shown in
(71) As shown in
(72) With the rotation of the base portion 515L, the lower end portion 93LB of the second arm portion 517L of the first regulation lever 511L is displaced from the second upper position H12 (see
(73) It is noted that the first regulation lever 511R and the first regulation lever 511L form the symmetrical shape. As a result, the second arm portion 517R of the first regulation lever 511R abuts on, from right, the first portion DP1 of the sheets S11 located on the downstream side of the specific portion SP1 of the right second side SS2 of the sheets S11 in the feed direction FD1. That is, when the regulation plates 3L and 3R regulate the position of the sheets S11 that are sheets S1 having a first size in the width direction Y, the first regulation levers 511L and 511R abut on, from opposite sides in the width direction Y, the first portion DP1 of the sheets S11 that is on the downstream side of the specific portion SP1 of the sheets S11 in the feed direction FD1. It is noted that the first regulation levers 511L and 511R are an example of a pair of regulation levers of the present disclosure.
(74) In a case where the first regulation portion 3 regulates the position of the sheets S11 (see
(75) Similarly, in a case where the regulation plates 3L and 3R regulate the position of the sheets S12 (see
(76) In a case where the regulation plates 3L and 3R regulate the position of the sheets S13 (see
(77) As described above, in the sheet feed device 102, when, for example, the regulation plate 3L regulates the position of the sheets S11, the first regulation lever 511L faces the regulation plate 3L, and prevents a skew from being generated in the sheet S11 fed to the conveyance path 103. In this case, the second, the third, and the fourth regulation levers 512L, 513L, and 514L are disposed closer to the center line CL1 of the sheets S11 in the width direction Y than the first regulation lever 511L. The second, the third, and the fourth regulation levers 512L, 513L, and 514L further function as follows when the regulation plates 3L and 3R regulate the position of the sheets S11.
(78) That is, as shown in
(79) When the sheets S11 abut on the lower end portions 93LB of the second arm portions 517L of the second, the third, and the fourth regulation levers 512L, 513L, and 514L, the base portions 515L of these levers start pivoting around the shaft 53L. In conjunction with the pivoting of the base portion 515L, as shown in
(80) It is supposed here that the second regulation levers 512L and 512R, the third regulation levers 513L and 513R, and the fourth regulation levers 514L and 514R do not abut on the third portions DP3 from above. The pickup roller 21 is disposed close to the center plane CP1 in the width direction Y. While the top sheet S1 is conveyed in the feed direction FD1 by the pickup roller 21 as such, the third portions DP3 (see
(81) When the top sheet S11 passes the pickup roller 21, the rear end thereof in the feed direction FD1 is flicked by the pickup roller 21, collides with the front wall surface 1F, and generates a sound (hereinafter, the sound is referred to as a “flipping sound”). The flipping sound is increased by the swaying of the third portions DP3.
(82) On the other hand, when the regulation plates 3L and 3R regulate the position of the sheets S11, the first arm portions 516L of the second, the third, and the fourth regulation levers 512L, 513L, and 514L abut on the third portions DP3 of the sheets S11, and the second arm portions 517L of these levers are disposed at the guide position H23. With this configuration, when the top sheet S11 passes the pickup roller 21, the rear end thereof in the feed direction FD1 is prevented from being flicked. In addition, the second arm portions 517L and 517R restrict the rear end of the sheet S11 from swaying. As a result, even when the rear end of the top sheet S11 collides with the front wall surface 1F, it is possible to restrict a large flipping sound from being generated.
(83) It is noted that when the second regulation levers 512L and 512R, the third regulation levers 513L and 513R, and the fourth regulation levers 514L and 514R are not aimed to restrict the flipping sound, the second arm portions 517L and 517R of the levers may not be displaced from the second upper position H12 to the guide position H23. In addition, the first arm portions 516L and 516R of the second regulation levers 512L and 512R, the third regulation levers 513L and 513R, and the fourth regulation levers 514L and 514R may be retreated to a place above the third portions DP3 close to the opposite ends of the sheet S11 in the width direction Y.
(84) In addition, when the regulation plates 3L and 3R regulate the position of the sheets S12, the third regulation levers 513L and 513R and the fourth regulation levers 514L and 514R restrict the flipping sound of the sheets S12.
(85) In the sheet feed device 102, the regulation levers 51L and 51R are displaced by a movement of the regulation plates 3L and 3R when the sheet storage portion 1 is pushed in, in the insertion direction X2. This eliminates the need to newly add an actuator for displacing the regulation levers 51L and 51R, to the image forming apparatus 100.
(86) It is noted that although the image forming apparatus 100 generates prints by the electrophotographic method, the image forming apparatus 100 may generate the prints by the inkjet method.
(87) The image forming apparatus 100 includes the first regulation portion 3 of the center registration method (see
(88) In a case where the side registration method is adopted in the image forming apparatus 100, and the regulation plate 3L or the regulation plate 3R is moved in the width direction Y, the sheet feed device 102 only needs to include the left second regulation portion 5L or the right second regulation portion 5R.
(89) In the embodiment described above, in the left second regulation portion 5L and the right second regulation portion 5R, the first regulation levers 511L and 511R may not be able to pivot around the shaft 53L. Specifically, in the first regulation lever 511L, the first arm portion 516L may include a lower end portion 92LB that extends from a corresponding base portion 515L to the upstream side in the feed direction FD1, and is disposed fixed to the first upper position H21. In addition, the second arm portion 517L may include a lower end portion 93LB that extends from a corresponding base portion 515L to the downstream side in the feed direction FD1, and is disposed fixed to the second lower position H22.
(90) It is to be understood that the embodiments herein are illustrative and not restrictive, since the scope of the disclosure is defined by the appended claims rather than by the description preceding them, and all changes that fall within metes and bounds of the claims, or equivalence of such metes and bounds thereof are therefore intended to be embraced by the claims.